Sony CDP-CX220 Service Manual

Sony CDP-CX220 Service Manual

Sony ericsson cd player user manual
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SERVICE MANUAL
Compact disc player
Laser
Laser output
Frequency response
Signal-to-noise ratio
Dynamic range
Harmonic distortion
Channel separation
Outputs
Jack
Maximum
type
output
level
LINE OUT
Phono
2V
Jacks
(at 50 kilohms)
DIGITAL
Optical
–18 dBm
OUT
output
(OPTICAL)
connector
MICROFILM
SPECIFICATIONS
Semiconductor laser ( = 780 nm)
Emission duration: continuous
Max 44.6 µW*
* This output is the value measured at
a distance of 200 mm from the
objective lens surface on the
Optical Pick-up block with 7 mm
aperture.
20 Hz to 20 kHz ± 0.5 dB
More than 105 dB
More than 98 dB
Less than 0.0045%
More than 97 dB
Load impedance
Over 10 kilohms
Wave length: 660 nm
CDP-CX220
Model Name Using Similar Mechanism
CD Mechanism Type
Base Unit Type
Optical Pick-up Type
General
Power requirements
Where purchased
Power requirements
USA/Canada
120 V AC, 60 Hz
Australia
240 V AC, 50/60 Hz
Europe
220 V – 230 V AC, 50/60 Hz
Other countries
110 V – 120 V or 220 V – 240 V AC,
adjustable, 50/60 Hz
Power consumption
12 W
Dimensions (approx.)
When the front cover is closed
(w/h/d)
430 200 480 mm (17 7
incl. projecting parts
Mass (approx.)
9.5 kg (21 lbs)
Supplied accessories
Audio cord (2 phono plugs – 2 phono plugs) (1)
Remote commander (remote) (1)
Sony SUM-3 (NS) batteries (2)
CD booklet holders (2) and label (1)
Design and specifications are subject to change without notice.
COMPACT DISC PLAYER
US Model
Canadian Model
AEP Model
UK Model
E Model
Australian Model
CDP-CX250
CDM-40B
KSM-213BKN/M-N
KSS-213B/S-N
7
/
19 in.)
8

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Table of Contents
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Summary of Contents for Sony CDP-CX220

  • Page 1 LINE OUT Phono Jacks (at 50 kilohms) DIGITAL Optical –18 dBm output (OPTICAL) connector MICROFILM CDP-CX220 Model Name Using Similar Mechanism CD Mechanism Type Base Unit Type Optical Pick-up Type SPECIFICATIONS General Power requirements Where purchased USA/Canada Australia Europe...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS SERVICING NOTES ... 3 GENERAL ... 6 DISASSEMBLY ... 7 TEST MODE ... 10 MECHANICAL ADJUSTMENTS ELECTRICAL ADJUSTMENTS DIAGRAMS ... 22 7-1. Note for Printed Wiring Boards and Schematic Diagrams ... 23 7-2. Printed Wiring Board – BD Section – ... 25 7-3.
  • Page 3: Servicing Notes

    SAFETY CHECK-OUT After correcting the original service problem, perform the follow- ing safety check before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. LEAKAGE The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a...
  • Page 4 CD-TEXT TEST DISC This unit is able to display the test data (character information) written in the CD on its fluorescent indicator tube. The CD-TEXT TEST DISC (TGCS-313:4-989-366-01) is used for checking the display. To check, perform the following procedure. Checking Method: 1.
  • Page 5 Table 2: CD-TEXT TEST DISC Recorded Contents and Display (In this unit, some special characters cannot be displayed. This is no a fault.) TRACK Recorded Contents ! ” # $ % & ´ + , – . / 0 1 2 3 4 5 6 7 8 9 : ;...
  • Page 6: General

    LOCATION OF PARTS AND CONTROLS Front Panel STANDBY CONTINUE SHUFFLE PROGRAM REPEAT GROUP 1 GROUP 2 GROUP 3 GROUP 4 GROUP 5 GROUP 6 GROUP 7 GROUP 8 @º 1 I/u (power switch) button 2 CONTINUE button 3 SHUFFLE button 4 Display window 5 PROGRAM button 6 REPEAT button...
  • Page 7: Disassembly

