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Summary of Contents for Sartorius stedim Sartoclear Pilot Filter Holder
- Page 1 Operating Instructions (English Translation of the Original Operating Instructions) Sartoclear Pilot Filter Holder ® 2ZGL--0005 Filter Holder 85037-547-73...
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Page 3: Table Of Contents
Contents Contents 1 About this Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 5 .3 Inserting and Tensioning the Filter Cartridges . -
Page 4: About This Document
About this Document 1 About this Document 1.1 Validity ® This manual provides all the information necessary for operation of the Sartoclear Pilot Filter Holder (hereinafter referred to as the device) . The manual applies to the device in the following versions: Device Type ®... -
Page 5: Symbols Used
About this Document 1.4 Symbols Used 1.4.1 Warnings WARNING Denotes a danger with risk that death or (severe) injury may result if it is not avoided . CAUTION Denotes a danger with risk that moderate or minor injury may result if it is not avoided . -
Page 6: Safety Instructions
The required tensioning pressure must only be generated using the hydraulic pumps specified by Sartorius Stedim Biotech . The use of other hydraulic pumps poses a risk to operational safety and the safety of the user and reduces the quality of the end product . -
Page 7: Flawlessness Of The Device
− Damage to the device − Malfunction of the device − Device failure Only use accessories, consumables and spare parts supplied by Sartorius Stedim Biotech . Information on operational quality is available upon request from Sartorius Stedim Biotech . Only use accessories, consumables and spare parts that are in proper working order . -
Page 8: Hydraulic Energy
Safety Instructions Wear appropriate personal protective equipment . Also follow any instructions posted in the work area pertaining to personal protective equipment . 2.9 Hydraulic Energy Releasing and tensioning the filter cartridges using the hydraulic cylinder present a risk of crushing . Never reach inside the hydraulic area or grab moving parts . -
Page 9: Equipment Description
Equipment Description 3 Equipment Description The device is a hydraulic tensioning device for one to six filter cartridges . It is not fitted with any connections for unfiltered or filtered solutions . This means that it is only suitable for single-use filter cartridges used in combination with ®... -
Page 10: Rear View
Equipment Description 3.2 Rear View ® Fig . 3-2: Sartoclear Pilot Filter Holder (rear view) Pos. Description Handle Hydraulic pump with pressure gauge Pressure plate Fine adjustment Clamping plate (can be adjusted manually) Clamping plate pre-adjustment (five settings) Holding clamps to pre-adjust the clamping plate Castors (not steerable) System rail (e . -
Page 11: Hydraulic Pump With Pressure Gauge
Equipment Description 3.3 Hydraulic Pump with Pressure Gauge Fig . 3-3: Hydraulic system Pos. Description Pump lever Pressure gauge Release valve Needle valve 3.4 Manifold Plates The manifold plates rest against the pressure and clamping plates . The filter cartridges are seated between the manifold plates . Filtration is not possible without manifold plates . -
Page 12: Overview With Installed Filter Cartridges
Equipment Description 3.9 Overview with Installed Filter Cartridges 3.9.1 Example with Three Filter Cartridges ® Fig . 3-4: Sartoclear Pilot Filter Holder with 3 installed filter cartridges (example) Pos. Description Fine adjustment Fine adjustment Manifold plate (input, unfiltered solution) Filter cartridges Clamping plate Clamping plate pre-adjustment with holding clamps Manifold plate (output, filtered solution) -
Page 13: Example With Six Filter Cartridges
Equipment Description 3.9.2 Example with Six Filter Cartridges ® Fig . 3-5: Sartoclear Pilot Filter Holder with 6 installed filter cartridges (example) Pos. Description Fine adjustment Fine adjustment Manifold plate (input, unfiltered solution) Filter cartridges Clamping plate Clamping plate pre-adjustment with holding clamps Manifold plate (output, filtered solution) Pressure plate ®... -
Page 14: Safety Equipment
Equipment Description 3.10 Safety Equipment Fastening Rollers The fastening rollers are designed to secure the device and prevent it from rolling away . Fig . 3-6: Fastening rollers Pos. Description Fastening rollers (steerable) ® Sartoclear Pilot Filter Holder... -
Page 15: Installation
Installation 4 Installation 4.1 Scope of Delivery Item Quantity ® Sartoclear Pilot Filter Holder 4.2 Prerequisites for Assembly Procedure Make sure that the following conditions are met at the workplace: Condition Features Footprint − Even surface − Sufficient space for the device and peripheral devices (Dimensions, see Chapter 11 .1, page 29) . -
Page 16: Unlocking Fastening Rollers To Move The Device
Installation 4.5 Unlocking Fastening Rollers to move the Device To move the device, the fastening rollers must be unlocked . Procedure CAUTION Danger of crushing when operating the fastening rollers! Wear personal protective equipment . Press down on the lever with your foot . The device is now mobile . -
Page 17: Operation
Operation 5 Operation 5.1 Moving Holding Clamps Procedure Pull the holding clamp (1) halfway up . Move the holding clamp (1) along the pull rod to the desired position . Allow the holding clamp (1) to fall to the desired depth . The holding clamp is in the new position . -
Page 18: Releasing The Hydraulic Cylinder
Operation 5.2.2 Releasing the Hydraulic Cylinder Prerequisites − The filter cartridges have been depressurized . − The filter cartridges have been drained of any residue . Procedure If required: Place the collecting tank under the filter holder . Open the release valve on the hydraulic pump . To do so, turn the release valve counterclockwise . - Page 19 Operation Moving the Pressure Plate and Clamping Plate to the Outermost Stop Procedure Depending on the number of filter cartridges to be inserted, the distances between the pressure plate and clamping plate have to be adjusted in relation to each other . NOTICE Danger of damage to the hydraulic cylinder! Never pressurize the hydraulic cylinder without inserted cartridges .
