Blitz GHUSE Series Operating Instructions And Spare Parts List
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Blitz GHUSE Series Operating Instructions And Spare Parts List

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Operating Instructions and Spare Parts
List for Suspended Pit Jacks
Original Operating Instructions in German
Series:
GHUSE / GHUSLE
Series:
GWS 2 / GWUS 2
Series:
GWSK 2 / GWSKT / GWSKTA
Series:
GH / GHL – GHS / GHSL
GHUS / GHUSL / GHUST
GHSP / GHLP
GHUSP / GHUSLP / GHUSTP
Series:
GHUSKTP
Series:
Blitz S 15 Vario
Type
Serial number
Date
Rev. 0 126867 06/2018

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Summary of Contents for Blitz GHUSE Series

  • Page 1 Date Series: GWSK 2 / GWSKT / GWSKTA Series: GH / GHL – GHS / GHSL GHUS / GHUSL / GHUST GHSP / GHLP GHUSP / GHUSLP / GHUSTP Series: GHUSKTP Series: Blitz S 15 Vario Rev. 0 126867 06/2018...
  • Page 2 Operating Instructions for Suspended Jacks Concerning these operating instructions These operating instructions apply to several series with three different construction methods: Hydraulic (-pneumatic) construction Pneumatic construction Electrohydraulic construction • Pictures or text sections marked with the symbols shown above only apply to the jacks of the respective construction. •...
  • Page 3 Operating Instructions for Suspended Jacks [10] [10] Series: Series: GWS 2  GWUS 2 GWSK 2  GWSKT  GWSKTA [10] [10] [5] [6] Series: Series: GH/GHL  GHS/GHSL  GHUSKTP GHUS/GHUSL/GHUST  GHSP/GHLP  GHUSP/GHUSLP/GHUSTP...
  • Page 4 Operating Instructions for Suspended Jacks [10] Series: Blitz S 15 Vario...

  • Page 5: Table Of Contents

    Operating Instructions for Suspended Jacks Table of Contents Basic Safety Instructions ......................6 1.1 Intended Use ..............................6 1.2 Basic Measures ............................6 1.3 Safety-relevant Components ........................6 1.4 Explanation of Notes ........................... 6 Storage ............................6 Technical Data ........................... 7 Transport, Installation and Assembly .................

  • Page 6: Basic Safety Instructions

    Operating Instructions for Suspended Jacks 1 Basic Safety Instructions 1.1 Intended Use The jack is intended exclusively for partially lifting vehicles and for transporting vehicle parts (engine, transmission). Any other use there of shall be considered as not intended use. ...

  • Page 7: Technical Data

    Operating Instructions for Suspended Jacks 3 Technical Data GH/GHL, GHS/GHSL, Blitz S GHUS/GHUSL/GHUST, GHSP/GHLP, GHUSP/GHUSLP/SHUSTP VarioFit GHUSE/GHUSLE Load capacity Operating pressure pneumatically bar 10 Operating pressure hydraulically bar 80 Oil capacity container 1 Oil capacity container 2 Lifting height (L models)

  • Page 8: Transport, Installation And Assembly

    Operating Instructions for Suspended Jacks 4 Transport, Installation and Assembly DANGER Risk of death and severe injury from improper transport  Always transport the lift table with suitable hoisting and transport devices (e.g. forklift or crane).  Never stay under suspended loads. Safety notes ...

  • Page 9: Install And Assemble Jack

    Operating Instructions for Suspended Jacks 4.2 Install and assemble Jack WARNING Risk of injury and material damage by crashing jacks  Install jack only on level and solid ground, which has the necessary load-bearing capacity.  Use jack only on load-bearing and parallel rails. Safety notes ...
  • Page 10 Operating Instructions for Suspended Jacks Special castors Undercarriages with telescopic carriers  Insert undercarriage in rails and set track width.  Remove threaded pins A and drill hole B to 8 mm.  Install threaded pins A with thread outwards and tighten. ...
  • Page 11 Operating Instructions for Suspended Jacks Transversely adjustable undercarriage Transverse and height-adjustable undercarriage  Insert undercarriage in rails and set track  Screw side plates to desired height on the width. undercarriage.  Check the secure support of the castors  Tighten all screws B with a torque wrench to (standard castors min.