    Note: Follow the disassembly procedure in the numerical order given. CASE 1 four screws (case 3 TP2) 2 Open the case. FRONT PANEL SECTION 2 four screws (BVTP3 4 claw 5 front panel section SECTION 3 DISASSEMBLY 3 Remove the case to 6 Remove the door (CD) ass’y to direction of arrow A .
  • Page 8 GUIDE ASS’Y 4 boss 2 screw (PSW3 REAR PANEL SECTION 1 connector (CN904) 3 three screws (BVTT3 5 guide ass’y 3 three connectors 1 connector (CN505) 2 flat wire (CN502) 5 PC board holder 7 four screws (BVTT3 – 8 – 3 three screws (BVTT3 1 connector...
  • Page 9 MECHANISM DECK 2 mechanism deck 1 three screws (BVTT3 1 six screws (BVTT3 BASE UNIT 1 screw (BVTT3 2 fulcrum plate (BU upper) ass’y 3 base unit – 9 –...
  • Page 10: Test Mode

    DISPLAY CHECK MODE With the power turned off (standby state), press the I/u button while pressing the P (pause) button. All FL segments and grids light up together with the · (play), P (pause), and standby LEDs. At the same time, the GROUP LEDs are scanned one by one. Note: To exit this mode, press the p (stop) button.
  • Page 11 Partial lighting 1 A B C D E F G Partial lighting 2 Partial lighting 3 * : Counter displayed Test Points Location: [MAIN BOARD] – Component Side – IC502 (AFADJ) IC506 (ADJ) IC501 CN509 AGING MODE • Mode which repeatedly changes and plays back discs automati- cally in the unit.
  • Page 12 Aging Method [COMMAND MODE] 1. Change the [CD1] 2. Turn ON the power of the unit. Open the front cover. [AGING START] 3. Press the button of the remote commander for aging mode (J-2501-123-A). 4. When the disc set mode is set, the · and P LEDs blink. 5.
  • Page 13: Mechanical Adjustments

    Perform the following steps before carrying out adjustments. 1. Turn ON the power of the unit, set disc to disc table No. 92, and perform chucking. 2. Turn OFF the power. 3. Remove the case. [STOP] button, turn ON the I/u button. 4.
  • Page 14 GUIDE (DISC T) ALIGNMENT (1) Rotate the cam and adjust to the posi- tion shown in the figure. guide (disc T) (2) Check that the state is as shown in the figure. guide (disc T) disc (3) Loosen the fixed screw by about 60 . guide (disc T) disc (4) Move the holder (guide T) with a tapering screwdriver,...
  • Page 15 HOLDER (DISC A2) ALIGNMENT (1) Rotate the cam and adjust to the position shown in the figure. holder (disc A2) (2) Check that the state is as shown in the figure. thrust screw (3) After applying suitable locking compound to the the disc.
  • Page 16 SENSOR ALIGNMENT Perform this adjustment after the “holder (disc A2) adjustment”. If the disc table swings to the left and right just before the disc is chucked, perform the following adjustment. (1) Rotate the cam and adjust to the position shown in the figure.
  • Page 17 PULLY AND DISC CENTER HOLE ALIGNMENT (1) Rotate the cam and adjust to the position shown in the figure. (2) Check that the state is as shown in the figure. disc Note: The disc should not be fixed. (3) Remove the Magnet ass’y. bracket (BU adjustment) magnet ass’y...
  • Page 18 MAGNET ASS’Y ALIGNMENT (1) Rotate the cam and adjust to the position shown in the figure. adjustment screw (3) Apply suitable locking compaund to the justing. adjustment screw magnet ass’y magnet holder magnet ass’y 1 2 3 4 1 2 3 4 part after ad- 1 2 3 4 (2) Rotate the adjustment screw until A=B or between A:B=2:1...
  • Page 19: Electrical Adjustments

    Note: 1. CD Block is basically designed to operate without adjustment. There- fore, check each item in order given. 2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated. 3. Use an oscilloscope with more than 10M 4. Clean the object lens by an applicator with neutral detergent when the signal level is low than specified value with the following checks.
  • Page 20 RF PLL Free-run Frequency Check Procedure : 1. Connect frequency counter to test point TP (XPCK) with lead wire. frequency counter BD board TP (XPCK) – 2. Turn I/u button on. 3. Put the disc (YEDS-18) in to play the number five track. Confirm that reading on frequency counter is 4.3218MHz.
  • Page 21 Adjustment Location: [BD BOARD] – Side B – (XPCK) IC101 (FE) TP (RFO) (VC) TP (TE) (FE1) (FE2) IC103 [MAIN BOARD] – Component Side – CN501 CN506 RV501 IC502 (AFADJ) IC501 (ADJ) CN509 CN508 – 21 –...
  • Page 22: Diagrams

