Ergon Crafco E-Z 1000 Series II Parts Manual
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Ergon Crafco E-Z 1000 Series II Parts Manual

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  • Page 1 Parts Manual - 26458 Revision Q...
  • Page 2 Fill in appropriate fields that apply to this machine Machine S/N: _ _______________________________ Hose S/N: _______________________________ Hose S/N: _______________________________ Pump S/N: _______________________________ Pump S/N: ______________________________ Engine S/N: ________________________________ Compressor S/N: _____________________________ Gear Box S/N (Patcher): ______________________ Blower S/N (Magnum): ________________________...
  • Page 3 EZ 1000 Series II Melter Part Manual Revisions Rev. Description Date Converted to Microsoft Word from Adobe Pagemaker. Changed 5/27/2015 manual layout. Updated hose, wand, and trailer light part numbers. Fixed misc. 3/8/16 errors. Added pump maintenance section, corrected wand 41629 was 8/17/16 46129 Changed start-up procedure and all pages associated to the 4LE2T...
  • Page 4 EZ1000 Series II Melter - Electric Hose PN 46200EB EZ1000 Series II Melter - Electric Hose PN 47600EC100...
  • Page 5 EZ1000 Series II Melter - Standard Hose PN 46200SB Picture Coming Soon EZ1000 Series II Melter - Standard Hose PN 47600SC100...

  • Page 6: Table Of Contents

    EZ 1000 Series II Melter Part Manual Table of Contents 1.0 About This Manual ........................1-1 1.1 How to use this manual: ...................... 1-1 2.0 Safety Precautions ........................2-1 2.1 General Safety ........................2-1 2.2 Personal Safety ........................2-1 2.3 Equipment or Operational Safety ..................2-1 2.4 California Proposition 65 .....................
  • Page 7 EZ 1000 Series II Melter Part Manual Table of Contents 6.3 Hydraulic System ......................... 6-1 6.4 Heat Transfer Oil ......................... 6-1 6.5 Wheel Bearing ........................6-1 6.6 Material Sensor Tube ......................6-1 6.7 Pump Packing Adjustment and Replacement ..............6-2 6.8 Lug Nuts ..........................
  • Page 8 EZ 1000 Series II Melter Part Manual Table of Contents 8.2.2 Mixer Hydraulic Troubleshooting ................8-25 8.3 Hose Troubleshooting ....................... 8-28 8.3.1 Symptom: Hose Does Not Heat ................8-28 8.3.2 Symptom: Trigger is Not Working ................8-33 8.3.3 RTD Sensor Ohms vs. Temperature ..............8-34 8.4 Pump Troubleshooting ......................
  • Page 9 EZ 1000 Series II Melter Part Manual Table of Contents 9.24 Electrical Schematic – Standard Hose ................9-60 9.25 Optional Engine Cover for Compressor Models ............... 9-62 9.26 Hot Air Lance ........................9-64 9.27 Jacketed Pump System ....................9-66 9.28 Hydraulic Control Valve Assembly ................... 9-70 9.29 Hot Oil Pump and Motor ....................
  • Page 10 EZ 1000 Series II Melter Part Manual List of Figures Fig. 5-1 Hydraulic Fluid Level and Temp. Gauge ................5-2 Fig. 5-2 Dipstick ..........................5-2 Fig. 5-3 Heat Transfer Oil Dipstick ....................5-2 Fig. 6-1 Lug bolt Tightening Sequence ..................6-2 Fig.
  • Page 11 EZ 1000 Series II Melter Part Manual List of Figures Fig. 9-5 EZ1000 Series II Melter Options ..................9-10 Fig. 9-6 EZ1000 Series II Melter Options ..................9-12 Fig. 9-7 EZ1000 Series II Melter Options ..................9-14 Fig. 9-8 Tank Detail ........................9-15 Fig.
  • Page 12 EZ 1000 Series II Melter Part Manual List of Figures Fig. 9-36 Jacketed Pump System ....................9-68 Fig. 9-37 Hydraulic Valve Assembly PN 45433 ................9-70 Fig. 9-38 Pump and Motor Assy, Hot Oil ..................9-72 Fig. 9-39 Hydraulic System Diagram – non compressor ............. 9-74 Fig.
  • Page 13 EZ 1000 Series II Melter Part Manual List of Tables Table 2-1 Safety Symbols and Notices ..................2-3 Table 2-2 Safety Symbols and Notices (continued) ............... 2-4 Table 4-1 Machine Specifications....................4-1 Table 5-1 Preparing the Machine for Start Up ................5-1 Table 5-2 Starting the Burner for Electric Hose ................
  • Page 14 EZ 1000 Series II Melter Part Manual List of Tables Table 6-8 Material Pump Replacement ..................6-9 Table 6-9 Burner Fuel Filter Replacement ..................6-3 Table 8-1 Basic Visual Burner Troubleshooting ................8-1 Table 8-2 Basic Visual Burner Troubleshooting (continued) ............8-2 Table 8-3 Burner Electrical Troubleshooting -4LE2 Engine ............
  • Page 15 EZ 1000 Series II Melter Part Manual List of Tables Table 8-30 RTD Sensor Ohms vs. Temperature ................. 8-34 Table 8-31 RTD Sensor Ohms vs. Temperature (continued) ............8-35 Table 8-32 Basic Visual Pump Troubleshooting ................8-36 Table 8-33 Pump Electrical Troubleshooting ................8-37 Table 8-34 Pump Electrical Troubleshooting (continued) ............

