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Related Manuals for ShadeLab SHAN
Summary of Contents for ShadeLab SHAN
- Page 1 Assembly manual...
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Page 3: Table Of Contents
3 - ASSEMBLY TECHNICAL TABLES ..........p. 3.1 - Table of minimum dimensions ............ p. 3.2 - Motor power table ..............p. 3.3 - Table of cutting dimensions ............p. 3.4 - Table of arms-central support brackets ........p. 4 - SHAN COMPONENTS AND DIAGRAMS ........p. 4.1 - Tilting diagrams ................p. 4.2 - Awning components ..............p. 4.3 - Material necessary for assembly ..........p. 5 - AWNING ASSEMBLY ............p. -
Page 4: Introduction
1 - INTRODUCTION This “assembly manual” for SHAN awnings has been produced by SHADELAB to sup- ply the indications necessary for the operations of assembling the components that make up the product. Assembly must be carried out by personnel with suitable technical and professional qualifications, in accordance with the respective national laws or regulations (see Par. 1.2 “Personnel requirements”). It is forbidden to eliminate, rewrite or alter the pages in the manual and their content. This manual must be kept intact in all its parts, in an easily accessible place. SHADELAB reserves the right to update the production and the respective manuals, without being obliged to update the previous production and manuals. SHADELAB reserves all rights to this manual: no total or partial reproduction is al- lowed without authorisation in writing. 1.1 - Symbols used in the manual Shown below are the WARNING symbols used in this manual: IMPORTANT Indications and advice to be observed to ensure a correct use of the awning. Failure to follow these indications may endanger the integrity and/or resistance of the product. -
Page 5: Equipment Necessary
1.3 - Equipment necessary To ensure the correct assembly of the mechanical part, of the textile part, and conse- quently the optimum operation of the finished product, it is necessary to be in pos- session of the following equipment: » fabric rolling frame; » awning assembly frame with arms and vertically movable positioning bar; » electric and pneumatic screwdriver; » complete set of tools. 1.4 - Before starting assembly IMPORTANT Some components must be cut to suit the dimensions of the awning that is to be ob- tained (see Par. 3.3 “Table of cutting dimensions”). | ASSEMBLY |... -
Page 6: Safety
IMPORTANT SHADELAB guarantees the EC marking only for products supplied by the company itself. If any parts have to be replaced with other components not guaranteed by SHADELAB, the product guarantee will automatically become void and SHADELAB shall not answer for any malfunctions of the product. -
Page 7: Assembly Technical Tables
3 - ASSEMBLY TECHNICAL TABLES 3.1 - Table of minimum dimensions Shan minimum dimensions Arm projection [cm] Minimum width [cm] Tab.1 3.2 - Motor power table Width [cm] 15/17 N/m 25 N/m 30 N/m 35/40 N/m 50 N/m 60 N/m Tab.2 IMPORTANT For this awning model use motors with an electronic limit switch. -
Page 8: Table Of Cutting Dimensions
3.3 - Table of cutting dimensions Cutting dimensions Size/measurement ratio Component Type of control in [mm] NICE MOTOR L -40 NICE MOTOR WITH EMERGENCY MANOEUVRE L -40 SOMFY MOTOR L -40 Cover SOMFY MOTOR WITH EMERGENCY MANOEUVRE L -40 BECKER MOTOR L -40 BECKER MOTOR WITH EMERGENCY MANOEUVRE L -40 NICE MOTOR L -40 NICE MOTOR WITH EMERGENCY MANOEUVRE L -40 SOMFY MOTOR L -40 Cassette SOMFY MOTOR WITH EMERGENCY MANOEUVRE L -40 BECKER MOTOR L -40 BECKER MOTOR WITH EMERGENCY MANOEUVRE L -40 NICE MOTOR... -
Page 9: Table Of Arms-Central Support Brackets
3.4 - Table of arms-central support brackets Width [cm] 2 arms 251-300 301-350 351-400 401-450 451-500 501-550 (*) 551-600 (*) n° n° n° n° n° n° n° brackets brackets brackets brackets brackets brackets brackets 350(*) 375(*) 400(*) add a central support Tab.4 Cassette profile edge fig.1... - Page 10 Width [cm] 601-650 (*) 651-700 (*) 3 arms 4 arms 3 arms 4 arms n° brackets n° brackets 350(*) 375(*) 400(*) add a central support Tab.5 Cassette profile edge Cassette profile edge fig.2 | | ASSEMBLY...