    SECTION 7 DIAGRAMS • Circuit Boards Location ILLUMINATION board D. SENS (RAY CATCHER) board MAIN board D. SENS (LUMINOUS) board DISP board JACK board T. SENS board T. MOTOR board DOOR SN board DOOR MOTOR board JOG board BD board L.
  • Page 23: Note For Printed Wiring Boards And Schematic Diagrams

    7-1. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.) Note on Schematic Diagram: • All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums.
  • Page 24 • Waveforms – BD Section – 1 IC101 ^§ (XTAI) 3.6 Vp-p 16.9344 MHz 2 IC101 %¡ (RFAC) 500 mV/DIV, 1 µs/DIV +0.25 Vp-p –0.20 3 IC101 $¡ (TE) 200 mV/DIV, 1 µs/DIV Approx. 500 mVp-p 4 IC101 #ª (FE) 200 mV/DIV, 10 µs/DIV Approx.
  • Page 25: Printed Wiring Board - Bd Section

    7-2. PRINTED WIRING BOARD – BD Section – • See page 22 for Circuit Boards Location. – 25 –...
  • Page 26 (Page 30) – 26 –...
  • Page 27: Schematic Diagram - Bd Section

    : digital out pour la sécurité. line with mark ! are criti- cal for safety. Ne les remplacer que par une Replace only with part piéce por tant le numéro number specified. spécifié. – 27 – CDP-CX220 – 28 –...
  • Page 28: Printed Wiring Board - Main Section

    CDP-CX220 7-4. PRINTED WIRING BOARD – MAIN Section – • See page 22 for Circuit Boards Location. (Page 37) • Semiconductor Location Ref. No. Location D327 D501 D502 D503 D504 D505 (Page 41) D506 D507 D508 D509 D521 IC401 IC501...
  • Page 29: Schematic Diagram - Main Section

    See page 45 for IC Block Diagrams. (Page 43) (Page 43) (Page 43) (Page 43) (Page 43) (Page 40) – 31 – CDP-CX220 (Page 27) • no mark: PLAY • Signal path. : CD c : digital out – 32 – (Page 36)
  • Page 30: Printed Wiring Boards - Jack Section

    CDP-CX220 7-6. PRINTED WIRING BOARDS – JACK Section – • See page 22 for Circuit Boards Location. (Page 29) (Page 30) – 33 – – 34 –...
  • Page 31: Schematic Diagram - Jack Section

    : digital out line with mark ! are criti- pour la sécurité. cal for safety. Ne les remplacer que par une Replace only with part piéce por tant le numéro number specified. spécifié. – 35 – (Page 32) – 36 – CDP-CX220...
  • Page 32: Printed Wiring Boards - Panel Section

    7-8. PRINTED WIRING BOARDS – PANEL Section – • See page 22 for Circuit Boards Location. (Page 38) (Page 38) (Page 29) – 37 –...
  • Page 33 (Page 37) • Semiconductor Location (DISP Board) Ref. No. Location D701 D702 D703 D704 D705 D706 D707 D708 D709 IC601 IC701 IC702 Q701 (Page 37) – 38 –...
  • Page 34: Schematic Diagram - Panel Section

    CDP-CX220 7-9. SCHEMATIC DIAGRAM – PANEL Section – • • See page 24 for Waveforms. See page 46 for IC Block Diagrams. (Page 31) – 39 – – 40 –...
  • Page 35: Printed Wiring Board - Sensor/Motor Section

    7-10. PRINTED WIRING BOARDS – SENSOR/MOTOR Section – • See page 22 for Circuit Boards Location. (Page 30) (Page 30) (Page 29) (Page 29) – 41 –...
  • Page 36 (Page 29) – 42 –...
  • Page 37: Schematic Diagram - Sensor/Motor Section

    CDP-CX220 7-11. SCHEMATIC DIAGRAM – SENSOR/MOTOR Section – (Page 31) (Page 31) (Page 31) (Page 31) (Page 31) – 43 –...
  • Page 38 • IC Block Diagrams – BD Board – IC101 CXD2587Q DIGITAL CORRECTOR LRCK PCMD INTERFACE EMPH XVDD XTAI TIMING LOGIC XTAO XVSS AVDD1 AOUT1 AIN1 LOUT1 AVSS1 AVSS2 LOUT2 3rd ORDER NOISE SHAPER OVER SAMPLING AIN2 DIGITAL FILTER AOUT2 AVDD2 RMUT SERIAL IN INTERFACE...
  • Page 39: Main Board