  • Page 17: About This Manual

    EZ 1000 Series II Melter Part Manual Chapter 1 Introduction 1.0 About This Manual This manual is supplied with each new Crafco EZ Series II 1000 Diesel Melter. The manual assists your machine operators in the proper use of the melter applicator and provides information about the machine’s mechanical functions.

  • Page 19: Safety Precautions

    EZ 1000 Series II Melter Part Manual Chapter 2 Safety 2.0 Safety Precautions For more in-depth safety information, please see Safety Manual (PN 26221) which comes with the machine. Or contact your nearest authorized Crafco Distributor at crafco.com/Distributors. 2.1 General Safety •...

  • Page 20: California Proposition 65

    EZ 1000 Series II Melter Part Manual Chapter 2 Safety 2.4 California Proposition 65 The state of California currently maintains a list of chemicals that can cause cancer, birth defects or other reproductive harm. Your Crafco, Inc. equipment comes with the following warnings: 2.4.1 All Crafco, Inc.

  • Page 21: Safety Symbols And Notices

    EZ 1000 Series II Melter Part Manual Chapter 2 Safety 2.5 Safety Symbols and Notices Important safety symbols and notices are marked on the machine and in this manual. Failure to comply could result in equipment damage, operational malfunction, serious injury, or death. Please read and comply with all symbols and notices.

  • Page 22: Table 2-2 Safety Symbols And Notices (Continued)

    EZ 1000 Series II Melter Part Manual Chapter 2 Safety Table 2-2 Safety Symbols and Notices (continued) Symbol Item Remark Crush Hazard Keep feet and legs clear. Pinch Hazard Keep hands and feet clear. Exhaust Hazard Avoid breathing engine exhaust. Read and understand operator and safety manuals Read Manual before operating machine.

  • Page 23: Limited Warranty

    EZ 1000 Series II Melter Part Manual Chapter 3 Warranty Information 3.0 Limited Warranty Crafco, Inc., through Crafco or one of its affiliated distributors, will replace for the original purchaser free of charge any parts found upon examination by the factory at Chandler, Arizona, to be defective in material or workmanship.

  • Page 24: Warranty Claim Instructions

    EZ 1000 Series II Melter Part Manual Chapter 3 Warranty Information 3.1 Warranty Claim Instructions Crafco, Inc. warrants parts and machinery purchased through Crafco or one of its affiliated distributors for two years from the invoice date. Wear items are not covered under Crafco, Inc. limited warranty.

  • Page 25: Machine Specifications

    EZ 1000 Series II Melter Part Manual Chapter 4 Machine Specifications 4.0 Machine Specifications Table 4-1 Machine Specifications Specification PN 46200EB/SB PN 47600EC100 PN 47600SC100 Vat capacity 265 gallons (1000 liters) Melt Capacity 2100 lbs. (952.5 kg.) per hour Heat transfer oil required 36.5 gallons (126.8 liters) at 70°F Tank construction Double boiler type...

  • Page 27: Operating Instructions

    EZ 1000 Series II Melter Part Manual Chapter 5 Operating Instructions 5.0 Operating Instructions The Crafco EZ 1000 Series II was developed to melt Crafco sealants. However, it works well with most road asphalt and federal specification crack or joint sealants. Note: DO NOT attempt to operate the machine without using these and all other instructions.

  • Page 28: Fig. 5-1 Hydraulic Fluid Level And Temp. Gauge

    EZ 1000 Series II Melter Part Manual Chapter 5 Operating Instructions Level at 150°F Level at 70°F Level at 0°F Bottom of Dipstick Fig. 5-2 Dipstick Fig. 5-1 Hydraulic Fluid Level and Temp. Gauge Dipstick for Heat Transfer Oil Fig. 5-3 Heat Transfer Oil Dipstick ©2019 by Crafco, Inc.

  • Page 29: Machine Start Up For Electric Hose

    EZ 1000 Series II Melter Part Manual Chapter 5 Operating Instructions 5.2 Machine Start Up for Electric Hose Table 5-2 Starting the Burner for Electric Hose Step Action Fully open the exhaust stack cover. Start the engine. (Refer to the manufacturer’s instructions for the engine). Turn the “POWER”...

  • Page 30: Table 5-3 Starting The Burner For Electric Hose (Continued)

    EZ 1000 Series II Melter Part Manual Chapter 5 Operating Instructions Table 5-3 Starting the Burner for Electric Hose (continued) Step Action After the hose reaches the temperature set point, the light in the control box marked “HEATED HOSE” turns off. Once the hose reaches 325°F (162.8°C) the red light marked “PUMP”...

