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E2660
Rev. A Revised 09/01/18
INSTALLATION & OPERATIONS INSTRUCTIONS
Self-Contained & Remote Refrigerated Models
KEEP THIS MANUAL FOR FUTURE REFERENCE
Engineering and technical data are subject to change without notice.
FEDERAL INDUSTRIES
Toll Free 1(800) 356-4206
& Non-Refrigerated Counter Displays
(Service & Self-Serve)
215 Federal Avenue
WI Phone (608) 424-3331
Belleville, WI 53508
Fax: (608) 424-3234
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Table of Contents
Related Manuals for FEDERAL INDUSTRIES CD3628
Summary of Contents for FEDERAL INDUSTRIES CD3628
- Page 1 Self-Contained & Remote Refrigerated Models & Non-Refrigerated Counter Displays (Service & Self-Serve) KEEP THIS MANUAL FOR FUTURE REFERENCE Engineering and technical data are subject to change without notice. FEDERAL INDUSTRIES 215 Federal Avenue Belleville, WI 53508 Toll Free 1(800) 356-4206 WI Phone (608) 424-3331...
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Page 2: Table Of Contents
CONTENTS INTRODUCTION .................................3 WARNING LABELS & SAFETY INSTRUCTIONS ......................4 PRE-INSTALLATION PROCEDURES ..........................5 Inspection For Shipping Damage ........................5 GENERAL ELECTRICAL & GROUNDING ........................5 INSTALLATION INSTRUCTIONS ...........................5 Locating The Display Case ..........................5 Removing Case From Shipping Skid & General Installation ................. 5-6 Cleaning ................................6 Dry CD Model Installation ............................6 Cabinet Preparation ............................6... -
Page 3: Introduction
INTRODUCTION Thank you for purchasing a Federal Industries display case. This manual contains important instructions for installing and servicing the Curved Glass and Hi-Volume Refrigerated (including Dual Zone & Cold Deli) and Non-Refrigerated Display Cases. A repair parts list and wiring diagram are also included in the manual. -
Page 4: Warning Labels & Safety Instructions
WARNING LABELS & SAFETY INSTRUCTIONS This is the safety-alert symbol. When you see this symbol on your case or in the manual, be alert to the potential for personal injury or damage to your equipment. Be sure you understand all safety messages and always follow recommended precautions and safe operating procedures. -
Page 5: Pre-Installation Procedures
PRE-INSTALLATION PROCEDURES Inspection for Shipping Damage You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for damage as soon as they arrive. If damage is noted to shipping crates, cartons, or if a shortage is found, note this on the bill of lading (all copies) prior to signing. -
Page 6: Cleaning
1. Remove crate top and sides and note missing or damaged items as explained in the pre-installation procedures outlined above. 2. Move the case as near as possible to the final location and before removing it from the shipping skid. 3. -
Page 7: Cabinet Preparation
DANGER: Electric shock hazard. Do not operate unit with panels removed. 1. Remove the (8) screws holding the rear frame panel located under the door track and also remove the 7/8” hole plug located next to the controls in the control panel. 2. -
Page 8: Cord Options
¼” X 2” screws provided. Use the diagram below for hole placement location. IMPORTANT: Federal Industries reserves the right to deny warranty if the cabinet is not divided internally and the cabinet louvers not installed properly, blocked or located near a source of heat. - Page 9 IMPORTANT: When placing cases in a line up the number of end panels used will be different. The cut out and hole placement dimension will need to be adjusted for each particular line up circumstance. See LINE UP INTALLATION section of this manual. 32.8 (36) 1/2"...
