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OPERATIONS MANUAL FOR AIR HEATER PROTON GUARD 2015 Safety precautions PROTON GUARD Construction and dimensions Air heater with Technical parameters corrosion-resistant heat exchanger Installation www.protongroup.org...
11. Operational conditions ............................16 12. Control elements ..............................12.1. Control elements for air heater PROTON G 710 ................. 12.2. Control elements for air heater PROTON G 750 ................. 20 13. Wiring PROTON G 710 ............................14. Wiring PROTON G 750 ............................
1. INTRODUCTION The company PROTON GROUP LLC thanks you for choosing air heaters PROTON. This manual is an integral part of the product and must always accompany it, and should be transferred to the user. To provide proper wiring and application of the unit, please, study this manual thoroughly before installation.
2. SAFETY PRECAUTIONS Before any actions connected with the air heater, please, study this manual to provide safety. Installation and connection of the equipment to pipelines and networks must be performed by qualified personnel only, having appropriate access. During installation, start-up, repair and maintenance of the air heater follow the safety rules.
PROTON GUARD sets a new standard of industrial air heaters. Air heaters PROTON G 710 are equipped with three-speed AC-motors. Air heaters PROTON G 750 are equipped with electronically commutated EC-motors. Principle of operation The air heater PROTON is an element of a heating system.
4. DIMENSIONS Dimensions of the air heater PROTON GUARD Dimensions of the air heater PROTON GUARD with the front panel and louvers Depends on a motor type.
Maximal parameters of heat medium supply are 105 °C/1,6 MPa. The air heaters PROTON GUARD are equipped with the heat exchanger with polymeric protection cover with enlarged thickness and interlamellar distance, that allows to use them e ectively in the agriculture sector.
– water pressure drop in heat exchanger Data on operating characteristics of air heater PROTON, when using heat medium with di ering temperatures, is to be provided on demand. There is danger of heat exchanger defrosting (breakage) if room temperature falls lower than 0 °C.
7. MOUNTING CONSOLES 7.1 Installation on a mounting console CM 2D Order of installation М8 М8 М8 М8 Fasten the mounting console on the air heater’s body using fixing screws and rings Use fasteners designed for the material which the base is made of.
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7. MOUNTING CONSOLES Fastening dimensions of the mounting console Ways of installation with mounting consoles On a wall vertically or horizontally, and under angle of 30° or 45°. Under a ceiling horizontally, or under angle of 30° or 45°. Noncompliance with the minimal distance (0,25 m) from a wall or ceiling will lead to wrong operation of the air heater which, in turn, will influence the useful life of the equipment.
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7. MOUNTING CONSOLES 7.2 Installation on a mounting console CM 3D Order of installation А М8 М8 М8 М8 М8 М8 1. Fasten brackets on the air heater’s body using screws and rings Follow the brackets position – 2. Fasten the console under necessary angle (position ) using anchoring screws (are to be bought separately).
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7. MOUNTING CONSOLES Fastening dimensions of the mounting console Ways of installation with mounting consoles On a wall vertically or horizontally, and under angle of 30° or 45°. On a wall with bend to the right or left under angle 0°...
8. INSTALLATION Installation of air heater PROTON GUARD Wall mounting Ceiling mounting Distance from a wall, min. 0,25 m Distance from a ceiling, min. 0,25 m Mounting height Mounting height 3-8 m 4-12 m Distance of air stream up to 28 m...
9. CONNECTION OF HEAT MEDIUM Piping unit heaters PROTON GUARD Air outtake Two-way valve with actuator Ball cock Ball cock PROTON GUARD Outlet pipeline 0,003 Inlet pipeline Drain Coarse filter Air heating units can be installed in closed heating systems with forced circulation with maximal temperature of the heat medium 105 °C and maximal pressure 1,6 MPa.
10. MAINTENANCE Maintenance It is necessary to check regularly the level of pollution of the heat exchanger surface. Dirt on its lamellas lowers heating output of the air heater as well as negatively influences fan functioning creating extra aerodynamic resistance. Clean the heat exchanger following these steps: Disconnect the air heater from power supply.
Using PROTON PRO you increase equipment lifetime protecting it from functioning under alarm mode. RS 330 Switch panel The switch is designed to control asynchronous three-speed motor and enables to choose speed of fan operation or to turn it o .
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12.1 Control elements for air heater PROTON G 710 RD Programmable thermostat Programmable chrono-thermostat with high accuracy controls set temperature in a room, enables to program operation of air heaters PROTON in the modes “day-night” and “7-day calendar”. Programmability of working cycles of the air heating system.
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12. CONTROL ELEMENTS 12.1 Control elements for air heater PROTON G 710 SRV Two-way valve with actuator A valve with actuator (power supply 230 V) allows to regulate heat medium supply in a standalone mode from a controller or thermostat.