  • Page 31: Machine Start Up For Electric Compressor

    EZ 1000 Series II Melter Part Manual Chapter 5 Operating Instructions 5.3 Machine Start Up for Electric Compressor Table 5-4 Starting the Burner for Electric Compressor Step Action Fully open the exhaust stack cover. Turn the key to the “ON” position. Allow engine controller to boot up. To start engine, press “Auto”...

  • Page 32: Table 5-5 Starting The Burner For Electric Compressor (Continued)

    EZ 1000 Series II Melter Part Manual Chapter 5 Operating Instructions Table 5-5 Starting the Burner for Electric Compressor (continued) Step Action Adjust the temperature dial to the manufacturer’s recommended temperature. Note: The hose reaches operating temperature in approximately 30 minutes. After the hose reaches the temperature set point, the light in the control box marked “HEATED HOSE”...

  • Page 33: Altitude Compensation System (46200Eb, 46200Sb Only)

    EZ 1000 Series II Melter Part Manual Chapter 5 Operating Instructions 5.4 Altitude Compensation System (46200EB, 46200SB Only) This unit may be equipped with an Altitude Compensation System. If so, there will be a small boxed housing mounted to the right and aft of the engine. The system is automatic during most operating conditions.

  • Page 34: Electric Hose Care And Cautions

    EZ 1000 Series II Melter Part Manual Chapter 5 Operating Instructions 5.6 Electric Hose Care and Cautions Table 5-6 Electric Hose Care Step Action CAUTION Twisting and kinking of the electric hose (used on Super Shots, and EZ Series Melters) causes the hose to fail;...

  • Page 35: Machine Start Up For Standard Hose

    EZ 1000 Series II Melter Part Manual Chapter 5 Operating Instructions 5.8 Machine Start Up for Standard Hose Table 5-8 Starting Burner for Standard Hose Step Action Fully open the exhaust stack. Start the engine. (Refer to the manufacturer’s instructions for the engine). Turn the “POWER”...

  • Page 36: Machine Start Up For Standard Compressor

    EZ 1000 Series II Melter Part Manual Chapter 5 Operating Instructions Table 5-9 Starting Burner for Standard Hose (continued) Step Action When sealant reaches 325°F (162.8°C), open “TANK and RECIRCULATION valves, then close APPLICATOR VALVE”. Reverse pump for 3-5 minutes by turning the pump toggle switch to “PUMP REVERSE” position.

  • Page 37: Table 5-11 Starting Burner For Standard Compressor (Continued)

    EZ 1000 Series II Melter Part Manual Chapter 5 Operating Instructions Table 5-11 Starting Burner for Standard Compressor (continued) Set the material temperature to 350°F (176.7°C). CAUTION If the burner fails ignition after 3 attempts the “BURNER LOCKOUT” alarm will sound. To reset burner, hold the “RESET”...

  • Page 38: Loading Material Into The Sealant Tank

    EZ 1000 Series II Melter Part Manual Chapter 5 Operating Instructions 5.10 Loading Material into the Sealant Tank This unit is equipped with a safety interlock system on the loading door. This system disables the mixer hydraulic system when the lid is open to stop the mixer from turning. This is a safety feature for the operator and should never be disabled for any reason.

  • Page 39: Material Tank Depth Chart

    EZ 1000 Series II Melter Part Manual Chapter 5 Operating Instructions 5.10.1 Material Tank Depth Chart Table 5-13 Material Tank Depth Chart DEPTH OF CAPACITY IN CAPACITY IN CAPACITY IN CAPACITY IN MATERIAL GALLONS LITERS GALLONS LITERS TOP TANK BOTTOM UP BOTTOM UP TOP DOWN DOWN...

  • Page 40: Dispensing The Material

    EZ 1000 Series II Melter Part Manual Chapter 5 Operating Instructions 5.11 Dispensing the Material Table 5-14 Dispensing the Material – Electric Hose Step Action WARNING Put on protective clothing, gloves, hard-soled shoes, and face shield or safety glasses when operating or filling this machine. Read the entire manual before operating the machine.

  • Page 41: Shutting Down And Cleaning Out The Machine

    EZ 1000 Series II Melter Part Manual Chapter 5 Operating Instructions Table 5-15 Dispensing the Material – Standard Hose Step Action WARNING Put on protective clothing, gloves, hard-soled shoes, and face shield or safety glasses when operating or filling this machine. Read the entire manual before operating the machine.

  • Page 42: Table 5-16 Shutting Down 46200Eb

    EZ 1000 Series II Melter Part Manual Chapter 5 Operating Instructions Table 5-16 Shutting Down 46200EB Step Action Leaving the hose in the boom, swing the boom clockwise towards the front of the machine and lock the boom into position with the latch provided. CAUTION DO NOT kink or twist the hose or permanent damage may result.

  • Page 43: Table 5-18 Shutting Down 46200Sb

    EZ 1000 Series II Melter Part Manual Chapter 5 Operating Instructions Table 5-18 Shutting Down 46200SB Step Action Close recirculation valve and reverse the pump for approximately 3 minutes. Remove wand from hose and wrap hose up in oven while reversing the pump. Close the “APPLICATOR VALVE”.