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Page 10: Cord Options
Refrigerated CRR Remote Models: Cabinet Preparation The CRR remote sets directly on top of the counter and refrigeration and evaporator condensate drain lines must run through the counter top surface. The evaporator condensate drain must runs to a floor drain and refrigeration lines to a remote condenser unit (2) ½”dia. -
Page 11: Connect Remote Refrigeration Lines & Evaporator Condensate Drain
Connect remote refrigeration lines and condensate evaporator drain. 1. Remove the rear refrigeration line cover by removing the (4) screws on each end of base and the (3) screws from under the rear frame channel. 2. Connect remote refrigeration lines through the 2-1/2” hole in counter as described in the Remote Connection section in this manual. -
Page 12: Cord Options
CORD OPTION OPTION 1: The electrical cord is shipped from the factory protruding from the bottom rear corner of the base and will fall through the required cut in counter. After the case has been installed and fastened onto the counter, plug cord into a proper power source. CORD OPTION 2: An additional electrical cord connection hole is provided in the rear control panel next to the case’s controls. -
Page 13: Refrigeration Installation (Refrigerated Units)
Refrigeration Installation (Refrigerated units) Self Contained Models The self-contained models are shipped from the factory with a completely operational 134A refrigeration system and require no modifications or adjustments upon installation. Remote Models The remote models are designed to use 134A refrigerant and shipped from the factory with the evaporator coil, expansion valve, refrigerant solenoid valve and thermostat. -
Page 14: Case Line Up Installation
Case Line Up Installation Follow the “Case Installation” procedures in this manual for each display case that is going to be adjoined in a lined up. Additional cases must be place directly next to the adjoining end of the first case IMPORTANT: BEFORE CUTTING COUNTER TOP: When placing cases in a line up the number of end panels used will be different. -
Page 15: Bottom Pedestal Joining
Bottom Pedestal Joining FRONT PEDESTAL JOINING PLATE REAR The CRR model cases and cases with optional pedestal have a 2-3/4” pedestal that sets on top the counter. When these cases are joined there is a gap between the pedestals. Two joining plates are provided for these models. - Page 16 END PANEL NSTALLATION INSTRUCTIONS END GLASS 3/4" ON REFRIGERATED UNITS 1/4" ON DRY UNITS 1-1/2" BETWEEN HOT & DRY OR HOT & REFRIG PLASTIC SPACER 10-32 SCREW End panels are Ordinarily shipped loose from the factory and need to be installed once the case fastened to the counter.
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Page 17: Shelving Installation & Removal
SHELVING INSTALLATION & REMOVAL Shelf Brackets and Supports 1. Turn the light switch to the off position. Remove rear doors as described in the “Rear Door Removal” section of this manual to allow access to interior of case. 2. For first time installation, it may be necessary to attach the clear plastic clips to only the shelf brackets located on the side of the shelf light cord. -
Page 18: Shelves And Shelf Light Quantity
Shelves and shelf light quantity It is not required that all shelves and shelf lights supplied with each case are used. The quantity of shelves and shelf lights can be tailored to your specific needs. If the supplied quantity of shelves and shelf lights are not required, cap unused female socket located in interior of the case mullion with caps supplied. -
Page 19: Glass Shelf Installation
Glass Shelves Installation PLUG CORD INTO LIGHT & RUN LIGHT CORD ON INSIDE OF SHELF BRACKET & SECURE IN CORD CLIP ATTACH CLEAR BUMPERS TO GLASS SHELF RETAINERS (2), CLEAN BOTH OUTSIDE SURFACES OF GLASS WITH RUBBING ALCOHOL SHELF BRACKETS TO PROTECT &... - Page 20 Metal Selves Installation WHEN ATTACHING LED LIGHT BAR TO THE UNDER SIDE OF SHELF, POSITION LED, CENTERED BETWEEN (2) SMALL HOLE IN SHELF FLOOR SHELF LIGHT CORD, SLIDING GROMMET POSTION NOTCH IN SHELF INSERT IN HOLE OF LEFT UP-RIGHT AT WITH TAB ON TOP, FRONT BACK LEFT OF CASE (SECURE CORD IN OF SHELF BRACKET...
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Page 21: Door Removal Instruction
DOOR REMOVAL INSTRUCTIONS ALL SERVICE CASES & SELF SERVE DRY UPPER TRACK LOWER TRACK 1. LIFT UP 2. SWING BOTTOM OUT 1. Start with the outer door and lift the door upward until the bottom edge of door clears the lower track and then swing the bottom of the door outward and down out of upper track. - Page 22 SELF SERVE REFRIGERATED CASES UPPER TRACK INNER DOOR CATCH SLOT INNER DOOR CATCH INNER LOWER TRACK 1. LIFT UP LOWER TRACK 2. SWING BOTTOM OUT 1. LIFT UP 2. SWING BOTTOM OUT 1. Start with the outer outside door and lift the door upward until the bottom edge of door clears the lower track and then swing the bottom of the door outward and down out of upper track.