  • Page 12: Compressed Air Supply

    Operating Instructions for Suspended Jacks 4.3 Compressed Air Supply The compressed air supply must be provided via a maintenance unit consisting of water separator and pressure reducer. Attach the maintenance unit directly to the jack. • Supply pressure: max. 10 bar 4.4 Electrical Connection WARNING Risk of injury and material damage due to electric shock...

  • Page 13: Supporting Bridges And Trestles

    Operating Instructions for Suspended Jacks Transmission plate Remove, install and transport vehicle parts safely. For poorly accessible load application points on the vehicle use special support plates and an extension, if necessary. For more information on all load handling devices, contact the manufacturer. 6.2 Supporting Bridges and Trestles Safety notes ...

  • Page 14: Hazard Statements

    Operating Instructions for Suspended Jacks 6.3 Hazard Statements CAUTION Observe the operating instructions. DANGER Operate the lift only when there is no risk for persons. Always observe lifting and lowering movements. Use the lift only in a safety-technologically correct condition. DANGER The safe vehicle support should always be checked after briefly lifting it.

  • Page 15: Lift, Lower And Transport Loads

    Operating Instructions for Suspended Jacks 6.4 Lift, lower and transport Loads DANGER Risk of death and severe injury due to lifted vehicles  Always secure lifted vehicles with supporting bridges/A-frames.  Always use suitable load handling devices.  Apply load handling devices only to horizontal, level and load-bearing load application points specified by the vehicle manufacturer.

  • Page 16: Maintenance And Repair

    Operating Instructions for Suspended Jacks 7 Maintenance and Repair WARNING Risk of injury and material damage  Perform maintenance and repair of the lift always without a load. Safety notes  Maintenance and repair work on the jack may be performed only by specialists. ...

  • Page 17: Top Up Anti-Rust Oil

    Operating Instructions for Suspended Jacks 7.4 Top up Anti-Rust Oil  Refill anti-rust oil ( 7.7) by using an oil pump A and grease nipple. 7.5 Check the Hydraulic Oil Level Hydraulic oil level load stroke  Retract piston rod [10] completely. ...

  • Page 18: Changing The Hydraulic Oil

    Operating Instructions for Suspended Jacks 7.7 Changing the Hydraulic Oil An oil change requires: • Collection receptacle for the hydraulic oil • Hydraulic oil, class HLP, viscosity ISO-VG 22 (HLP 22). • Information concerning the oil quantity. ( 3) • New sealing rings. ( 11) Hydraulic oil load stroke ...

  • Page 19: Clean Or Replace The Pneumatic Control Valve

    Operating Instructions for Suspended Jacks 7.11 Clean or replace the Pneumatic Control Valve  Disconnect jack from compressed air supply.  Release spring washers A, pull out axle B and remove operating elements C.  Remove screws D and remove cover E as well as control valve F towards the front. ...

  • Page 20: Troubleshooting

    Operating Instructions for Suspended Jacks 8 Troubleshooting The following lists possible problems that may occur. If an undefined malfunction occurs, contact customer service. Problem Cause Troubleshooting Piston rod [10] gives in under • Cylinder tube corroded,  Request customer service. load.

  • Page 21: Ec - Declaration Of Conformity

    Operating Instructions for Suspended Jacks 10 EC - Declaration of Conformity We hereby declare that the equipment designated below, due to its design and construction, as well as the version put on the market by us, conforms to the basic safety and health requirements of the EC Machinery Directive 2006/42/EC.

