Toro Greensmaster 04358 Operator's Manual
2-wheel drive traction unit
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Summary of Contents for Toro Greensmaster 04358
- Page 1 Form No. 3417-532 Rev A Greensmaster ® 3150 2-Wheel Drive Traction Unit Model No. 04358—Serial No. 401287377 and Up *3417-532* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.
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Page 3: Table Of Contents
Contents Drive System Maintenance ........34 Checking the Tire Pressure....... 34 Checking the Torque of the Wheel Safety ............... 4 Nuts .............. 34 General Safety ........... 4 Adjusting the Transmission for Neutral....34 Safety and Instructional Decals ......4 Adjusting the Transport Speed......35 Setup ................ -
Page 4: Safety
Safety • Do not operate the machine without all guards and other safety protective devices in place and working on the machine. This machine has been designed in accordance • Keep clear of any discharge opening. Keep with EN ISO 5395:2013 and ANSI B71.4-2017 bystanders and pets a safe distance away from and meets these standards when you add the the machine. - Page 5 decal131-2007 131-2007 1. Read the Operator’s Manual. 7. Continuous-variable setting 2. Failure/malfunction (Leak detector alarm test) 8. Fast 9. Front and rear lights 3. Off 4. Choke 10. Lights off 5. On 11. Front lights 6. Slow decal93-6686 93-6686 1. Hydraulic fluid 2.
- Page 6 decal93-8062 93-8062 1. To lock the parking brake, 3. Parking-brake lock press the brake pedal, and the parking-brake lock. decal133-2339 133-2339 2. To unlock the parking brake, press the brake Replaces Decal 133-2338 for CE Machines pedal. 1. Warning—read the 4.
- Page 7 decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. 1. Explosion hazard 6. Keep bystanders a safe distance away from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking explosive gases can cause blindness and other injuries.
- Page 8 decal105-8305 105-8305 1. Lower and engage the 4. On reels. 2. Raise and disengage the 5. Engine—start reels. 3. Engine—shut off decal115-8226 115-8226 1. Tipping hazard—read the Operator's Manual; always wear a seat belt when operating; do not remove the rollover protection system (ROPS).
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Page 9: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Activate and charge the battery. Carriage bolt (5/16 x 3/4 inch) Install the battery. Nut (5/16 inch) Bolt (1/2 x 1-3/4 inches) Bolt (1/2 x 1-1/2 inches) Install the roll bar. -
Page 10: Activating And Charging The Battery
Activating and Charging the Battery No Parts Required Procedure g032705 Use only electrolyte (1.265 specific gravity) to fill Figure 4 battery initially. 1. Electrolyte WARNING Allow approximately 20 to 30 minutes for the CALIFORNIA electrolyte to soak into the plates. Fill as Proposition 65 Warning necessary to bring the electrolyte to within about Battery posts, terminals, and related... -
Page 11: Installing The Battery
Installing the Battery Parts needed for this procedure: Carriage bolt (5/16 x 3/4 inch) Nut (5/16 inch) Procedure g032706 Figure 5 Mount the battery with the battery terminals toward the front of the machine. 3. Battery clamp 1. Negative (-) 4. -
Page 12: Installing The Roll Bar
Torque the fasteners to 91 to 115 N∙m (67 to 85 ft-lb). WARNING Installing the Roll Bar Failure to wear the seat belt while operating the vehicle can result in you being thrown from the seat and injured during a rollover Parts needed for this procedure: accident. -
Page 13: Marking The Outer Grass Baskets
the stud and locks the assemblies together (Figure g005103 Figure 10 g020794 Figure 8 1. Drive motor 2. Mounting bolts 1. Pull frame 3. Ball stud 2. Pull arm Coat the spline shaft of the motor with clean grease. Mount the baskets on the pull frames, loosen Install the motor by rotating the motor clockwise the jam nuts on the pull arms, and adjust the so that the motor flanges clear the studs, then... -
Page 14: Adding Rear Ballast And Weight Kit
Installing CE Decals EU Only Parts needed for this procedure: Warning decal (Part No. 133-2339) Production year decal Procedure g005115 If this machine will be used in the EU, affix the warning Figure 11 decal (Part No. 133-2339) over the warning decal 1. -
Page 15: Installing The Ce Guard Kit
Product Overview Installing the CE Guard Kit EU Only Parts needed for this procedure: CE Guard Kit (Model No. 04440—purchase separately) Procedure This machine complies with EN ISO 5395:2013 when you equip it with the CE Guard Kit (Model No. 04440). g213344 Figure 12 1. - Page 16 g032582 Figure 15 1. Throttle lever 4. Leak-detector test switch g032580 2. Choke lever 5. Hour meter Figure 13 3. Light-switch position 1. Traction pedal 3. Parking-brake tab 2. Brake pedal Choke Lever To start a cold engine, close the carburetor choke by pushing the choke lever forward (Figure 15) to...