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Page 23: Operating Instructions
OPERATING INSTRUCTIONS Controls (Refrigerated Units) Light Switch This switch controls the power to the lighting circuit. The switch rocker is red in the “on” position, black in the “off” position. Temperature Control This controls the refrigerated side by cycling the compressor/condensing unit. It has an “off” position and the coldest setting when the knob is set all the way in the clockwise position. -
Page 24: Placing Product Into Case
Placing Product into Case - Do not exceed 100 pounds of weight per shelf. Heavy product should be distributed evenly across the entire shelving area. - Determine desired shelving location and angle before placing product in case. Product must be removed to readjust shelf location and angle. -
Page 25: Maintenance
MAINTENANCE LED Light Replacement 1.1 LIGHT REPLACEMENT 1. Remove both rear doors as described in the “Door Removal” section of this manual. 2. Remove shelving from unit through rear door opening as described in the “Shelving Installation and Removal” section of this manual. 3. -
Page 26: Periodic Maintenance
PERIODIC MAINTENANCE Cleaning Condenser Coil (All Refrigerated Units) It is very important that the Condenser coil is cleaned on a monthly basis to insure proper refrigeration performance and to prevent compressor failure. Self Contained Refrigerated Units 1. Disconnect power to the unit. 2. -
Page 27: Weekly Cleaning
4. Clean the end panels and top panel. IMPORTANT: The ¾” end panels and top panel are Acrylic plastic and special care must be taken to prevent hazing and yellowing of material. Lightly dust (not wipe) surface. with clean soft cloth. Then the surface can be wiped carefully with a soft, wet cloth or chamois. - Page 28 1. Remove both rear doors as described in the “Door Removal” section of this manual. 2. Remove shelving from unit through rear door opening as described in the “Shelving Installation and Removal” section of this manual. Remove all interior shelving as described in the shelving installation and removal section of this manual.
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Page 29: Service Information
Service problems or request for repair parts from authorized service agencies, trained service personnel, or owners should be referred to: CUSTOMER SERVICE DEPARTMENT Federal Industries 215 Federal Avenue Belleville, WI 53508 Toll Free: (800) 356-4206 / WI Phone (608) 424-3331... -
Page 30: Special Service Situations
SALE & DISPOSAL Owner Responsibility If you sell or give away your Federal Industries case you must make sure that all safety labels and the Installation-Service Manual are included with it. If you need replacement labels or manuals, Federal Industries will provide them free of charge. Contact the customer service department at Federal Industries at (800) 356-4206. -
Page 31: Refrigeration & Electrical Data
REFRIGERATION & ELECTRICAL DATA REFRIGERATION AND ELECTRICAL DATA REFRIGERANT TOTAL AMPS 134A (OZ) NON REFRIGERATED CD3628/CD3628SS CD4828 & CD4828SS REFRIGERATED SELF CONTAINED CRB3628/CRR3628 CRB4828/CRR4828 CRR3628SS/CRR3628SS CRR4828SS/CRR4828SS REFRIGERATED REMOTE CRB3628R/CRB3628SSR CRB4828R/CRB4828SSR CRR3628R/CRR3628SSR CRR4828R/CRR4828SSR MAIN WIRING DIAGRAMS DRY, SERVICE AND SELF SERVE CASES (120VOLT) - BEFORE 9/18... - Page 32 DRY, SERVICE AND SELF SERVE CASES (120VOLT) - AFTER 9/18 91-17144-2 07/24/18 COLOR CODE PLUG & CORD BLK = BLACK B = BLUE W = WHITE Y = YELLOW R = RED G = GREEN TOP LIGHT SHELF LIGHT POWER LIGHT SWITCH SUPPLY...
