Olympia MILLENNIUM H Owner's Manual
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Olympia MILLENNIUM H Owner's Manual

Ultimate ice resurfacer
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Summary of Contents for Olympia MILLENNIUM H

  • Page 1 MILLENNIUM Owner’s Manual...
  • Page 2 The Ultimate Ice Resurfacer...
  • Page 3 MILLENNIUM Welcome to the OLYMPIA Advantage The OLYMPIA MILLENNIUM – H has been designed and built to deliver trouble free performance. Like all mechanical equipment however, trouble free operation is based on complete and ongoing maintenance procedures being adhered to in order to validate your Resurfice Corp. warranty.
  • Page 4 The Ultimate Ice Resurfacer...
  • Page 5 Thank you for your recent purchase of your OLYMPIA ice resurfacing machine. The components in your OLYMPIA ice resurfacing machine are warranted against defects in material and workmanship by Resurfice Corp. for two full years from the date of delivery.
  • Page 6 The Ultimate Ice Resurfacer...
  • Page 7 MILLENNIUM Power Train Information Owner’s Name: ....................Address: ........................................................... Serial Number: ....................Frame Number: ....................Type of Engine: ....................Engine Serial Number: ..................ECM Engine Serial Number: ..................ECM Transmission Serial Number: ................Wheel Drives FL: ......... FR: ........RL: .........

  • Page 8: Table Of Contents

    Table of Contents Foreword ...................... 1 Declaration of conformity .................. 2 1 SAFETY Pictograms Used ................3 Generally Applicable Safety Instructions ..........4 Proper Use .................. 6 Improper Use ................6 Organisational Measures ..............6 Personnel Qualifications ..............7 Obligations of the User ..............9 Operator’s Workplace ..............
  • Page 9 MILLENNIUM 3 ON-SITE CONDITIONS Ground Conditions ............... 25 Room Ventilation ................. 25 Water Connections ............... 25 Water Quality ................25 Garage Temperature ..............26 Snow Dump ................26 4 DESIGN AND FUNCTION Ice Resurfacer Design and Chassis ............. 27 Snow Conveyor (Auger) ..............30 Hydraulic Components ..............
  • Page 10 6 START UP OF THE OLYMPIA MILLENNIUM H Installation of the Squeegee ............44 Blade Installation ................. 46 6.2.1 Blade Level Adjustment ..............50 Horizontal and Vertical Augers ............53 6.3.1 Horizontal Auger Adjustment ............53 6.3.2 Auger Drive Chain Adjustment ............55 6.3.3...
  • Page 11 MILLENNIUM 8 CLEANING AND MAINTENANCE Cleaning and Maintenance Safety Instructions ........81 Maintenance Checks ..............83 8.2.1 Daily ..................83 8.2.2 Every Time the Blade is changed or Weekly.......... 83 8.2.3 After 5 Hours ................84 8.2.4 After 50 Hours ................84 8.2.5 Monthly ..................
  • Page 12 The Ultimate Ice Resurfacer...

  • Page 13: Foreword

    MILLENNIUM MILLENNIUM Dear User! Before you use the OLYMPIA Millennium H Ice Resurface, please take the time to carefully read this operating manual. Pay particular attention to the safety instructions given throughout the manual and to Chapter 1, Safety. This is a prerequisite for…...

  • Page 14: Declaration Of Conformity

    Note: We reserve the right to make changes in content. Resurfice Corp. accepts no liability for any errors, omissions and or misinterpretations of the material in this documentation. Liability for indirect damages arising from the supply and use of this documentation is excluded, unless required by law.

  • Page 15: Safety

    MILLENNIUM 1 SAFETY 1.1 Pictograms Used Throughout the texts in this manual and in part, on the ice resurfacer itself, you will find, among other things, the following pictograms: Imminent danger that can result in death, serious bodily injury, or major material damage. Warning about dangerous electrical voltage.