- Page 17 Raise/Lower Mow Control Moving the control (Figure 17) forward during operation lowers the cutting units and starts the reels. Pull back the control to stop the reels and raise the cutting units. During operation, pull back the control momentarily and release it if you need to stop the reels;...
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Page 18: Specifications
Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. To best protect your investment and maintain optimal performance of your Toro equipment, count on Toro genuine parts. -
Page 19: Operation
Operation – Ethanol: Gasoline with up to 10% ethanol (gasohol) or 15% MTBE (methyl tertiary butyl ether) by volume is acceptable. Ethanol and Note: Determine the left and right sides of the MTBE are not the same. Gasoline with 15% machine from the normal operating position. -
Page 20: During Operation Safety
Do not operate the machine while ill, tired, or • Use accessories, attachments, and replacement under the influence of alcohol or drugs. parts approved by The Toro® Company only. • Never carry passengers on the machine and keep bystanders and pets away from the machine Rollover Protection System during operation. -
Page 21: Breaking In The Machine
Note: If oil leaks continue to appear, contact your authorized Toro distributor for Starting the Engine assistance and, if necessary, replacement parts. Note:... -
Page 22: Checking The Safety-Interlock System
Checking the correctly. Correct the problem if it is not operating properly. Safety-Interlock System Sit on the seat, move the traction pedal to the position, move the functional-control EUTRAL lever to the N position, and engage the EUTRAL CAUTION parking brake. If the safety interlock switches are Start the engine and move the functional-control disconnected or damaged the machine could... - Page 23 Inspect the green for debris, remove the flag from short of a turn as possible except during warmer the cup, and determine the best direction to mow. weather when a wider arc minimizes the turf Base the direction to mow on the previous mowing bruising.
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Page 24: After Operation Safety
Empty the grass baskets of all clippings before sharpness. Also, lubricate the brake-shaft assembly transporting to the next green. with SAE 30 oil or spray lubricant to deter corrosion and help keep the machine performing satisfactorily Note: Heavy wet clippings place an undue during the next mowing operation. -
Page 25: Maintenance
Determine the left and right sides of the machine from the normal operating position. Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. - Page 26 Maintenance Service Maintenance Procedure Interval • Replace the spark plugs. • Replace the fuel filter. (Sooner if the fuel flow is restricted) • Change the hydraulic fluid, filter, and tank breather. Every 800 hours • Check the engine speed (at idle and full throttle). •...
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Page 27: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety-interlock operation. Check the instrument operation Check the leak-detector alarm. Check the brake operation. Check the fuel level. Check the hydraulic-fluid level. -
Page 28: Pre-Maintenance Procedures
Pre-Maintenance Procedures Pre-Maintenance Safety • Before adjusting, cleaning, repairing, or leaving the machine, do the following: g005497 – Park the machine on a level surface. Figure 25 – Move the throttle switch to the low-idle position. 1. Roll pin 2. Seat-pivot rod –... -
Page 29: Lubrication
Lubrication • Lift-arm pivot (3) and pivot hinge (3) (Figure Greasing the Machine Service Interval: Every 50 hours (Immediately after every washing) Lubricate the grease fittings regularly with No. 2 lithium grease. Locate the grease fitting as follows: • Rear-roller-hub assembly or, if equipped with a g005119 3-wheel-drive kit, rear-wheel-roller clutches and Figure 29... - Page 30 • Lift cylinders (3) (Figure g017145 Figure 35 g005123 Figure 32 To grease the machine, complete the following procedure: • Traction pedal (Figure Wipe the grease fitting clean so foreign matter cannot be forced into the bearing or bushing. Pump grease into the bearing or bushing until the grease is visible.
