ENMET EX-5100 Manual

3-wire, 24vdc 4-20 ma sensor/transmitters for the detection of combustible gas

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ENMET
PO Box 979
Ann Arbor, MI 48106-0979
www.enmet.com
EX-5100 C
OMBUSTIBLE
Manual
Manual part number
80003-096
MCN-416, 04/03/09

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Summary of Contents for ENMET EX-5100

  • Page 1 ENMET PO Box 979 Ann Arbor, MI 48106-0979 www.enmet.com EX-5100 C OMBUSTIBLE Manual Manual part number 80003-096 MCN-416, 04/03/09...
  • Page 2: Table Of Contents

    EATURES OF THE 3.0 I EX-5100 ....................3 NSTALLATION OF THE 3.1 Mounting the EX-5100 Enclosure ..................... 3 3.2 Wiring the EX-5100 to a Control Unit ....................4 4.0 O EX-5100 ....................... 6 PERATION OF THE 4.1 Start up .............................. 6 4.1.1 Typical Start Up ........................
  • Page 3: Introduction

    1.2 Check Order Check, the contents of the shipment against the purchase order. Verify that the EX-5100 is received as ordered. [Each EX- 5100 is labeled with its target gas.] If there are accessories on the order, ascertain that they are present. Check the contents of calibration kits.
  • Page 4: Features Of The Ex-5100

    Since the magnetic field penetrates the window, the enclosure cover is not removed in order to perform calibration. Three alarm points are preprogrammed into the EX-5100 sensor/transmitters. At each alarm point, an LED on the front panel is activated. These internal alarm settings are independent of the 4-20mA output alarm values that can be set at a controller.
  • Page 5: Installation Of The Ex-5100

    4-20 mA S/T for the detection of combustible gas. The S/T is meant to be used in conjunction with an appropriate power supply and controller. The ENMET EX-5100 sensor/transmitter is in an enclosure rated for use in a Class I, Div. 1, Groups B, C, D, classified area. Appropriate wiring, conduit and fittings are required for proper installation in a explosion proof rated environment.
  • Page 6: Wiring The Ex-5100 To A Control Unit

    Run conduit and 16 (1.5 ) wires to the enclosure from the power supply and controller. If the EX-5100 is installed in a hazardous location as defined by the National Electrical Code, then ALL wiring must be in accordance with the National code and any local governing codes.
  • Page 7 [In 300] (+ or – 30). If not then, use POT 2, to adjust to 300(+ or – 30). : The EX-5100 will automatically reset the zero point based on a stable signal if [Span] appears before you get the 300 set then re-enter the zero cal again, to start the clock over.
  • Page 8: Operation Of The Ex-5100

    OMBUSTIBLE 4.0 Operation of the EX-5100 It is best to have the EX-5100 transmitters powered up and operational for 24 hours before applying calibration or test gas to them. When the EX-5100 transmitter is first powered up, it goes through a series of momentary screens, which identify the instrument model number, serial number and software revision.
  • Page 9: Normal Display Mode

    4.2 Normal Display Mode When the EX-5100 is installed as described in section 3, and in clean air, the POWER green LED is on, the display is lit and the information on the display is measurement of the target gas detected by the EX-5100. The red alarm and fault LEDs are not lit.
  • Page 10: Maintenance Of The Ex-5100

    Hold the magnet over M switch for 2 – 5 seconds to enter the Maintenance Menu The Power/Fault LED will flash Green – Red to indicate the EX-5100 is in Maintenance Mode To exit the maintenance Menu and return to the Normal...
  • Page 11: Calibration Of The Ex-5100

    Span reference point for calibration. Depending on the instrument calibration, the Span gas may be the same gas that the instrument is calibrated to display, or it may be another gas, which ENMET has found to have a similar response.
  • Page 12 Calibration of Standard Gases: Calibration of the EX-5100 should be preformed using the target gas unless Methane is known to be a possible background hazard. Reference Table 2 Standard Span Gas The EX-5100 was factory calibrated using 50% LEL levels of gases. Other levels, minimal 20% LEL, are acceptable. Contact ENMET prior to use.
  • Page 13: Zero Adjust

    5.2.1 Zero Adjust A ZERO function should be performed only when the EX-5100 sensor/transmitter is exposed to fresh air. If the air at the sensor is in question, use a cylinder of 20.9% oxygen to provide a clean air reference. Attach the gas cylinder to the regulator and regulator to the calibration cover, allow gas to flow over the sensor for 3-5 minutes.
  • Page 14 Tap the S switch to initiate Zero adjustment ELECT ELECT If the Zero signal is within Preset Specs the EX-5100 will display Cal OK, See Section 5.2.1 If the Zero signal is not within Preset Specs the EX-5100 will display Bad ZERO...
  • Page 15: Heater Voltage Settings

    Sensors should be replaced when they can no longer be calibrated. Replacement sensor part numbers are listed in Section 6.0 of this manual. If you do not know the proper part number for your sensor, be sure to have the EX-5100 serial number available when contacting your Distributor or ENMET Technical Support.
  • Page 16: Replacement Part Numbers

    ENMET shall not be liable for any loss or damage caused by the improper use of the product. The purchaser indemnifies and saves harmless the company with respect to any loss or damages that may arise through the use by the purchaser or others of this equipment.
  • Page 17 Fax 734.761.3220 Returning an Instrument for Repair ENMET instruments may be returned to the factory or any one of our Field Service Centers for regular repair service or calibration. The ENMET Repair Department and Field Service Centers also perform warranty service work.
  • Page 18 K UPS Account number: ________________________ K Federal Express: K Ground K Express Saver K P-1 K Standard K 2-Day Air K FedEx Account number: ________________________ Would you like ENMET to insure the return shipment? K No K Yes Insurance Amount: $_________________...

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