  • Page 16: Generally Applicable Safety Instructions

    • To operate the ice resurfacer safely, you must follow the safety instructions. • The OLYMPIA Millennium H may only be operated when there are no people on the ice and no objects on the ice surface. • Sound the horn when you drive through areas in which pedestrians may be present, where your view is restricted, and when you drive onto the ice surface or leave the ice surface again.
  • Page 17 MILLENNIUM • The OLYMPIA Millennium H must be inspected at least once a day for visible signs of damage! Any changes, including changes in the operating behaviour must be reported to the responsible department or person immediately! The ice resurfacer must be switched off and secured immediately if necessary (e.g.

  • Page 18: Proper Use

    1.3 Proper Use The OLYMPIA Millennium H resurfacer has been manufactured exclusively for the resurfacing of ice surfaces. Do not use the OLYMPIA Millennium H for any other purpose. Only duly authorized and trained drivers may operate the OLYMPIA Millennium H.

  • Page 19: Personnel Qualifications

    1.6 Personnel Qualifications • Every OLYMPIA has a variety of built-in safety functions. To prevent accidents from occurring, everyone that deals with the operation and maintenance of the machine must carefully read the instruction manuals provided by Resurfice Corp. before they operate or service the OLYMPIA Millennium H.
  • Page 20 • Resurfice Corp. recommends that the user holds regular training courses, in which special emphasis must be placed on the hazards and safety measures. The service personnel must be instructed about the specific hazards in association with the maintenance and repair of the ice resurfacer.

  • Page 21: Obligations Of The User

    MILLENNIUM 1.7 Obligations of the User The User must ensure that… • The ice resurfacer is only used in the proper manner, • The ice resurfacer is only operated when it is in perfect working order, • The integrated safety devices are regularly maintained and checked for proper function, •...

  • Page 22: Operator's Workplace

    Safety Devices and Guards Operator Present Switch (OPS) There is a limit OPS switch at the driver’s seat on the OLYMPIA Millennium H that must not be bypassed. When the driver leaves the seat, the ice resurfacer is stopped after a delay of 8 seconds, so that the OLYMPIA Millennium H cannot be operated without the driver in the seat.
  • Page 23 MILLENNIUM EMERGENCY STOP In the case of an emergency remove your foot from the accelerator and shift gear into the Neutral position and then into the Park position. Turn off the water valves and lift conditioner if safe to do so, then turn off the ignition key. The Ultimate Ice Resurfacer...
  • Page 24 Caution! Do not attempt to operate the ice resurfacer until the reason for the shut down has been discovered and corrected. The removal of guards or safety devices or rendering them inoperable while the ice resurfacer is in operation is prohibited. Guards and safety devices may only be removed or put out of operation for repair or maintenance purposes.
  • Page 25 MILLENNIUM Horn Button The horn button is located in the center of the steering wheel hub and will sound when pressed down. Fig. 1.2: Horn button on the OLYMPIA The Ultimate Ice Resurfacer...

  • Page 26: Maintenance And Repair Regulations

    1.10 Maintenance and Repair Regulations In terms of this manual, maintenance work means all … • maintenance jobs that have to be done periodically on the OLYMPIA. • lubrication. • cleaning. • setup and retooling, changing of components / sub-assemblies.

  • Page 27: Fuel Safety

    OLYMPIA H and place it in the secured propane tank storage compartment at your arena. Perform a visual check of the full tank you want to install on the OLYMPIA H for any damage or distortion, check to make sure both o rings are in place inside the service valve, visually inspect the tank coupler checking for any foreign material, ie, o rings or dirt.
  • Page 28 40 degrees, as well propane is 2 ½ times heavier than air, it is considered an asphyxiate, it is a flammable gas, and colorless and odourless in it’s natural state, it has an odorant added to it. Never park the OLYMPIA H directly in the vicinity of a heat source or an open flame! The Ultimate Ice Resurfacer...
  • Page 29 OLYMPIA H. Then turn on the fill pump, when the OLYMPIA H is full the fill pump will automatically turn off. If it is nessaccary to stop the fill procedure...