  • Page 44: Overnight Heater Use

    EZ 1000 Series II Melter Part Manual Chapter 5 Operating Instructions 5.13 Overnight Heater Use An overnight heater rod is available as an option. PN 24190 for 110V, and PN 24194 for 220V. The overnight heaters may be used to maintain an overnight heat transfer oil temperature of approximately 200-250°F (93.3°C).

  • Page 45: Storing The Machine

    EZ 1000 Series II Melter Part Manual Chapter 5 Operating Instructions 5.14 Storing the Machine Store the machine in an area where moisture cannot enter the heating system such as heat transfer oil tank, etc. Extended down time can cause moisture build up in the heating tank. Evidence that moisture has collected in the heat transfer oil is a constant popping noise.

  • Page 46: Air Compressor: Pn 47600Ec100, 47600Sc100

    EZ 1000 Series II Melter Part Manual Chapter 5 Operating Instructions 5.15 Air Compressor: PN 47600EC100, 47600SC100 Two machine models in the EZ 1000 Series II line of melters include an air compressor unit which is designed to assist in the cleaning of debris from cracks and joints. •...

  • Page 47: Mounting A Skid Machine

    EZ 1000 Series II Melter Part Manual Chapter 5 Operating Instructions 5.16 Mounting a Skid Machine Table 5-21 Mounting a Skid Machine Step Action WARNING The truck needs to be of proper size to hold the loaded weight and size of the machine and any extra material to be carried.

  • Page 49: Maintenance Instructions

    EZ 1000 Series II Melter Part Manual Chapter 6 Maintenance Instructions 6.0 Maintenance Instructions This chapter contains all normal maintenance instructions to properly maintain your machine. 6.1 Engine Refer to the manufacturer’s operating and maintenance instructions for the engine. 6.2 Air Compressor Table 6-1 contains the recommended service intervals for the air compressor, as well as the part numbers for the maintenance kits.

  • Page 50: Pump Packing Adjustment And Replacement

    EZ 1000 Series II Melter Part Manual Chapter 6 Maintenance Instructions 6.7 Pump Packing Adjustment and Replacement Material pump packing should leak a small amount (5-10 drops per minute) during normal use. If packing adjustment is required, operate the pump under normal conditions before making any adjustments.

  • Page 51: Temperature Control Calibration

    EZ 1000 Series II Melter Part Manual Chapter 6 Maintenance Instructions 6.11 Temperature Control Calibration Check the control knob calibration weekly. Calibrate by turning the knob counterclockwise. If the marks do not align, loosen screw in knob and align the line on the control knob with the calibration mark on the scale plate.

  • Page 52: Maintenance Chart

    EZ 1000 Series II Melter Part Manual Chapter 6 Maintenance Instructions 6.15 Maintenance Chart For a list of parts required for maintenance see Table 6-4 General Maintenance Parts. Table 6-2 Maintenance Chart Hours Possible Cause Procedure Refer to the manufacturer’s Engine check oil level instructions for the engine Change the Primary filter when restriction indicator says to.

  • Page 53: Service Instructions

    EZ 1000 Series II Melter Part Manual Chapter 6 Maintenance Instructions 6.16 Service Instructions Table 6-3 Service Instructions Step Action Do a general inspection of the machine at least once a week. Replace all worn or damaged parts. Note: Keep regular replacement items in stock for emergency repairs to prevent costly downtime.

  • Page 54: General Maintenance Parts

    EZ 1000 Series II Melter Part Manual Chapter 6 Maintenance Instructions 6.17 General Maintenance Parts Table 6-4 General Maintenance Parts Quantity Description Machine Part No. 46200EB Engine and Burner Fuel Filter 41867 46200SB 47600EC100 Engine Pre-Fuel Filter 47176N 47600SC100 47600EC100 Engine Fuel Filter 47167N 47600SC100...

  • Page 55: Recommended Spare Parts

    EZ 1000 Series II Melter Part Manual Chapter 6 Maintenance Instructions 6.18 Recommended Spare Parts Table 6-5 Recommended Spare Parts Quantity Description Machine Part No. Temperature Controller, Material 51672 46200EB Temperature Controller, Electric Hose 51691 47600EC100 Temperature Controller, Hot Oil 43391 46200SB Temperature Controller, Material...
  • Page 56 EZ 1000 Series II Melter Part Manual Chapter 6 Maintenance Instructions 6.20 Applicable Brands of Heat Transfer Oil Table 6-7 Applicable Brand of Heat Transfer Oil Manufacturer Product Name Crafco Heat Transfer Fluid Chevron Heat Transfer Oil Grade 46 Shell Turbo T 68 (Group II) Citgo Hytherm Oil 46 Shell Turbo T 68 (Group II)

  • Page 57: Material Pump Replacement

    EZ 1000 Series II Melter Part Manual Chapter 6 Maintenance Instructions 6.22 Material Pump Replacement Table 6-8 Material Pump Replacement Step Action Close “TANK VALVE”. Remove the front of the heat compartment. WARNING The material in the sealant tank is extremely hot. Bodily contact with hot sealant can cause severe burns.

