ViscoTec preeflow eco-SPRAY Commissioning And Maintenance Instructions

Micro spray system
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Commissioning and
maintenance instructions
eco-SPRAY

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Summary of Contents for ViscoTec preeflow eco-SPRAY

  • Page 1 Micro spray system Commissioning and maintenance instructions eco-SPRAY...
  • Page 2 Artikelnummer 21504 Druck 22.1.16...
  • Page 3: Table Of Contents

    eco-SPRAY Commissioning and maintenance instructions Contents These instructions The dispenser Spray head combinations Retrofitting the spray head Safety Connection options Initial commissioning Inserting the stator Making the electrical connection Supplying and bleeding the medium Operation Cleaning Spare parts Maintenance Changing the stator Troubleshooting Disposal Technical specifications...
  • Page 4 eco-SPRAY Commissioning and maintenance instructions 4 / 19 Version 1.0 Copyright ©...
  • Page 5: These Instructions

    eco-SPRAY Commissioning and maintenance instructions These instructions Dear customer, These instructions form part of the operating and maintenance instructions for the dosing system eco-CONTROL EC200. The operating and maintenance instructions must have been read and understood in full before commissioning or carrying out maintenance work on the eco-SPRAY. The dispenser The dispenser is supplied with these components and accessories: Fig.
  • Page 6: Spray Head Combinations

    eco-SPRAY Commissioning and maintenance instructions Spray head combinations We recommend selecting the air cap (B) with the corresponding precision dosing needle (A) depending on the medium viscosity. 1,45 The appropriate combination must be selected and tested separately for each application (viscosity, dosing quantity/ time and temperature).
  • Page 7: Safety

    eco-SPRAY Commissioning and maintenance instructions Safety All instructions in the Safety section of the maintenance and operating instructions for the dosing system must be complied with and implemented. Connection options Supply of the medium from a cartridge (A) or a bottle (B). D Power supply drive unit E Controlled compressed air F Heating (optional)
  • Page 8: Initial Commissioning

    eco-SPRAY Commissioning and maintenance instructions Initial commissioning Dispenser Do not switch on until medium has been delivered. Otherwise there is a risk of damage to the equipment. Even a brief period of dry running can lead to the stator being destroyed. Inserting the stator •...
  • Page 9 eco-SPRAY Commissioning and maintenance instructions • Unscrew the screws (18) and remove the end piece (27) • Loosen the grub screws (14) by approximately three rotations and remove the drive unit (11) from the pump housing (10) • Attach the star-shaped coupling (5) to the assembly aid (6) Fig.
  • Page 10: Making The Electrical Connection

    eco-SPRAY Commissioning and maintenance instructions • Uncouple the assembly aid and re-attach the star-shaped coupling (5) to the drive unit (11). • Insert the drive unit (11) into the dispenser housing (10). Ensure that the anti-rotation lock (A) is positioned within the designated recess in the dispenser housing (10) •...
  • Page 11: Supplying And Bleeding The Medium

    eco-SPRAY Commissioning and maintenance instructions Supplying and bleeding the medium Follow the safety stipulations and instructions of the manufacturer of the medium to be used to fill the unit. If applicable, use the required protective equipment. If the medium is being conveyed for the first time, there is a danger from medium spurting out.
  • Page 12: Operation

    eco-SPRAY Commissioning and maintenance instructions Operation Operation takes place according to the operating and maintenance instructions using the eco-CONTROL EC200 dosing control and eco-CONTROL SC1200 control unit. Cleaning Follow the safety stipulations and instructions of the manufacturer of the medium to be used to fill the unit.
  • Page 13 eco-SPRAY Commissioning and maintenance instructions • Dock the assembly aid (6) with the star-shaped coupling (5) on the dispenser housing (10) • Turn the assembly aid (6) in the direction of the arrow. The stator (7) will be pushed so far out of the dispenser housing (10) by the rotor assembly (4) that the dowel pin (8) is no longer in the groove (9) •...
  • Page 14 eco-SPRAY Commissioning and maintenance instructions • Unscrew two screws (4) and pull off the sealing kit with housing (25) from the bearing housing (13) Fig. 13 Note Do not rinse out the bearing housing (13), as that could damage the bearings! Clean it with a cloth and brush.
  • Page 15: Spare Parts

    eco-SPRAY Commissioning and maintenance instructions Spare parts Fig. 14 Copyright © Version 1.0 15 / 19...
  • Page 16 eco-SPRAY Commissioning and maintenance instructions Item Part No. x Item name Material 21500 Combi package comprising part no.: 21448, 20120 ,21499 21448 eco-SPRAY dispenser 20120 eco-CONTROL EC200-K dosing control, compl. 21499 eco-CONTROL SC1200 control unit 21447 eco-SPRAY dosing unit, compl. 21374 eco-SPRAY union ring 21373...
  • Page 17: Maintenance

    eco-SPRAY Commissioning and maintenance instructions 20203 Allen wrench, 1.5 20366 3m6 dowel pin 120308 Push-in L fitting 21502 Blanking plate for eco-SPRAY heating assembly x = recommended spare parts and wearing parts Other precision dosing needles and air caps available on request Maintenance Changing the stator •...
  • Page 18: Disposal

    eco-SPRAY Commissioning and maintenance instructions Disposal Dispose of the Dispenser in an environmentally safe way. All materials and products left in containers must be treated in accordance with the appropriate recycling requirements. Electrical components must not be disposed of together with household waste. They must be taken to the collection points provided for this purpose.
  • Page 19 eco-SPRAY Commissioning and maintenance instructions Spray head Connection Hose connection, outer diameter 4 mm (M5 process connection) Pressure of the atomiser air 0.1 to 6 bar Quality of the atomiser air Dust free, oil free, dehumidified Switching frequency Over 100 cycles/min Precision dosing needle Nozzle diameter: 0.2 mm, 0.3 mm, 0.5 mm Spray pattern...
  • Page 20 info@preeflow.com www.preeflow.com...

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