  • Page 30: Waste Disposal

    ALWAYS USE EXTREME CAUTION WHEN HANDLING OR WORKING NEAR GASOLINE OR DIESEL FUEL! For more information contact your governing authority. 1.12 Waste Disposal Hazardous waste must not be disposed of with general household waste. Each local community generally has drop-off locations for the proper disposal of hazardous waste. The battery must be disposed of in the proper manner.

  • Page 31: Remaining Hazards

    NEVER leave the OLYMPIA Millennium H unattended when filling it with water, because hot water could leak out and injure someone.
  • Page 32 The driver’s seat has a timed operator presence switch that stops all movements eight seconds after the driver leaves the seat. Risk of Getting Crushed! There must not be any people in the vicinity of the OLYMPIA Millennium H when the ice shavings are being unloaded. The Ultimate Ice Resurfacer...
  • Page 33 When driving in areas with a restricted view or in narrow spaces, use horn and drive with a reduced speed. When driving off-ice, the vehicle lighting must be switched on. The OLYMPIA Millennium H must not be driven on public roads, as it is not licensed for use on public roads and highways. Risk of Getting Crushed!

  • Page 34: Technical Data

    2 TECHNICAL DATA 2.1 Brake Systems Computer Controlled Dynamic Braking System: Operating principle: ..........full disk brake on each wheel Dynamic Braking ................Hydraulic Parking brake: ................Mechanical 2.2 Hydraulic System Hydraulic fluid: ......Dexron III Oil change interval: Approx. every 3 years Oil filter: ..............Exchangeable filter, 20 Micron Oil filter change interval ...........

  • Page 35: Tires

    MILLENNIUM 2.4 Tires Tire size: Tubeless: ..............HANKOOK DYNAPRO M/T LT225/75R16 10 ply Tungsten tip studs Aluminium alloy wheels Tire pressure: .............Front: 65 psi / 448.16 bar Back 65 psi / 448.16 bar 2.5 Conditioner 2.5.1 Blades Ice shaver blade: ................inlaid steel Length: ..............

  • Page 36: Materials Used

    2.6 Materials Used Stainless Steel: ................AISI 304L-316 Aluminium: ..................5052H32 Steel: ................Hot-dip galvanized Electro zinc plating Hard-chrome plating painted Plastics: ..............Glass fibre-reinforced plastic Polyamide Polyurethane The Ultimate Ice Resurfacer...

  • Page 37: On-Site Conditions

    MILLENNIUM 3 ON-SITE CONDITIONS 3.1 Ground Conditions Level, solid floor covering, preferably with spike-friendly overlay. Maximum permitted incline: 15 % 3.2 Room Ventilation Adhere to local standards. 3.3 Water Connections • Ice making water on the left hand side of the ice resurfacer. •...

  • Page 38: Garage Temperature

    3.5 Garage Temperature Preferably above 15°C (59°F), never below 0°C (32°F) 3.6 Snow Dump Pit Threshold A threshold at the snow dump pit must adhere to local standards and not exceed 23” (58.5cm) in height. The Ultimate Ice Resurfacer...

  • Page 39: Design And Function

    MILLENNIUM 4 DESIGN AND FUNCTION 4.1 Ice Resurfacer Design and Chassis Fig. 4.1: Front view with open hood Item 1 Auxilliary Hydraulic Drive Reservoir Item 2 Wash Water Fill Item 3 Steering wheel Item 4 Driver’s seat Item 5 Mounting handles Item 6 Ice Making Water Fill Item 7...
  • Page 40 Fig. 4.2: Rear view of the OLYMPIA Millennium H Item 1 Handle for mounting the driver’s seat Item 2 Steering wheel with horn button Item 3 Top gauge panel Item 4 Manual Ice Making Water tap handle Item 5 Wash water tap...
  • Page 41 MILLENNIUM The OLYMPIA Millennium H has a Mig welded structural chassis. This applies to the chassis, the conditioner, the snow dump tank, the frame of the snow tank cover, the steel structure of the driver’s platform and all metal parts that, for technical reasons, should not be manufactured from any other material.