  • Page 58: Fig. 6-3 Material Pump Replacement

    EZ 1000 Series II Melter Part Manual Chapter 6 Maintenance Instructions Step 5 Step 3 Step 7 Step 8 Step 4 Step 6 Fig. 6-3 Material Pump Replacement ©2019 by Crafco, Inc. All Rights Reserved……………..…………………………………..….…Maintenance Instructions 6-10...

  • Page 59: Wand Repair Instructions

    EZ 1000 Series II Melter Part Manual Chapter 6 Maintenance Instructions 6.23 Wand Repair Instructions The following sections will address how to replace the wand handle, wand cable, switch, and terminal block of the 52200 wand assembly. Actuator, actuator lock, and spring can also be replaced.

  • Page 60: Wand Handle Replacement

    EZ 1000 Series II Melter Part Manual Chapter 6 Maintenance Instructions 6.27 Wand Handle Replacement 1. Follow steps 1-6 from 6.24 above. 2. Remove actuator, actuator lock, pin, and spring. 3. Remove (2) #4-40 x 1/2” pan head screws from switch, then remove switch from handle. 4.

  • Page 61: Fig. 6-7 Actuator Spring Location

    EZ 1000 Series II Melter Part Manual Chapter 6 Maintenance Instructions Fig. 6-7 Actuator Spring Location Pin location Switch lever location Spring location Fig. 6-8 Actuator / Trigger Assembly ©2019 by Crafco, Inc. All Rights Reserved……………..…………………………………..….…Maintenance Instructions 6-2...

  • Page 62: Burner Fuel Filter Replacement

    EZ 1000 Series II Melter Part Manual Chapter 6 Maintenance Instructions 6.28 Burner Fuel Filter Replacement On machines that have a separate fuel filter for the burner, follow the steps below to replace the fuel filter. Table 6-9 Burner Fuel Filter Replacement Step Action The machine should be off, and cooled to ambient temperature.

  • Page 63: How To Use A Multimeter

    EZ 1000 Series II Melter Part Manual Chapter 7 How to Use a Multimeter 7.0 How to Use a Multimeter Melters use 12-volt direct current (DC) to power the burner, hydraulic valves, and trigger on electric wand. The DC power is from a 12-volt battery. The electric hose and wand uses 24-volt 3-phase alternating current (AC).

  • Page 64: Checking Amperage

    EZ 1000 Series II Melter Part Manual Chapter 7 How to Use a Multimeter 7.4 Checking Amperage The Multimeter can be used to check amperages under 10 amps in AC or DC current. When checking the amperage of the electric hose always use a clamp-on amp meter (See Fig.

  • Page 65: Fig. 7-2 Clamp - On Amp Meter/Multimeter

    EZ 1000 Series II Melter Part Manual Chapter 7 How to Use a Multimeter DC Voltage • Everything except Generator AC Voltage ~ • Generator Output Ohms Ω • Sensors • Hyd. Coils AC Amps ~ • Burner Ignition Coil •...

  • Page 67: Burner Troubleshooting

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting 8.0 Burner Troubleshooting 8.0.1. Symptoms: Burner will Not Ignite Table 8-1 Basic Visual Burner Troubleshooting Step Possible Cause If . . . • Yes, go to Step 2. Is the engine running? NOTE: You can troubleshoot the burner •...

  • Page 68: Table 8-2 Basic Visual Burner Troubleshooting (Continued)

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting Table 8-2 Basic Visual Burner Troubleshooting (continued) Step Possible Cause If . . . • Yes, fill with #2 diesel fuel. Then bleed the Is the fuel level low or empty? burner, see Table 8-18 Bleeding the Burner •...

  • Page 69: Table 8-4 Burner Electrical Troubleshooting - 4Le2 Engine (Continued)

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting Table 8-4 Burner Electrical Troubleshooting – 4LE2 Engine (continued) Step Possible Cause If . . . • Yes, then there should be 12Vdc on the Is there 12Vdc between the positive and negative battery post? If this check is done battery side of the circuit breaker.

  • Page 70: Table 8-5 Burner Electrical Troubleshooting - 4Le2 Engine (Continued)

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting If you are working on a 4EL2 Engine unit go to Table 8-7 Electrical Troubleshooting – 4LE2 Engine (continued) Engine now. Table 8-5 Burner Electrical Troubleshooting - 4LE2 Engine (continued) Step Possible Cause If .

  • Page 71: Table 8-6 Burner Electrical Troubleshooting - 4Le2 (Continued)

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting Table 8-6 Burner Electrical Troubleshooting – 4LE2 (continued) Step Possible Cause If . . . • Yes, replace circuit breaker. Is there 12Vdc between bottom terminal of • No, go to Step 13. circuit breaker (red wire) and nearby ground source (black wire)? •...

  • Page 72: Table 8-7 Electrical Troubleshooting - 4Le2 Engine (Continued)

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting NOTE: This portion of the troubleshooting is for the compressor units only. Table 8-7 Electrical Troubleshooting – 4LE2 Engine (continued) Step Possible Cause If . . . • Yes, replace PAKSTAT. Is there 12Vdc between terminal #3 orange wire and terminal #8 black wire of the •...

