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HandI Move 2540 Repair Manual

Portable motor
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PORTABLE MOTOR 2540 / 2545
REPAIR
Version 1.0 - 02/05/2006
© 2006 Handi-Move / S
H
®
URE
ANDS
All rights reserved

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Summary of Contents for HandI Move 2540

  • Page 1 PORTABLE MOTOR 2540 / 2545 REPAIR Version 1.0 - 02/05/2006 © 2006 Handi-Move / S ® ANDS All rights reserved...

  • Page 2: Table Of Contents

    2540 / 2545 • REPAIR Table of contents Trouble shooting ............................3 1.1. Testing the portable motor .........................3 1.1.1. Check the condition of the emergency switch ...............3 1.1.2. Testing the operational functionality of the portable motor ..........3 1.2. Checking the batteries ........................3 1.3.

  • Page 3: Trouble Shooting

    2540 / 2545 • REPAIR 1. Trouble shooting SYMPTOM : • The hand control of the device does not work. Change the hand control » see step 4.1. • The up/down switch of the device does not work. Change the up/down switch »...

  • Page 4: Checking The Batteries

    2540 / 2545 • REPAIR 1.2. Checking the batteries • Remove the top cover. » see step 4.2. • Remove the red and black wires from the batteries and measure the voltage across the contacts of the three batteries in series.

  • Page 5: Testing The Pcb

    2540 / 2545 • REPAIR 1.4. Testing the PCB • Check that the fuse on the PCB is not burnt out. You can also mea- sure the fuse with a multimeter to determine the resistance of the fuse. •• If the fuse is serviceable (a resistance is present): change the »...

  • Page 6: Electrical Diagram

    2540 / 2545 • REPAIR 2. Electrical diagram red (nr 14) grey (nr 3) brown (nr 17) red (nr 9) black (nr 8) red (nr 10) black (nr 7) grey (nr 1) blue (nr 5) blue (nr 6) blue (nr 4)

  • Page 7: Overview Of Items Described

    2540 / 2545 • REPAIR 3. Overview of items described 2540 0060 Self locking hexagonal nut 2540 0053 Hexagonal bolt M6x120 2540 0055 End cap washer 2540 0059 Yellow plate, handgrip 2540 2122 Handgrip 2540 2131 Round headed screw M6x12 2540 0036 F2 Fuse ATO 7.5 A...
  • Page 8 2540 / 2545 • REPAIR M’ p. 8...
  • Page 9 2540 / 2545 • REPAIR V’ p. 9...

  • Page 10: Changing Parts

    2540 / 2545 • REPAIR 4. Changing parts 4.1. Changing the hand control 1. Unscrew the connector on the portable motor. 2. Connect a new hand control and test the functions. Remember to screw the connector tight. 4.2. Removing top cover 1.

  • Page 11: Fitting Top Cover

    2540 / 2545 • REPAIR 4.3. Fitting top cover 1. Push the motorband through the slot and fit the top cover (G) onto the portable motor. 2. Ensure the cover is correctly seated. 3. Tighten the top cover with the screws (F).

  • Page 12: Replacing The Up/Down Switch

    2540 / 2545 • REPAIR 4.4. Replacing the up/down switch 1. Remove the top cover (see step 4.2.) 2. Release the fastons and press the switch (H) out of the frame. 3. Snap a new switch back into the frame and refasten the fastons.

  • Page 13: Changing The Battery

    2540 / 2545 • REPAIR 4.6. Changing the battery 1. Remove the top cover (see step 4.2.) 2. Loosen spring (J) and spring (K) from the batteries by pressing them together and pulling them out of the frame. 3. Release the fastons on the batteries (L).

  • Page 14: Changing The Pcb

    2540 / 2545 • REPAIR 4.7. Changing the PCB 1. Remove the top cover (see step 4.2.) 2. Disconnect the wires from the PCB (M) and lift off the PCB from its supports. 3. Fit a new PCB and reconnect the wires as shown in the photo or on the drawing, see section 2.
  • Page 15 2540 / 2545 • REPAIR 5. Remove the spring (N) and circlip (O) from the bolt (P). 6. Remove the bolt from the frame. Roller (Q) can also be removed. 7. Remove circlip (R). 8. Remove shaft (S) from the frame. Roller (T) can be removed.
  • Page 16 2540 / 2545 • REPAIR 11. Unscrew the 3 bolts (X) that attach the motor to the frame and remove the motor (U). (The gear wheel on the motor should also be removed) 12. Remove the gear wheel from the motor and fit it on the new motor + check the presence of the bronze ring.

  • Page 17: Changing The Motorband

    2540 / 2545 • REPAIR 17. Before connecting the cables and the fastons see the photo below or the electrical diagram, section 2 18. Test the operation of the portable motor. 19. Refit the top cover (see step 4.3.). red of...
  • Page 18 2540 / 2545 • REPAIR 5. Loosen the 2 adjusting bolts (Z) on capstan. 6. Remove the motorband and fit a new motorband. Place the short loop on the spool shaft with the stitched part upwards. Ensure that the motorband is positioned under the safety arm (AA).

  • Page 19: Changing The Emergency Down

    2540 / 2545 • REPAIR 4.10. Changing the emergency down 1. Remove the top cover (see step 4.2.) 2. Disconnect all wiring from the emergency down switch (BB). 3. Unscrew the nut of the emergency down button (BB’). 4. Remove the emergency down button (BB’) and fit a new button.

This manual is also suitable for:

2545

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