  • Page 42: Snow Conveyor (Auger)

    Body Panels All panels are made of glass fibre-reinforced plastic (GRP). 4.2 Snow Conveyor (Auger) The horizontal auger in the conditioner transports the snow that has been scraped off the ice by the blade to the centre of the conditioner, where it is picked up by a vertical auger and is transported into the resurfacer’s snow dump tank.

  • Page 43: Controls

    MILLENNIUM 5 CONTROLS The Ultimate Ice Resurfacer...

  • Page 44: Top Control Panel

    5.2 Top Control Panel Fig. 5.2: Top control panel Item 1 Tachomete/Hour meter Item 2 Battery Gauge The Ultimate Ice Resurfacer...
  • Page 45 MILLENNIUM Item 3 Oil Gauge Item 4 Service Engine Soon Indicator Item 5 Temperature Gauge Item 6 Low Fuel Indicator The Ultimate Ice Resurfacer...

  • Page 46: Bottom Control Panel

    5.3 Bottom Control Panel Fig. 5.3: Bottom control panel The bottom control panel has been configured that the top row of switches is on ice and in a specific order to maintain the proper sequence of engagement. From Left to right. Item 7 Conditioner Up/Down Raises and lowers the conditioner...
  • Page 47 MILLENNIUM Item 9 Board Brush Raises and lowers the board brush. To lower the board brush push the switch down. When the brush is lowered, it will automatically start to rotate. To raise the board brush lift and hold the switch in the up position until the board brush is fully raised.
  • Page 48 Item 12 Snow Bin Up/Down Before opening the snow dump tank make sure there is sufficient clearance as the snow dump tank will move forward and up. To open the snow dump push and hold the switch up until the snow dump tank is fully open.
  • Page 49 MILLENNIUM Item 14 Lights This button turns the headlights and tail lights on and off. Push the bottom of the switch to turn on, push the top of the switch to turn off. Item 15 Elevator Reverse To turn the Elevator in reverse, push and hold the elevator reverse switch down.
  • Page 50 Always move the gearshift lever to the Park position before you leave the driver’s platform. Prior to starting the OLYMPIA make sure the gear shift lever is in the park position. Make sure the ice resurfacer comes to a complete stop before changing gears.

  • Page 51: Accelerator Foot Pedal And Parking Brake

    Applying pressure on the accelerator foot pedal instantly engages the hydrostatic Dynamic Drive system. The more you press down on the pedal the faster the OLYMPIA Millennium H will DO NOT press down on the accelerator pedal when starting the engine.

  • Page 52: Emergency Hand Pump Operation

    5.5 Emergency Hand Pump Operation The OLYMPIA H is equipped with two hand pumps and a hand pump switch mounted under the drivers seat. The hand pump on the left enables the raising of the conditioner and snow dump in the case that the engine will not start.
  • Page 53 At this point you will be able to push or pull the OLYMPIA H to the service area. Once the OLYMPIA H is in a place where it can be serviced place the gear selector back into the P(park) position the reengage the spring brakes.

  • Page 54: Controls For The Water

    5.6 Controls for the Water There must always be enough wash water available to be vacuumed up. The pump must not be allowed to run dry, because the impeller and shaft seal assembly is water-lubricated. 5.6.1 Wash Water The wash water is sprayed directly out of the water tank onto the ice by a spray pipe on the back inside wall of the conditioner.

  • Page 55: Blade Level Adjustment

    MILLENNIUM Manual Ice Making Water Flow The manual flood water function is controlled by the operator turning the hand lever to the right of the operator’s seat either right or left to either decrease or increase the flow of flood water.

  • Page 56: Start Up Of The Olympia Millennium H

    6 START UP OF THE OLYMPIA MILLENNIUM H 6.1 Installation of the Squeegee Mount the squeegee on the inside of the conditioner with the bolts and nuts provided. . If not already trimmed, carefully trim the ends of the squeegee so that it fits tightly against...
  • Page 57 MILLENNIUM Squeege Clamp Squeege Conditioner Fig. 6.1: Installation of the squeegee Item 1 Conditioner Item 2 Squeegee Item 3 Squeegee clamp bar 6.2 Installation and Removal of the Blade Always wear approved safety gloves when handling the blade. For operator safety and to protect the edge of the blade, always use the magnetic blade protector when handling the blade, as it is extremely sharp.