  • Page 73: Fig. 8-1 Ecm

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting Table 8-8 Burner Electrical Troubleshooting – 4LE2 Engine (continued) Step Possible Cause If . . . • Yes, replace NO contact block. Is there 12Vdc between bottom terminal of • No, go to Step 12b. the main power switch (red wire) and nearby ground source (black wire)? •...

  • Page 74: Fig. 8-2 Diesel Burner Schematic - 4Le2 Engine

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting HOT OIL PAKSTAT UPPER TERMINAL BLOCKS GRY-3 GRY-1 Detail View A-A MATERIAL PNK-2 BRN(16GA) - TO ENG CTRL PAKSTAT WHT/GRN-1 WHT/GRN-4 WHT/GRN-2 WHT/GRN-5 ORN-2 ORN-1 BLK-5 BLK-1 BLK-6 BLK-17 BLK-15&BLK-16 BLK-4 ORN-2 WHT/GRN-1...

  • Page 75: Table 8-9 Burner Electrical Troubleshooting - 3C Engine

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting Table 8-9 Burner Electrical Troubleshooting – 3C Engine Step Possible Cause If . . . • Yes, go to 1a. Is there 12Vdc between the 2 center terminals of the frame solenoid? •...

  • Page 76: Table 8-10 Burner Electrical Troubleshooting - 3C Engine (Continued)

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting Table 8-10 Burner Electrical Troubleshooting – 3C Engine (continued) Step Possible Cause If . . . • Yes, then there should be 12Vdc on the Is there 12Vdc between the positive and negative battery post? If this check is done battery side of the circuit breaker.

  • Page 77: Table 8-11 Burner Electrical Troubleshooting - 3C Engine (Continued)

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting Table 8-11 Burner Electrical Troubleshooting – 3C Engine (continued) Step Possible Cause If . . . • Yes, replace PAKSTAT. Is there 12Vdc between terminal #3 orange wire and terminal #8 black wire of the •...

  • Page 78: Table 8-12 Burner Electrical Troubleshooting - 3C Engine (Continued)

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting Table 8-12 Burner Electrical Troubleshooting – 3C Engine (continued) Step Possible Cause If . . . • Yes, replace circuit breaker. Is there 12Vdc between bottom terminal of • No, go to Step 13. circuit breaker (red wire) and nearby ground source (black wire)? •...

  • Page 79: Fig. 8-3 Diesel Burner Schematic - 3C Engine

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting GRY-3 GRY-1 PNK-3 PNK-2 WHT/GRN-1 WHT/GRN-4 WHT/GRN-2 WHT/GRN-5 ORN-2 ORN-1 BLK-5 BLK-1 BLK-6&BLK-6 BLK GND BLK-15&BLK-16 BLK-4 ORN-2 WHT/GRN-1 HOSE MAT'L GRY-2 GRN BRNR WHT/GRN-2 WHT-RED SOLN HOT OIL 43391 RED/BLK-3 RED/BLK-3 PRP-3...

  • Page 80: Table 8-13 Smoke Coming Out Of Exhaust Stack

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting 8.0.2. Excessive Smoke Coming Out of Exhaust Stack Table 8-13 Smoke Coming Out of Exhaust Stack Step Smoke Coming Out of the Exhaust Stack White smoke indicates that there is too much air being forced though the burner. Loosen the Air Shutter screw and rotate the Air Shutter counter clockwise to reduce air.

  • Page 81: Table 8-15 Testing The Dc Controller

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting 8.0.4. Testing the DC Controller Table 8-15 Testing the DC controller Step Bench Test DC Controller Remove all wire nuts attaching the DC Controller to the burner. Attach the black ground wire to the negative battery post. Attach the red wire to the positive battery post.

  • Page 82: Table 8-17 Burner Ignition Coil Test

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting 8.0.6. Burner Ignition Coil Testing Table 8-17 Burner Ignition Coil Test Step Ignition Coil Test Make sure the burner is off. Open the ignition transformer (located above the blower) to expose the springs.

  • Page 83: Fig. 8-4 Diesel Burner Electrode Adjustment

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting 5/32 ELECTRODE R 1/4 NOZZLE 5/32 Fig. 8-4 Diesel Burner Electrode Adjustment Air Shutter = 8 Air Band = 0 Fuel Pressure = 140 PSI Adjustment Plate = 3 IGNITION COIL LOCKING TAB AIR SHUTTER SCREW NOZZLE LINE NUT AIR SETTING #...

  • Page 84: Sealant Heating Slowly

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting 8.1 Sealant Heating Slowly Table 8-19 Sealant is Heating Slowly Step Sealant is Heating Slowly With the material level half or less, open the loading lid and inspect the inside edge of the material tank.

  • Page 85: Agitator Troubleshooting

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting 8.2 Agitator Troubleshooting 8.2.1 Symptom: Mixer Does Not Rotate Table 8-20 Basic Visual Mixer Troubleshooting Step Possible Cause If . . . • Yes, go to Step 2. Is the Material Temperature Display at or above 275°F? •...