    IC103 CXA2568M-T6 HOLD APC PD AMP – – AGC VTH – – – VC BUFFER – – MAIN Board – IC503 CXA1291P AMP2 AMP1 THERMAL SHUT DOWN AND CURRENT LIMITER AMP3 APC LD AMP – – 50 A – – –...
  • Page 40 IC506 LA5616 VIN1 ON/OFF ON/OFF ERROR VIN2 – DISP Board – IC702 M66310FP CURRENT LIMITER OVERHEAT PROTECT VREF RESET GENERATOR ERROR – 46 –...
  • Page 41: Ic Pin Function Description

    7-12. IC PIN FUNCTION DESCRIPTION • MAINN BOARD IC501 CXP84340-075Q (SYSTEM CONTROLLER) Pin No. Pin Name 1 to 5 A3 to A7 Address signal output to the static RAM (IC502) 8 to 11 A11 to A8 Data write enable signal output to the static RAM (IC502) “L” active Chip enable signal output to the static RAM (IC502) “H”...
  • Page 42 Pin No. Pin Name Command serial data transfer clock signal output to the CXD2587Q (IC101) Command latch pulse output to the CXD2587Q (IC101) “L” active DATA Command serial data output to the CXD2587Q (IC101) SENS serial data reading clock and subcode Q data reading clock signal output to the CXD2587Q SQCLK (IC101) SUBQ...
  • Page 43: Exploded Views

    NOTE: • -XX and -X mean standardized parts, so they may have some difference from the original one. • Color Indication of Appearance Parts Example: KNOB, BALANCE (WHITE) . . . (RED) Parts Color Cabinet's Color • Items marked “*” are not stocked since they are seldom required for routine service.
  • Page 44 (2) GUIDE ASSY, REAR PANEL SECTION not supplied #4 #1 Ref. No. Part No. Description * 51 4-982-802-01 RING (A) * 52 4-982-803-01 RING (B) 4-998-506-01 GUIDE (DOOR. T) 4-999-182-01 ILLUMINATOR * 55 1-669-166-11 ILLUMINATION BOARD 4-982-870-01 SHAFT (GUIDE FULCRUM) 3-356-601-11 SCREW, STEP 4-982-862-01 GUIDE (DISC T) 4-985-553-11 CUSHION...
  • Page 45 (3) CHASSIS SECTION M810 Ref. No. Part No. Description * 101 1-669-167-11 DOOR MOTOR BOARD * 102 X-4949-615-1 BRACKET (GEAR) ASSY 4-998-510-01 GEAR (PULLEY) 4-998-509-01 GEAR (CENTER) 4-998-508-01 GEAR (DOOR) 3-325-697-21 WASHER 4-998-507-01 GUIDE (DOOR.B) 4-951-620-01 SCREW (2.6X8), +BVTP * 109 1-669-168-11 DOOR SW BOARD * 110 1-661-470-11 T.
  • Page 46 (4) MECHANISM DECK SECTION-1 (CDM-40B) not supplied Ref. No. Part No. Description X-4947-241-1 LEVER (C) ASSY 4-982-882-01 SPRING (LIMITTER), TORSION 4-982-881-01 SPRING (HOLDER), TORSION X-4947-239-1 LIMITTER (A) ASSY 4-982-853-01 LEVER (B) X-4947-240-1 LEVER (A) ASSY 4-988-143-01 HOLDER (DISC A2) 4-982-855-01 HOLDER (DISC B) 4-982-856-01 PAD 4-976-458-01 HOLDER (MAGNET) X-4946-326-1 HOLDER (CLAMP) ASSY...
  • Page 47 (5) MECHANISM DECK SECTION-2 (CDM-40B) Ref. No. Part No. Description 4-976-465-01 GEAR (LOADING 1) 4-976-466-01 GEAR (LOADING 2) 4-982-893-01 GEAR (CENTER 2) X-4947-607-1 GEAR (PULLEY) ASSY 4-982-867-01 BELT (TIMING) 3-325-697-21 WASHER * 207 1-661-465-11 L. MOTOR BOARD * 208 1-661-467-11 L. SW BOARD 3-489-073-00 SCREW, THRUST not supplied M802...
  • Page 48 (6) MECHANISM DECK SECTION-3 (CDM-40B) Ref. No. Part No. Description 3-356-601-11 SCREW, STEP X-4947-244-1 SLIDER (BU ADJUSTMENT) ASSY X-4947-243-1 HOLDER (BU) ASSY 4-982-859-01 HOLDER (DAMPER) 4-982-878-01 SPRING (F), COMPRESSION KSM-213BKN/M-N Remark Ref. No. Part No. 4-982-872-01 SPRING (F-2), TENSION 4-982-871-01 SPRING (F-1), TENSION 4-982-858-01 DAMPER 4-960-617-01 CAP (F) –...
  • Page 49 (7) OPTICAL PICK-UP SECTION (KSM-213BKN/M-N) not supplied M102 Ref. No. Part No. Description * 301 A-4724-029-A BD BOARD, COMPLETE 2-626-907-01 GEAR (A) 2-627-003-02 GEAR (B) (RP) 1-769-069-11 WIRE (FLAT TYPE) (16 CORE) M101 The components identified by mark ! or dotted line with mark ! are critical for safety.
  • Page 50: Electrical Parts List