  • Page 58: Blade Installation

    6.2 Blade Installation Insert safety blocks under the conditioner before attempting to work under it. Place the blade on small wood blocks(4) at the rear of the conditioner, remove it from the wood sheath and install the magnetic protector supplied with the tool kit. Using the blade hook, lift and slide the blade underneath the conditioner and lift against the bladeholder until the attachment holes line up.
  • Page 59 MILLENNIUM Install the blade bolts and finger tighten remembering to utilize the row of holes closest to the cutting edge. The second row of holes should be used when the blade has been ground down to 4 inch (approx. 10.16 cm) overall width. Remove the blade hooks and insert the remaining two blade bolts and tighten.
  • Page 60 There are two ways of properly tightening the blade bolts: Blade Bolt Sequence “A” Sequence A – starting at one end of the blade, tighten the bolts consecutively across the blade to the opposite end. Remove the blade hooks and insert the remaining two blade bolts and tighten. Blade Bolt Sequence “B”...
  • Page 61 MILLENNIUM Wrong Sequence Please note: Tightening the bolts in any other order, such as from the end to the middle or at random will result in a warped blade and uneven ice. The blade holder is feathered by 1/16“ (approx 1,6 mm) over the last 6” to 7" (15.2 to 17.78 cm) at each end.

  • Page 62: Blade Level Adjustment

    6.2.1 Blade Level Adjustment The next step is to adjust the angle of the blade. The blade adjustment hand wheel, located on the tower to the right of the operator, raises and lowers the blade. The adjustment hand wheel is turned until the indicator arm completely fills the sight hole on the right side of the conditioner as shown below.
  • Page 63 MILLENNIUM Then turn the nuts to raise or lower the blade into the proper position, which is exactly level with the bottom of the runner. Once the blade is at the proper level tighten the nuts on the blade level adjusters. Safety Note: Be careful when doing the coin check.
  • Page 64 The sharp tip of the blade should be flush with the runners on both sides. If the blade is flush the coin will slide smoothly over the blade edge. Blade/ Coin check Fig. 6.4: Place a coin underneath Item 1 Blade Item 2 Coin...

  • Page 65: Horizontal And Vertical Augers

    MILLENNIUM Test drive the OLYMPIA H doing a dry cut. If the blade is properly set up you will see a feathered edge on the ice surface on both sides of the conditioner. If the feathered edge on both sides of the conditioner is not an equal distance from the runners on both sides, stop, dismount, and adjust the driver’s side , up or down, until the feathered edge is equal distance...
  • Page 66 Auger Height Adjustment The horizontal auger is adjusted by loosening the four outer bolts on the bearing adjustment plate on each end of the auger and the four bolts for the auger motor mount. This can be checked by running a piece of string between the runners and observing the distance between the string and the auger.

  • Page 67: Auger Drive Chain Adjustment

    MILLENNIUM 6.3.2 Auger Drive Chain Adjustment The horizontal auger drive chain should be kept at a reasonable tension at all times. If too loose, the sprockets and chain will wear out prematurely. If too tight, the sprockets, chain and auger bearings will also wear out prematurely. To adjust the chain tension, loosen the motor mount plate bolts and adjust the motor mount until you get the proper tension.

  • Page 68: Down Pressure Check

    For proper traction and control the rear tires of the OLYMPIA Millennium H should be in full contact with the ice surface, the entire width and 5” (12.7cm) of the circumference of the tire should be flat on the ice.

  • Page 69: Down Pressure Adjustment

    MILLENNIUM 6.3.4 Down Pressure Adjustment To adjust the down pressure, stop the OLYMPIA, place it in park and lower the conditioner until it is almost touching the ice surface. Properly dismount and turn the down pressure stop bolts in (clockwise) 5 full turns.