The controller ECP 220 presents a simplified version of the control board ECP 510. It provides automated control of rotation of a fan or a group of fans of PROTON EC depending on a set temperature in a room, which is measured with help of built-in thermostat.
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12. CONTROL ELEMENTS 12.2 Control elements for air heater PROTON G 750 HUB H 10 Concentrator The hub is a box which combines air heaters with EC-motors into a group of 10 units and provide parallel regulation by one control device.
13. WIRING PROTON G 710 13.1 Wiring of single-phase three-speed AC-motor to switch panel RS 330 Single-phase three-speed RS 330 AC-motor HI ME LO L PE LO Single-phase three-speed AC-motor L N PE PE LO Provide installation of a device protecting the motor from shunt fault (B on the scheme).
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13. WIRING PROTON G 710 13.2 Wiring of single-phase three-speed AC-motor to switch panel RS 330 and thermostat RA (RT 55, RD) Single-phase three-speed RS 330 AC-motor HI ME LO L PE LO L N PE RT 55 С PE 2...
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13. WIRING PROTON G 710 13.3 Wiring of single-phase three-speed AC-motors to the switch panel RTS 10 (having reached set temperature in a room the valve SRV closes) RTS 10 Single-phase three-speed AC-motor 1 2 3 4 5 HEAT HIGH...
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13. WIRING PROTON G 710 13.4 Wiring of single-phase three-speed AC-motors to the switch panel RTS 10 (having reached set temperature in a room the fan turns o ) RTS 10 Single-phase three-speed AC-motor 1 2 3 4 5 HEAT...
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13. WIRING PROTON G 710 13.5 Wiring of single-phase three-speed AC-motors to programmable сontroller RTS 30 NTC 65 Single-phase three-speed RTS 30 AC-motor 1 2 3 4 5 6 7 8 9 PE LO Single-phase three-speed AC-motor L N PE...
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13. WIRING PROTON G 710 13.6 Wiring of single-phase three-speed AC-motors to POWER BOX with switch panel RTS 10 (connection of a few fans to one wire) Single-phase three-speed Single-phase three-speed Single-phase three-speed AC-motor AC-motor AC-motor PE LO PE LO...
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13. WIRING PROTON G 710 13.7 Wiring of single-phase three-speed AC-motors to POWER BOX with switch panel RTS 10 (connection fans to di erent wires) Single-phase three-speed Single-phase three-speed Single-phase three-speed AC-motor AC-motor AC-motor PE LO PE LO PE LO...
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13. WIRING PROTON G 710 13.8 Wiring of single-phase three-speed AC-motors to POWER BOX with programmable сontroller RTS 30 (connection of a few fans to one wire) Single-phase three-speed Single-phase three-speed Single-phase three-speed AC-motor AC-motor AC-motor PE LO PE LO...
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13. WIRING PROTON G 710 13.9 Wiring of single-phase three-speed AC-motors to POWER BOX with programmable сontroller RTS 30 (connection of fans to di erent wires) Single-phase three-speed Single-phase three-speed Single-phase three-speed AC-motor AC-motor AC-motor PE LO PE LO PE LO...
14. WIRING PROTON G 750 14.1 Wiring of electronically commutated EC-motor to switch PM 10 Electronically commutated EC-motor PM 10 Provide installation of a device protecting It is necessary to provide motor protection the motor from shunt fault (B on the from overheat, so wire the contacts TK to scheme).
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14. WIRING PROTON G 750 14.2 Wiring of electronically commutated EC-motors to programmable controller ECP 220 Electronically commutated Electronically commutated EC-motor EC-motor ECP 220 (NO) (NO) PT 1000 230 V/50 Hz Provide installation of a device protecting External thermal sensor PT 1000 must be the motor from shunt fault (B on the installed in a representative point.
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Remote controller Connection to the control board ECP 510 of a External thermal sensor NTC 65 must be few air heaters PROTON EC (depending on installed in a representative point. You should motor type). avoid places directly exposed to solar radiation, electromagnetic waves, etc.
15. REFERENCE INFORMATION 15.1 Table of pressure calculation on a wire depending on its section Material of the conductor – copper: Material of the conductor – copper Section of current Voltage, 380 V Voltage, 220 V conducting core, mm Power, kW Power, kW Current, A Current, A...
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15. REFERENCE INFORMATION 15.2 Recommended diameters of pipes depending on power of equipment’s heat output Water consumption Inside diameter Type 15 kW 0.6 m³/h 20 mm 23 kW 1.0 m³/h 25 mm 39 kW 1.6 m³/h 32 mm 61 kW 2.5 m³/h 40 mm 96 kW...
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In case of any failures in operation of equipment address the authorized support centers of the Manufacturer. For information about support centers and procedure of claim submission contact Manufacturer’s service department: PROTON GROUP LLC 03680, Ukraine, Kyiv, 3, Nesterova str. Tel.: +380 (44) 537 0930 Fax: +380 (44) 537 0903 E-mail: service@proton.kiev.ua...
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