  • Page 22: Spare Parts Lists

    Operating Instructions for Suspended Jacks 11 Spare Parts Lists Adhesive labels 124158 124187 124159 124160 124162 124161 124163 3209922 3220922 3221922 124165 124167 860930 3240923 3320923 118790 126690 118255 708649 786657...
  • Page 23 Hexagon bolt 700222 = Schmierstelle 16 Fitting screw 125247 Grease nipple 706351 = Ölablaßschraube Sheave 33253311 Retaining ring 704028 E18041107 Ersatzteilliste Blitz S 15 Vario BlitzRotary GmbH shirth Blatt 1 Hüfinger Straße 55 11/04/18 von 6 78199 Bräunlingen Stand 04/2018...
  • Page 24 Sheet metal cover welded 124680 Hexagon bolt ISO 4014-M8x40 700412 Sealing ring Cu R 1/8" 706801 Cylinder screw ISO 4762-M10x10 7008340 124661 Hubeinheit komplett Blitz S 15 Vario BlitzRotary GmbH Schmid Blatt 2 Hüfinger Straße 55 22/06/17 von 5 78199 Bräunlingen...
  • Page 25 Special Rollers Chassis l EDV 45 70 35 114016 45 70 40 112706 45 75 35 113638 45 75 40 112583 (Standard) 45 85 40 123360 E18041609 Overview Special Rollers Chassis BlitzRotary GmbH Schmid Blatt 1 Hüfinger Straße 55 16/04/18 78199 Bräunlingen von 1 Stand 04/2018...
  • Page 26 379,380 Order-No. Order-No. Order-No. Pos. Stk. Description (en) 14 t 20 , 30 t Hydraulic pump 314,315 Control 42 (40) Lifting unit Undercarriage Cylinder screw 7008340 7008340 7008340 O-ring 706801 706801 706801 Release lever 240 mm 3602030 3602030 3602030 Release lever 400 mm 3623030 3623030 3623030...
  • Page 27 Order-No. Order-No. Order-No. Pos. Stk. Description (en) 15 t 16, 20, 30 t O-ring 707614 707614 707614 Lowering brake valve 751702 751702 751702 Sieve insert cpl. 3142015 3142015 3142015 Cyl. screw DIN 912 7008340 7008340 7008340 Sealing ring Cu 706801 706801 706801 Lifting unit welded 600 mm (GH)
  • Page 28 Order-No. Order-No. Order-No. Pos. Stk. Description (en) 15/6 15/15 20/15 Lifting unit cpl. 3642003 3643003 3644003 O-ring 707614 707614 707614 Lowering brake valve 751702 751702 751702 Sieve insert cpl. 3142015 3142015 3142015 Cyl. screw DIN912 7008340 7008340 7008340 Sealing ring Cu 706801 706801 706801...
  • Page 29 Order-No. Pos. Stk. Description (en) Valve body 3294201 Valve tappet 32942021 O-ring 7 x 2 707604 O-ring 7 x 2.5 7076891 O-ring 12 x 2 707609 O-ring 15 x 2 707684 Spring cone No. 199 3616214 Sealing cap 3294215 Ring 3294220 O-ring 20 x 2 707615...
  • Page 30 Order-No. Pos. Stk. Description (en) Valve body 3200201 Valve tappet 32942021 O-ring 7 x 2 707604 O-ring 7 x 2.5 7076891 O-ring 12 x 2 707609 O-ring 15 x 2 707684 Conical spring No. 199 3616214 Sealing cap 3294215 Ring 3294220 O-ring 20 x 2 707615...
  • Page 31 Order-No. Pos. Stk. Description (en) Pump body cpl. 3173100 Pump cylinder 31721106 Pump tappet cpl. 3172111 Double wiper 707961 Steel ball 10 mm 707312 Sealing ring Cu 706814 Compression spring No. 39 3173120 Locking screw 3173121 Compression spring No. 130 8505004 O-ring 707716...
  • Page 32 Order-No. Pos. Stk. Description (en) Pump body cpl. 3173100 Pump cylinder 31721106 Pump tappet cpl. 3172111 Double wiper 707961 Steel ball 10 mm 707312 Sealing ring Cu 706814 Compression spring No. 39 3173120 Locking screw 3173121 Compression spring No. 130 8505004 O-ring 707716...
  • Page 33 Order-No. Pos. Stk. Description (en) Pump body cpl. 3173100 Pump cylinder 31721106 Pump tappet cpl. 3172111 Pump tappet cpl. 3172202 Pump cylinder 31721105 Double wiper 707961 Double wiper 707962 Steel ball 10 mm 707312 Sealing ring Cu 706814 Compression spring No. 39 3173120 Locking screw 3173121...