  • Page 70: Top Link Adjustment

    To test the top linkage, first loosen the lock nuts on both top links. Now loosen both top links by turning them counter clockwise until there is no tension. Remount the OLYMPIA Millennium H and drive forward six feet (2 meters), stop, turn off the OLYMPIA Millennium H and dismount.
  • Page 71 MILLENNIUM Proper Top Link Adjustment Top Link too short Top Link too long The Ultimate Ice Resurfacer...

  • Page 72: Spreader Cloth Installation

    Attach towel lift chains between the towel bar and towel lift arm. 6.5 Water Filling Procedure Always fill the ice making water tank with hot water, always fill the wash water tank with cold water. Never leave the OLYMPIA Millennium H unattended during the water filling procedure. The Ultimate Ice Resurfacer...

  • Page 73: Ice Making Water Filling Procedure

    To fill the ice making water tank, insert the hot water hose into the fill pipe on the left side of the OLYMPIA Millennium H and turn on the hot water. Warning! NEVER leave the resurfacer unattended during the hot water filling procedure.

  • Page 74: Wash Water Filling Procedure

    6.5.2 Wash Water Filling Procedure Always fill the wash water tank with cold water only. Insert the cold water hose into the filling inlet (Item 1) on the right side of the ice resurfacer. Turn on the cold water and fill until the gauge reaches the fill mark on the gauge on the right side of the resurfacer.

  • Page 75: Safety Circle Check

    OLYMPIA room. Automatic lights should never be installed in the OLYMPIA room. Check your log book for any remarks made by the last shift as to condition of the OLYMPIA Place keys for the OLYMPIA in your pocket for the duration of the circle check. The OLYMPIA should be stored over night with the snow bin in the up position with the snow bin safety supports engaged and all water tanks drained.
  • Page 76 Inspect the steering linkage. Properly secure the left hand side snow bin support in the upright position. Moving around the front of the OLYMPIA check inside the bin before walking in front for anything in the snow tank. Inspect under the OLYMPIA for any leaks or debris that may be there.
  • Page 77 Remove and inspect the wash water basket and make sure it is free of dirt and debris . Moving to back of the OLYMPIA, unstrap and inspect the LPG tanks for fuel. Always make sure you have one full tank on board.
  • Page 78 Removing the key from your pocket place it in the ignition Using the 3 points of contact, safely mount the OLYMPIA. Never use the arm rest as a grab handle! Start the OLYMPIA and make sure the OIL PRESSURE gauge is operating and you have oil pressure.
  • Page 79 Lower the snow bin Cycle the snow breaker using the snow breaker bypass button to ensure proper operation. Operate the LPG cross over and run the OLYMPIA off each tank for a few minutes to ensure proper operation. When operating the LPG crossover make sure to turn it slowly as to not trip the excess flow valve.

  • Page 80: Working With The Olympia Millennium H

    7.1.2 To move the ice resurfacer To move the OLYMPIA Millennium H first adjust the engine rpm knob on the top right corner of the dash until the rpm gauge reads between 1500 to 1700 rpm. To move the OLYMPIA Millennium H push the gear selector into the (F)forward position or (R) reverse position and depress the accelerator pedal.

  • Page 81: Brakes

    MILLENNIUM 7.1.3 Brakes To stop the OLYMPIA Millennium H take your foot off the accelerator. The hydrostatic drive system will stop the wheels from turning. Always apply the park brake, set the gear lever to park position and turn the ignition switch to the off position before dismounting the OLYMPIA Millennium H.

  • Page 82: Starting And Driving

    7.2 Starting and Driving The OLYMPIA H, has many built in safe guards to keep it safe. Therefore there is a proper sequence to start the OLYMPIA that must be adhered to. After mounting the drivers platform using the three point contact procedure. Insert the key into the ignition switch, make sure the gear selector is in the park position, turn the key to the start position and hold until the engine starts.
  • Page 83 Elevator Forward switch the engine will automatically slow to a maximum of 1800 RPM. The OLYMPIA H is programmed this way to enable it to operate at maximum efficiency both in fuel consumption and hydraulic function, as well as a safe operational speed.