  • Page 86: Table 8-21 Mixer Electrical Troubleshooting

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting Note: Fig. 8-7 Mixer Circuit while troubleshooting the mixer electrical system. Table 8-21 Mixer Electrical Troubleshooting Step Possible Cause If . . . • Yes, then the mixer should be working. If it Is the amber light "ON"...

  • Page 87: Table 8-22 Mixer Electrical Troubleshooting (Continued)

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting Table 8-22 Mixer Electrical Troubleshooting (continued) Step Possible Cause If . . . • Yes, on both red wires check for loose Is there 12Vdc between the D.S. lid switch red wires and a nearby ground source? connections or broken wires between D.S.

  • Page 88: Table 8-23 Mixer Electrical Troubleshooting (Continued)

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting If you are working on a compressor unit go to Table 8-7 Electrical Troubleshooting – 4LE2 Engine (continued) now. Table 8-23 Mixer Electrical Troubleshooting (continued) Step Possible Cause If . . . •...

  • Page 89: Fig. 8-6 Checking Din Plug Voltage

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting Fig. 8-6 Checking Din Plug Voltage ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Troubleshooting 8-23...

  • Page 90: Fig. 8-7 Mixer Circuit

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting UPPER TERMINAL BLOCKS HOT OIL PAKSTAT PNK-3 PNK-2 RED LID D.S. ORN-2 ORN-1 BLK-5 BLK-1 BLK GND BLK-4 ORN-2 MATERIAL PAKSTAT HOSE MAT'L HOT OIL 43391 BRN-4 WHT/BLK RED-8 BLK-15 PNK-3 WHT/BLK BLU PMP...

  • Page 91: Mixer Hydraulic Troubleshooting

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting 8.2.2 Mixer Hydraulic Troubleshooting Table 8-24 Mixer Hydraulic Troubleshooting Step Possible Cause If . . . • Yes, go to Step 2. Remove the din plug, then remove the coil by unscrewing the nut on top of the coil.

  • Page 92: Fig. 8-8 Hydraulic Valve Pressure Setting

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting RVA - Agitator Pressure Relief Allen Screw Set @ 1500 PSI Jam Nut RVP - Pump Pressure Relief Set @ 1000 PSI RVHO - Hot Oil Pump Pressure Relief Set @ 800 PSI Agitation Direction = Counterclockwise Hydraulic Flow EB/SB= 10.8 GPM @ 2400 RPM Hydraulic Flow EC/SC = 7.94 GPM @ 2350 RPM...

  • Page 93: Fig. 8-9 Din Plug Layout

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting Mixer Reverse Mixer Forward Pump Forward Pump Reverse Mounting Tube Mounting Plate Fig. 8-9 Din Plug Layout ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Troubleshooting 8-27...

  • Page 94: Hose Troubleshooting

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting 8.3 Hose Troubleshooting 8.3.1 Symptom: Hose Does Not Heat Table 8-25 Basic Visual Troubleshooting Step Possible Cause If . . . • Yes, go to Step 2. Is the Material Temperature Display at or above 275°F? •...

  • Page 95: Table 8-27 Electrical Troubleshooting (Continued)

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting Table 8-27 Electrical Troubleshooting (continued) Step Possible Cause If . . . • Yes, go to Step 3a. Check for continuity in the hose from end to end. Disconnect the three blue heating •...

  • Page 96: Fig. 8-10 Junction Box Voltage Testing

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting Table 8-28 Electrical Troubleshooting (continued) Step Possible Cause If . . . • Yes, check for loose or broken wires Is there 12Vdc between the Hose Selector switch pink wire labeled “PNK-4 (bottom left between switch and upper terminal block.

  • Page 97: Fig. 8-11 Hose Circuit Schematic

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting PNK-3 PNK-2 BRN - TO ENG CTRL RED LID D. S . ORN-2 ORN-1 BLK-5 BLK-1 BLK-6&BLK-6 BLK GND BLK-15&BLK-16 BLK-4 ORN-2 PNK-4 PNK-1 BLU-1 WHT/GRN-1 BLU-GEN HOSE MAT'L WHT/GRN-2 HOT OIL 43391 BLU-2...

  • Page 98: Fig. 8-12 Junction Box Wiring

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting TRIGGER RED TRIGGER RED SENSOR BLACK SENSOR WHITE HEATER BLUE HEATER BLUE HEATER BLUE TRIGGER RED TRIGGER GREEN SENSOR BLACK SENSOR WHITE HEATER GREEN HEATER WHITE HEATER BLACK KETTLE END WAND END Fig.

  • Page 99: Symptom: Trigger Is Not Working

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting 8.3.2 Symptom: Trigger is Not Working Table 8-29 Trigger is not Working Step Possible Cause If . . . • Yes, go to Check continuity between two red wires Table 8-32 Basic Visual Pump coming from the hose in junction box.