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Page 11: Shan Components And Diagrams
4 - SHAN COMPONENTS AND DIAGRAMS 4.1 - Tilting diagrams Dimensions of closed awning Wall mounting 0° minimum inclination 40° maximum inclination PROJECTION Arm length and inclination Wall and roof mounting RECOMMENDED ARM: URBAN RECOMMENDED DIMENSIONS: width 600cm - projection 400cm | ASSEMBLY |... -
Page 12: Awning Components
4.2 - Awning components In the system supplied by SHADELAB the customer will find the following compo- nents already preassembled: » 2 wall brackets (see ref. 1, fig. 3); » 1 LH cassette cap assembly (see ref. 2, fig. 3); » terminal bar cap (see ref. 3, fig. 3); » 1 RH cassette cap assembly (see ref. 4, fig. 3); » terminal bar cap (see ref. 5, fig. 3); » 2 roller tube supports (see ref. 6, fig. 3); » 2 arm supports (see ref. 7, fig. 3); » 2 arms (see ref. 8, fig. 3); » 2 terminal bar connecting kits (see ref. 9, fig. 3); » 1 box, comprising: » terminal bar (front) (see ref. 10, fig. 3); » cover (top) (see ref. 11, fig. 3); » cassette (bottom) (see ref. 12, fig. 3); » saddle (see ref. 13, fig. 3); » 1 central support with conveyor (see ref. 14, fig. 3); » 1 balloon gasket (see ref. 15, fig. 3); » 1 brush (see ref. 16, fig. 3);... -
Page 13: Material Necessary For Assembly
4.3 - Material necessary for assembly The following spanners are required to assemble the SHAN awning: » Allen wrenches (see ref. 1, fig. 4): 3, 5, 8 » Combination spanners (see ref. 2, fig. 4): 10 » Box spanners (see ref. 3, fig. 4): 13 fig.4 | ASSEMBLY |... -
Page 14: Awning Assembly
5 - AWNING ASSEMBLY IMPORTANT Before starting assembly, the fitter must have cut the pieces to size (see tab. 3 para 3.3) . Define the distance of the brackets (see fig. 5) and position them on the awning assembly frame. CASSETTE PROFILE EDGE fig.5 Assemble the fabric (see ref. 1 fig. 6) with the roller tube (see ref. 2 fig. 6) and roll it up completely. - Page 15 Insert the gasket (see ref. 7 fig. 9) into the cassette profile. Place the cassette profile on the brackets. Insert the same number of plates (see ref. 8 fig. 9) as there are brackets. Fix the profile with the screws (see ref. 9 fig. fig.9 Position the arm support on the cassette pro- file in the same position as the bracket. Insert the same number of plates (see ref. 10 fig. 10) as there are arm/central brackets. Fix the arm support with the screws. fig.10 ATTENTION Where necessary, mount the central conveyor (see ref. 11 fig. 11) (see tab. 3.4); attach the lower conveyor to the cassette and the upper one to the terminal bar.
- Page 16 Fit the terminal bar connecting kit (see ref. 14 fig. 13) onto the end of the arm (see ref. 15 fig. 14), (box spanner 13). ATTENTION Ensure that the two kits are correctly fixed to the ends of the arms. fig.13 ATTENTION The pin of the arm has a cam and must be mounted in the lever of the arm support as shown in fig.
- Page 17 Fix the roller support (see ref. 23 fig. 18) on the opposite side to the motor (hex wrench ATTENTION Before inserting the second roller support, the one on the control side, insert all the M6 nuts in the slot of the cassette profile on the respective supports of the cover to assemble. fig.18 Assemble the roller tube complete with the fabric previously wound with the roller sup-...