  • Page 84: Ice Resurfacing

    Only lower the conditioner while the OLYMPIA Millennium H is moving forward, otherwise it could sustain damage. When operating the OLYMPIA Millennium H, make sure there is no one on the ice. Operation and start-up must only take place from the driver’s seat! Before driving onto the ice surface make sure pedestrian doors in the dasher boards are closed.

  • Page 85: Water Application

    MILLENNIUM 7.3.2 Water Application To turn on the wash water, first open the wash water valve located to the right of the operator all the way to the right. Drive the distance from blue line to blue line or from the Blue line to the goal line.
  • Page 86 Turn on the ice making water by opening the ice making water valve located at the right of the operator. Adjust the ice making water valve to match the speed you are driving the OLYMPIA Millennium H. Usually half open for the first lap and then increased to full open once you have moved away from the boards.

  • Page 87: Resurfacing Procedure

    MILLENNIUM 7.4 Resurfacing Procedure Once you have taken on sufficient water (10 % more than needed to do a single resurfacing), before driving onto the ice surface, turn on the tire wash to rinse the tires of any debris. With the tire wash water turned off, carefully drive onto the ice surface and carry out the normal ice making procedure as follows: •...
  • Page 88 2. Retract board brush by pushing and holding the board brush switch until it is fully retracted to the side of the OLYMPIA. 3. Proceed along the path. 4. Proceed along the path. 5. Turn off wash water by simultaneously pushing the wash water switch to the off position and immediately turn off the wash water valve.
  • Page 89 ¾ of a lap prior to completion of the resurfacing, turn off the wash water. Just prior to finishing the resurfacing, turn off the ice making water. Bring the OLYMPIA Millennium H to a complete stop while the rear wheels are still on the ice surface.

  • Page 90: Cleaning The Ice Resurfacer After An Ice Resurfacing Operation

    7.4.1 Cleaning the Ice Resurfacer after an ice resurfacing The conditioner should be rinsed out after each use. Do not hose down the whole ice resurfacer unnecessarily. The control panels and the driver’s platform may only be cleaned with a damp cloth, never with a direct jet of water.

  • Page 91: Emergency Hand Pump Operation

    MILLENNIUM 7.5 Emergency Hand Pump Operation The OLYMPIA H is equipped with two hand pumps and a hand pump switch mounted under the drivers seat. The hand pump on the left enables the raising of the conditioner and snow dump in the case that the engine will not start.
  • Page 92 At this point you will be able to push or pull the OLYMPIA H to the service area. Once the OLYMPIA H is in a place where it can be serviced place the gear selector back into the P(park) position the reengage the spring brakes.

  • Page 93: Cleaning And Maintenance

    8 CLEANING AND MAINTENANCE 8.1 Cleaning and Maintenance Safety Instructions To perform the maintenance program, park the OLYMPIA Millennium H in an area that the snow dump can safely be fully raised with the conditioner in the fully UP position and shift the gear lever to the park position (P).
  • Page 94 Only after the OLYMPIA Millennium H has been secured in the described manner may any isolating guards be removed (if necessary). Only duly authorized personnel are permitted to be in the vicinity of the machine when maintenance and repair work is being performed.

  • Page 95: Maintenance Checks

    MILLENNIUM 8.2 Maintenance Checks Failure to carry out the basic maintenance checks can lead to damage and downtime as well as possible personal injury. 8.2.1 Daily • Carry out circle check as described in section 6.6. • Check that safety guards are in place. •...

  • Page 96: After 5 Hours

    Never spray an open jet of water into the ice resurfacer, as electrical components will be damaged. 8.2.3 After 5 Hours • Check and torque the lug nuts to 140 (Nm) 100 ft·lb. 8.2.4 After 50 Hours • Check all drive belts (vee-belts) and re- tension them, if necessary (Refer to Chapter 9.1). •...

  • Page 97: Monthly

    MILLENNIUM 8.2.5 Monthly or Every 100 hours • Change engine oil and filter. • Inspect the hydraulic system for any sign of leaks. • Check the belt tension at all drive belts. • Check the tire pressure 65 psi (4.9 bar). •...