- Page 33 REFRIGERATED SELF CONTAINED, SERVICE CASE (120VOLT) BEFORE 9/18 91-17145 12/09/02 COLOR CODE PLUG & CORD 120 V, 60 HZ, 1 PH BLK = BLACK B = BLUE W = WHITE Y = YELLOW EVAP. FAN MOTOR R = RED G = GREEN BLK/RIB BLK/RIB LAMP...
- Page 34 REFRIGERATED REMOTE, SERVICE CASE (120 VOLT) BEFORE 9/18 91-17146 12/09/02 COLOR CODE PLUG & CORD 120 V, 60 HZ, 1 PH BLK = BLACK B = BLUE W = WHITE Y = YELLOW R = RED G = GREEN BLK/RIB BLK/RIB LAMP TOP LIGHT...
- Page 35 REFRIGERATED SELF CONTAINED, SELF SERVE CASE (120VOLT) BEFORE 9/18 91-17395 1/6/04 PLUG & CORD 120 V, 60 HZ, 1 PH CONDENSER UNIT ANTISWEAT HEATER EVAP. FAN W/CONDO. PAN MOTOR COLOR CODE RELAY BLK/RIB BLK = BLACK BLK/RIB W = WHITE R = RED B = BLUE TERMOSTAT...
- Page 36 REFRIGERATED SELF CONTAINED, SELF SERVE CASE (120 VOLT) - AFTER 9/18 91-17395-1 07/24/18 PLUG & CORD 120 V, 60 HZ, 1 PH CONDENSER UNIT ANTISWEAT HEATER EVAP. FAN W/CONDO. PAN MOTOR COLOR CODE RELAY BLK/RIB BLK = BLACK BLK/RIB W = WHITE R = RED B = BLUE TERMOSTAT...
- Page 37 REFRIGERATED REMOTE, SELF SERVE CASE (120 VOLT) - BEFORE 9/18 91-17396 1/6/04 PLUG & CORD 120 V, 60 HZ, 1 PH EVAP. FAN ANTISWEAT HEATER CRB MODELS MOTOR COLOR CODE CONDO. BLK = BLACK BLK/RIB BLK/RIB W = WHITE R = RED B = BLUE SOLENOID Y = YELLOW...
- Page 38 REFRIGERATED REMOTE, SELF SERVE CASE (120 VOLT) - AFTER - 9/18 91-17396-1 07/24/18 PLUG & CORD 120 V, 60 HZ, 1 PH EVAP. FAN ANTISWEAT HEATER CRB MODELS MOTOR COLOR CODE CONDO. BLK = BLACK BLK/RIB BLK/RIB W = WHITE R = RED B = BLUE SOLENOID...
- Page 39 PARTS SERVICE MODELS CRB3628 CRB4828 CD3628 CD4828 REFRIGERATION CRR3628 CRR4828 Condensing Unit Before 2/15 30-16018 Condensing Unit After 2/15 30-20296 Condensing Compressor Only Before 2/15 30-18057 Condensing Compressor Only After 2/15 ________ Compressor Plug Receptacle After 2/15 43-17403 Evaporator Coil...
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Page 40: Wiring Diagrams
Condensing Compressor Only After 2/15 _________ Compressor Plug Receptacle After 2/15 43-17403 Evaporator Coil 33-17315-1 33-17315-2 Expansion Valve Filter Drier 32-12626 Thermometer 32-13662 Thermostat 32-15495 ELECTRICAL Light Switch 41-11066 Light Ballast Before 09/18 - 39-12903 Before 09/18 - 39-12903 Light Power Supply 39-20986 39-20986 Light Bulb (before 09/18) - Page 41 GLASS & SHELVING Rear Door Inner Clear 53-17390-1 53-17390-3 53-16026-1 53-16026-3 Rear Door Inner Reflective 53-17390-2 53-17390-4 53-16026-2 53-16026-4 Rear Door Outer Clear 53-17391-1 53-17391-3 53-16028-1 53-16028-3 Rear Door Outer Reflective 53-17391-2 53-17391-4 53-16028-2 53-16028-4 Rear Door Top Track 57-17388-1 57-17388-2 57-16035-1 57-16035-2...