  • Page 34 Order-No. Order-No. Order-No. Pos. Stk. Description (en) 10 t 15 t 16 / 20 / 30 t Lifting unit cpl. E18041008 E18041008 E18041008 Valve body 3162001 3162001 3162001 Lever rod cpl. 31690300 31690300 31690300 Electric cable cpl. 108085 108085 108085 Cover plate 3169232 3169232...
  • Page 35 Order-No. Pos. Stk. Description (en) Valve body 31621001 Locking screw 705527 Sealing ring Cu 706814 O-ring 707756 Piston cpl. 3169105 Compression spring No. 194 3180106 Pressure limiting valve 751796 Pump cylinder 31721106 Pump tappet 3179112 Non-return valve 751790 Double wiper 707961 Steel ball 10 mm 707312...
  • Page 36 Order-No. Pos. Stk. Description (en) Control cpl. 3252002 O-ring 707609 Hexagon bolt 700621 Lifting unit cpl. welded 3254300 O-ring 707645 Piston 3254310 3254312 Piston rod 3201117 Spacer tube O-ring 707622 Retaining ring 704028 Piston seal 707853 Flange 3254320 Rod seal 707837 Wiper ring profile A1 707908...
  • Page 37 Order-No. Pos. Stk. Description (en) Lifting unit cpl. welded 3254003 Undercarriage adjustable 3217004 Selector shaft cpl. 3252220 Lever red 118280 Cylinder screw 3320529 Flanged roller 114404 Retaining ring 704016 Support plate X 3245910 Safety angle 3209971 Hexagon bolt 700211 Spring washer 703514 E18051515 Grubenheber GWUS 2...
  • Page 38 Order-No. vvvvvv Pos. Stk. Description (en) Valve body 3252201 Sealing cap 3252215 Seal f.valve seat 707104 Stop disk 3252204 Conical spring No. 128 3252214 Compression spring No. 142 3161108 Valve tappet cpl. 3252219 Retaining ring DIN 471 704009 Venting 3252210 Valve disk rubber 708100 Filter...
  • Page 39 Order-No. Pos. Stk. Description (en) Valve body 3220201 Tappet 3220205 O-ring 8 x 2 707606 Tappet 3220206 O-ring 3 x 1.5 707600 Push button 3220208 Compression spring No. 182 3220209 O-ring 15 x 2 707684 Conical spring No. 74 3220214 Sealing cap 3220215 Lock washer...
  • Page 40 Order-No. Order-No. Pos. Stk. Description (en) GWSKT GWSKTA 3/2,5 4/3,5 2/1,5 3/2,5 Control cpl. 3220002 3220002 3220002 3220002 Lifting unit cpl. welded 32200031 32210031 34800031 34810031 Undercarriage cpl. 3220004 3221004 3480004 3481004 Sheave 3220407 3220407 3220407 3220407 Retaining ring 704016 704016 704016 704016...
  • Page 41 Order-No. Pos. Stk. Description (en) Lifting unit welded 3220300 Tappet with piston 32203200 Piston seal 119152 Flange 3220326 Wiper ring 707918 Spring washer 703515 Hexagon bolt 700222 Piston stage 2 3480341 Piston seal 119151 Tappet 2nd stage 3220340 Flange ring 3220345 Wiper ring 707910...
  • Page 42 Order-No. Order-No. Pos. Stk. Description (en) 3/2,5 Lifting unit welded 3480300 3481300 Tappet w. piston 1st stage 34803200 34813200 Piston seal 119152 119152 Flange 3220326 3220326 Wiper ring 707918 707918 Spring washer 703515 703515 Hexagon bolt 700222 700222 Piston 2nd stage 3480341 3480341 Piston seal...
  • Page 44 BlitzRotary GmbH Telefon +49.771.9233.0 Hüfinger Straße 55 Telefax +49.771.9233.99 78199 Bräunlingen www.blitz.rotarylift.com Deutschland www.rotarylift.com...

This manual is also suitable for:

Ghusle seriesGws 2 seriesGwus 2 seriesGwsk 2 seriesGwskt seriesGwskta series ... Show all

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