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Page 31: Engine Maintenance
Engine Maintenance Engine Safety • Shut off the engine before checking the oil or adding oil to the crankcase. • Do not change the governor speed or overspeed the engine. Servicing the Air Cleaner Service Interval: Every 50 hours—Service the air-cleaner foam element g005126 Figure 37 (more frequently when operating... -
Page 32: Replacing The Spark Plugs
Screw the filter on by hand until the gasket contacts the filter adapter, then tighten it 3/4 to 1 turn further. Do not overtighten it. Add oil to the crankcase; refer to Servicing the Engine Oil (page 31). Dispose of the oil filter and used oil properly. Replacing the Spark Plugs Service Interval: Every 800 hours The recommended air gap is 0.76 mm (0.030 inch) -
Page 33: Fuel System Maintenance
Fuel System Electrical System Maintenance Maintenance Replacing the Fuel Filter Electrical System Safety • Disconnect the battery before repairing the Service Interval: Every 800 hours (Sooner if the fuel machine. Disconnect the negative terminal first flow is restricted) and the positive last. Connect the positive terminal An in-line filter is incorporated into the fuel line first and the negative last. -
Page 34: Locating The Fuses
Drive System Keep the top of the battery clean by washing it periodically with a brush dipped in ammonia or Maintenance bicarbonate of soda solution. Flush the top surface with water after cleaning it. Do not remove the fill caps while cleaning the battery. -
Page 35: Adjusting The Transport Speed
to adjust it if the pedal reaches full stroke before it contacts the pedal stop, or if you want to a decrease the transport speed. To obtain the maximum-transport speed, put the functional control lever in the T position and RANSPORT press down on the traction pedal. -
Page 36: Adjusting The Mowing Speed
Adjusting the Mowing Brake Maintenance Speed Adjusting the Brakes Factory setting: 6.1 km/h (3.8 mph) A brake adjustment rod is located on each side of the Loosen the jam nut on the trunnion bolt on the machine so that you can adjust the brakes equally. side of the traction pedal (Figure 45). -
Page 37: Controls System Maintenance
Adjusting the Lift Cylinders Controls System Maintenance To regulate the height of the front-cutting units when in the raised (transport) position, you can adjust the front-lift cylinders. Adjusting the Cutting Unit Lower the cutting units to the ground. Lift/Drop Loosen the jam nut on the clevis of the cutting-unit-lift cylinder that needs to be adjusted. -
Page 38: Hydraulic System Maintenance
Toro Premium All Season Hydraulic Fluid (Available in 5 applications, verticutting or used during ambient gallon pails or 55 gallon drums. See parts catalog or Toro temperatures above 29°C (85°F) should have Oil distributor for part numbers.) Cooler Kit (Part No. - Page 39 Figure 48 Every 800 hours 1. Sight window 3. Dipstick If the fluid becomes contaminated, have your Toro 2. Hydraulic tank cap distributor flush the system. Contaminated fluid looks milky or black when compared to clean fluid. Remove the dipstick and wipe it with a clean Clean the area around the filter mounting area rag, then screw the dipstick back into the tank.
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Page 40: Checking The Hydraulic Lines And Hoses
Checking the Hydraulic Lines and Hoses WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. • Ensure that all hydraulic fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to the hydraulic system. - Page 41 g228675 Figure 54 g228673 Figure 53 1. Clean rod or screwdriver 3. Warning buzzer Leak Alert! 2. Press down on switch 1. Float-down switch closed 3. Fluid level (warm) Fluid level down 118 to Release the float; the alarm should stop 177 ml (4 to 6 oz) sounding.
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Page 42: Cutting Unit Maintenance
Cutting Unit Maintenance Cutting Unit Safety A worn or damaged blade or bed-knife can break, and a piece could be thrown at you or bystanders, resulting in serious personal injury or death. • Inspect the blades and bed-knives periodically for excessive wear or damage. -
Page 43: Backlapping The Reels
Backlapping the Reels the reel speed to setting 1 or to your desired speed. • To make an adjustment to the cutting units WARNING while backlapping, turn the reels off by Contact with the reels or other moving parts moving the raise/lower mow control rearward and shut off the engine. -
Page 44: Storage
Storage If you wish to store the machine for a long period of time, the following steps should be performed prior to storage: Remove accumulations of dirt and old grass clippings. Sharpen the reels and bedknives, if necessary; refer to the Cutting Unit Operator's Manual. - Page 45 Notes:...
- Page 46 Notes:...
- Page 47 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 48 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.