- Page 20 Operation Insert the filter cartridges one after the other, according to their labeling, on the bottom guide rods . Pay attention to the alignment (up / down) of the filter cartridges (see operating instructions for the filter cartridges) . Push the filter cartridges towards each other until there is no longer any free space between them .
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Page 21: Observing The Permissible Stroke Of The Hydraulic Cylinder
Operation 5.3.2 Observing the Permissible Stroke of the Hydraulic Cylinder Depending on the number of filter cartridges used, there is a risk that the hydraulic cylinder must be moved so far out for tensioning that the maximum permissible stroke of the hydraulic cylinder is exceeded and the filter cartridges cannot be tensioned sufficiently . -
Page 22: Performing The Filtration Process
Operation Check the pressure gauge display (2) when compressing the filter cartridge in order to ensure that the applied tensioning force does not exceed the permissible value . Slowly pump the lever (1) on the hydraulic pump (approx . 1 stroke every 2 seconds) to build up the required pressure . -
Page 23: Malfunctions
Malfunctions 6 Malfunctions Problem Cause Correction Chapter, page The filter holder is not The tensioning pressure is Check the pressure gauge display . 5 .3 .3, 21 insufficient . leaktight . If required: Increase the inlet pressure . Observe the tensioning force (kN) of the inserted Operating instructions filter cartridge . -
Page 24: Cleaning
Cleaning 7 Cleaning Regular cleaning is essential . Operational reliability depends, in addition to several other factors, also on proper cleaning . Cleaning intervals largely depend on the stress placed on the equipment by aggressive components contained in the media (e .g . acids and bases used to regulate pH) and the level of contamination from culture and metabolic product residues attached to this equipment . -
Page 25: Transport
Transport 8 Transport Prerequisites − All filter cartridges have been removed . − The device has been shut off . Procedure Tighten the ventilation screw of the hydraulic pump securely (see Chapter “4 .6 Starting up the Hydraulic Pump”, page 16) . Unlock the fastening rollers (see Chapter 4 .5, page 16) . -
Page 26: Shipping-Related Tasks / Returns
Returned devices must be clean, decontaminated and packed carefully . Transport damage as well as measures for subsequent cleaning and disinfection of the parts by Sartorius Stedim Biotech shall be charged to the sender . 9.3.2 Returning the Device Procedure When returning the device, please proceed as follows: Decommission the device (see Chapter 10 .3, page 28) . -
Page 27: Disposal
. The crossed-out waste bin symbol indicates that separate collection is required . In Germany and several other countries, Sartorius Stedim Biotech itself assumes responsibility for the return and conformant disposal of your electronic and electrical products . -
Page 28: Decommissioning The Device
Procedure Dispose of the packaging in accordance with local government regulations . When return and disposal of the device is carried out by Sartorius Stedim Biotech: Send device or parts to Sartorius Stedim Biotech . In countries that are not members of the European Economic Area or in which there are no Sartorius subsidiaries: Contact the local authorities or the local waste management company . -
Page 29: Specifications
Specifications 11 Specifications 11.1 Dimensions and Weight Specification Unit 2ZGL--0005 Weight (without filter cartridges) Weight (with filled filter cartridges) Length 1327 Width Height 11.2 Hydraulic Cylinder Dimensions Specification Unit Value Maximum permissible stroke of the hydraulic cylinder Maximum stroke of the hydraulic cylinder 11.3 Design Specification Value... -
Page 30: Lifespan Of Device
Accessories 11.5 Lifespan of Device Specification Unit Value Maximum lifespan Years 12 Accessories Accessories Order number Collecting tank 2ZGL--0008 Baffle Plate 2ZGL--0013 Pressure safety station 2ZGL--0014 Filter cartridges, deep filter cartridges As specified in the order Manifold plates As specified in the order ®... -
Page 31: Conformity & Licenses
Conformity & Licenses 13 Conformity & Licenses 13.1 Quality Assurance Certificate ® Sartoclear Pilot Filter Holder... -
Page 32: Ec Declaration Of Conformity
Conformity & Licenses 13.2 EC Declaration of Conformity The attached Declaration of Conformity hereby confirms compliance of the device with the directives cited . ® Sartoclear Pilot Filter Holder... -
Page 33: Appendix
Appendix 14 Appendix 14.1 Decontamination Declaration Procedure When returning equipment, please use the following preprinted form: Copy the preprinted form . Complete the preprinted form . Enclose the preprinted form with the delivery documents . The recipient must be able to inspect the completed declaration before removing the device from the packaging . - Page 34 Appendix Decontamination Declaration Declaration Concerning the Decontamination and Cleaning of Equipment and Components To protect our personnel, we require that all equipment or components which come into contact with our personnel at customers’ facilities be free of biological, chemical, or radioactive contaminants. We will only accept an order when: −...
- Page 35 Sartorius Stedim Biotech GmbH August-Spindler-Strasse 11 37079 Goettingen, Germany Phone: +49.551.308.0 Fax: +49.551.308.3289 www.sartorius.com The information and figures contained in these instructions correspond to the version date specified below. Sartorius reserves the right to make changes to the technology, features, specifications and design of the equipment without notice.
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