  • Page 98: Annually Or Before Storage

    Change the hydraulic filters • Clean the ice resurfacer: Wash the OLYMPIA Millennium H with luke- warm water and a mild soap. Make sure that you rinse off the soap with cold water before it dries and causes streaking on the surface of the OLYMPIA Millennium H.

  • Page 99: Lubrication To Be Done Whenever Necessary

    MILLENNIUM 8.2.7 Lubrication to be Done Weekly and Before Long Term Storage The lube points are shown on the separate lubrication chart in the appendix The Ultimate Ice Resurfacer...
  • Page 100 The Ultimate Ice Resurfacer...
  • Page 101 MILLENNIUM The Ultimate Ice Resurfacer...

  • Page 102: Every 3 Years

    Change the wheel drive gear box oil (Dexron III) • Change the hydraulic oil and filter To put the OLYMPIA Millennium H back into operation at the beginning of the season, perform the weekly maintenance procedure The Ultimate Ice Resurfacer...

  • Page 103: Self- Help And Troubleshooting

    MILLENNIUM 9 SELF- HELP AND TROUBLESHOOTING 9.1 Squeegee Replacement If the squeegee needs to be replaced, it should be mounted on the inside of the conditioner with hex head bolts (3/8” x 1-1/4”) and locknuts. Install the squeegee such that the ends fit tightly against the sides of the conditioner.

  • Page 104: Hydraulic Oil Integrity Is Critical

    9.4 Hydraulic oil integrity is Critical The new OLYMPIA Millennium H is a genuine hydrostatic drive machine relying on hydraulic fluid as the key element in power transfer rather than conventional mechanical means with a transmission & differential. Consequently the performance and longevity of the system relies on the integrity of the fluid.

  • Page 105: Periodic Checks

    Periodically check operation of the park brake release circuit with the hand pump to open the free-wheel valves in the traction manifold and disengage the park brake. 9.8 Troubleshooting If the OLYMPIA Millennium H does not move in either direction with engine running and the accelerator is depressed. Check fluid level Determine the presence of charge pressure of 20-25 bar at G port on drive manifold.
  • Page 106 If the OLYMPIA Millennium H is not driving straight The OLYMPIA Millennium H utilizes a single pump that divides flow evenly between left side and right side during straight line driving and self-adjusts when cornering. A problem with any one of the motors would likely result in a tendency to drift offline with a simultaneous rise in operating temperature at the suspect motor and the oil reservoir.

  • Page 107: Appendix

    MILLENNIUM 10 APPENDIX Hydraulic Schematics 1.0 Drive Systems 2.0 Auxilary System 2.1 Auxilary System Millennium HD Documentation provided by the company DMC (Controllers) Documentation provided by the company Victron Documentation provided by the company Siemens Documentation provided by the company Safe T Alert Documentation provided by the company DMC (Converter) Electric Drawings Grease Plan...
  • Page 108 The Ultimate Ice Resurfacer...
  • Page 109 MILLENNIUM MILLENNIUM The Ultimate Ice Resurfacer...
  • Page 110 OLYMPIA room. Automatic lights should never be installed in the OLYMPIA room. Check your log book for any remarks made by the last shift as to condition of the OLYMPIA Place keys for the OLYMPIA in your pocket for the duration of the circle check. The OLYMPIA should be stored over night with the snow bin in the up position with the snow bin safety supports engaged and all water tanks drained.
  • Page 111 Remove and inspect the wash water basket and make sure it is free of dirt and debris . □ Moving to back of the OLYMPIA, unstrap and inspect the LPG tanks for fuel. □ Always make sure you have one full tank on board.
  • Page 112 Using the 3 points of contact, safely mount the OLYMPIA. Never use the arm rest as a grab handle! □ Start the OLYMPIA and make sure the OIL PRESSURE gauge is operating and you have oil pressure. If you do not, shut off the OLYMPIA immediately.
  • Page 113 Lower the snow bin Cycle the snow breaker using the snow breaker bypass button to ensure proper operation. □ Operate the LPG cross over and run the OLYMPIA off each tank for a few minutes to ensure proper operation. □...

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