- Page 18 Assemble the saddle profile (see ref. 29 fig. 23) with the cover supports. The number of cover supports to assemble is equal to the number of stitches on the fabric (apart from the 2 outer ones). Position the cover supports at the stitches. fig.23 Position the cover support with saddle profile on the cassette (see ref. 30 fig. 24). (for projections in excess of 3 m, partly un- wind the fabric to facilitate the operation). Secure the supports to the cassette with the screws (see ref. 31 fig. 24). fig.24 Fix one of the two end plates (see ref. 32 fig. 25) to the cassette. Push the saddle profile against the plate to centre it on the awning. fig.25 Secure the saddle profile to the supports with the two dowels (see ref. 33 fig. 26). ATTENTION Do not overtighten the dowels; stop when the profile is blocked.
- Page 19 Fix the head plates (see ref. 34 fig. 28) to the profiles. ATTENTION The wire of the motor can be made to come out at the side through the hole in the plate (see fig. 28); to make it come out at the rear of the cassette profile, a hole must be made in the latter.
- Page 20 ATTENTION Mount the lower central conveyor (see ref. 41 fig. 33) where necessary (see tab. 3.4). fig.33 ATTENTION Ensure that the terminal bar is firmly fixed to the arms to prevent their opening without control. After checking the screws securing the ter- minal bar are tight, remove the bands from the arms and open/close the awning. If nec- essary, adjust the inclination of the arms (see fig.34...
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Page 21: Regulating The Awning
6 - ADJUSTING THE AWNING Once the awning has been assembled, check that all the components have been cor- rectly fitted as follows: » perform 2-3 awning opening/closing cycles. » Adjust any components preventing the awning from opening and closing correctly and smoothly. ATTENTION Make sure there are no persons, animals or objects in the vicinity while opening/clos- ing the awning. Regulating the awning: Remove the conveyor (see ref. 44 fig. 36). - Page 22 After adjusting the inclination: with the awning almost closed, check that the arms are parallel. If they are not parallel, turn the pin of the arm (see ref. 48 fig. 39) to raise or lower it. ATTENTION Then secure the pin by tightening the dowel (see ref. 49 fig. 39). fig.39 | | ASSEMBLY...
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Page 23: Troubleshooting
6.1 - Troubleshooting The following table gives some examples of causes/remedies for any difficulties that might be encountered when testing the opening/closing of the awning: MANUAL AWNING PROBLEMS CAUSES REMEDIES Tapered winding of the fabric Incorrect symmetry of the Completely roll up the fabric and arms contact the assistance service Fabric thickness not Completely roll up the fabric and uniform contact the assistance service Tab.6 MOTOR-OPERATED AWNING Without electronic control unit PROBLEMS CAUSES REMEDIES Tapered winding of the fabric Incorrect symmetry of the Completely roll up the fabric and arms contact the assistance service Fabric thickness not Completely roll up the fabric and uniform contact the assistance service The awning does not wind up Incorrect limit switch Contact the Assistance service completely adjustment... - Page 24 With electronic control unit PROBLEMS CAUSES REMEDIES The awning does not move Faulty fuse Contact the Assistance service Faulty motor Contact the Assistance service Wiring error Contact the Assistance service The awning moves discon- Faulty anemometer Contact the Assistance tinuously service The awning does not roll Wiring error Contact the Assistance up in the presence of service strong wind or rain Contact the Assistance Faulty anemometer/pluviometer service With the radio control the Wiring error Contact the Assistance awning opens or closes service by itself Fault in the system Contact the Assistance service Tab.8 | | ASSEMBLY...
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Page 25: Packing
7 - DISMOUNTING AND PACKING THE AWNING 7.1 - Dismounting ATTENTION The awning must be taken down by qualified personnel. ATTENTION The awning must be taken down when closed. ATTENTION Before dismounting, mark the position of the brackets on the awning. Unscrew the screws under the brackets (see ref. 50 fig. 30) and raise the awning. - Page 26 NOTES | | ASSEMBLY...
- Page 27 Art direction Technical contents TECHNOLAB Printing COMBIGRAF Last revision: 08.2010 Printed in Italy 08.2010...
- Page 28 Lazio, 42 31045 Motta di Livenza (TV) - Italy t: +39 0422 1786080 f: +39 0422 1788073 info@shadelab.it www.shadelab.it...
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