    NOTE: • Due to standardization, replacements in the parts list may be different from the parts speci- fied in the diagrams or the components used on the set. • -XX and -X mean standardized parts, so they may have some difference from the original one.
  • Page 51 D. SENS (LUMINOUS) Ref. No. Part No. Description R117 1-216-049-11 RES, CHIP R119 1-216-043-00 RES, CHIP R123 1-216-073-00 METAL CHIP R124 1-216-097-00 RES, CHIP R131 1-216-037-00 METAL CHIP R135 1-216-295-00 SHORT R136 1-216-295-00 SHORT R137 1-216-295-00 SHORT R138 1-216-295-00 SHORT R143 1-216-103-00 METAL CHIP R144...
  • Page 52 DISP DOOR MOTOR Ref. No. Part No. Description R733 1-249-417-11 CARBON R734 1-249-419-11 CARBON 1.5K R735 1-249-421-11 CARBON 2.2K R736 1-247-843-11 CARBON 3.3K R737 1-249-427-11 CARBON 6.8K R751 1-249-429-11 CARBON < SWITCH > S721 1-572-184-11 SWITCH, KEYBOARD (REPEAT) S722 1-572-184-11 SWITCH, KEYBOARD (PROGRAM) S723 1-572-184-11 SWITCH, KEYBOARD (SHUFFLE) S724...
  • Page 53 Ref. No. Part No. Description < TRANSFORMER > ! T901 1-431-759-11 TRANSFORMER, POWER (US, CND) ! T901 1-431-760-11 TRANSFORMER, POWER ! T901 1-431-761-11 TRANSFORMER, POWER (E) ************************************************************ 1-669-161-11 JOG BOARD ********** < CONNECTOR > * CN601 1-569-306-11 SOCKET, CONNECTOR (L TYRE) 15P <...
  • Page 54 MAIN Ref. No. Part No. Description * CN503 1-568-951-11 PIN, CONNECTOR 2P CN504 1-506-469-11 PIN, CONNECTOR 4P CN505 1-506-468-11 PIN, CONNECTOR 3P * CN506 1-568-955-11 PIN, CONNECTOR 6P * CN507 1-568-951-11 PIN, CONNECTOR 2P * CN508 1-569-505-11 PIN, CONNECTOR 10P * CN509 1-569-506-11 PIN, CONNECTOR 11P <...
  • Page 55 Ref. No. Part No. Description R572 1-247-885-00 CARBON R573 1-247-860-11 CARBON R574 1-249-431-11 CARBON R575 1-249-382-11 CARBON R576 1-249-382-11 CARBON R577 1-247-883-00 CARBON R578 1-249-393-11 CARBON R581 1-249-429-11 CARBON R610 1-249-427-11 CARBON R620 1-249-427-11 CARBON R720 1-249-427-11 CARBON R730 1-249-427-11 CARBON <...
  • Page 56 CDP-CX220 Sony Corporation 98D0589-1 Printed in Japan © 1998. 4 9-922-819-11 Home A&V Products Company Published by Quality Assurance Dept. – 62 – (Shibaura)

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