  • Page 100: Rtd Sensor Ohms Vs. Temperature

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting 8.3.3 RTD Sensor Ohms vs. Temperature Table 8-23 below shows what the ohm reading would be for a given temperature. The following are the instructions for using the table. Measure the resistance (ohms) of the sensor in question with an ohm meter (See 7.3 Checking Resistance (Ohms)) in Section...

  • Page 101: Table 8-31 Rtd Sensor Ohms Vs. Temperature (Continued)

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting Table 8-31 RTD Sensor Ohms vs. Temperature (continued) °F 1506.6 1508.7 1510.8 1512.8 1514.9 1517.0 1519.1 1521.2 1523.3 1525.3 1527.4 1529.5 1531.6 1533.7 1535.7 1537.8 1539.9 1542.0 1544.1 1546.1 1548.2 1550.3 1552.4 1554.5...

  • Page 102: Pump Troubleshooting

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting 8.4 Pump Troubleshooting 8.4.1 Symptom: Material Does Not Dispense When the Pump is Activated Table 8-32 Basic Visual Pump Troubleshooting Step Possible Cause If . . . • Yes, go to Step 2. Is the Hose Temperature Display at or above 325°F? •...

  • Page 103: Pump Hydraulic Troubleshooting

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting NOTE: Fig. 8-13 Pump Circuit Schematic while troubleshooting the pump electrical system. Table 8-33 Pump Electrical Troubleshooting Step Possible Cause If . . . • Yes, then the pump should be working. If it Is the amber light “ON”...

  • Page 104: Table 8-34 Pump Electrical Troubleshooting (Continued)

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting Table 8-34 Pump Electrical Troubleshooting (continued) Step Possible Cause If . . . • Yes, check for loose or broken wire Is there 12Vdc between the blue wire on terminal #12 of pump relay and the black between terminal #12 and the terminal wire on terminal #13 of pump relay? block.

  • Page 105: Table 8-35 Pump Electrical Troubleshooting (Continued)

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting Table 8-35 Pump Electrical Troubleshooting (continued) Step Possible Cause If . . . • Yes, replace terminal block. Is there 12Vdc between pink wire labeled PNK-2 upper terminal block and nearby •...

  • Page 106: Fig. 8-13 Pump Circuit Schematic

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting Table 8-36 Pump Electrical Troubleshooting (continued) Step Possible Cause If . . . • Yes, check for loose or broken wire Is there 12Vdc between pink wire labeled “PNK-3 on the upper terminal block and a between terminal block and hose selector nearby ground source black wire? switch.

  • Page 107: Table 8-37 Pump Hydraulic Troubleshooting

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting 8.4.2 Pump Hydraulic Troubleshooting Table 8-37 Pump Hydraulic Troubleshooting Step Possible Cause If… • Yes, go to Step 2. Does the coil magnetize when the din plug amber light is “ON”? •...

  • Page 108: Engine Diagnostic Trouble Codes (Dtc)

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting 8.5 Engine Diagnostic Trouble Codes (DTC) 8.5.1 How to use the Diagnostic Trouble Code Table The engine supplied on the EZ 1000 Series II 100CFM Compressor machine is capable of displaying Diagnostic Trouble Codes (DTC) on the engine control panel display.

  • Page 109: Table 8-39 Engine Dtc Table Pn 47600Ec100, 47600Sc100 (Continued)

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting Table 8-39 Engine DTC Table PN 47600EC100, 47600SC100 (Continued) 10006-1 Charge circuit malfunction bank 2 10007-2 CPU monitoring IC malfunction 10008-2 A/D conversion malfunction 10009-2 5V power supply 3 voltage malfunction 100-1 Engine oil pressure drop 10010-2...

  • Page 110: Table 8-40 Engine Dtc Table Pn 47600Ec100, 47600Sc100 (Continued)

    EZ 1000 Series II Melter Part Manual Chapter 8 Troubleshooting Table 8-40 Engine DTC Table PN 47600EC100, 47600SC100 (Continued) 628-2 ROM malfunction 633-7 Pressure limited open 636-2 Cam sensor malfunction (no signal) 636-7 Cam sensor phase shifting 639-19 CAN Bus malfunction 651-5 Injection nozzle 1 driving system disconnection 652-5...

  • Page 111: About The Illustrated Parts List

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.0 About the Illustrated Parts List The Illustrated Parts List (IPL) is designed to help technical service or maintenance personnel correctly identify orderable replacement parts. The figure and table titles reference the part number (PN) to which they apply. The PN’s for each of the EZ 1000 Series II Diesel Melter machine models are as follows: EZ1000 Series II Electric Base Diesel Melter PN46200EB EZ1000 Series II Standard Base Diesel Melter PN46200SB...

  • Page 112: Ez1000 Series Ii Ez1000 Melters: 47600Ec100 / 47600Sb100 / 46200Eb / 46200Sb

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.2 EZ1000 Series II EZ1000 Melters: 47600EC100 / 47600SB100 / 46200EB / 46200SB 23 24 Fig. 9-1 EZ1000 Series II Melters: 47600EC100 / 47600SB100 (NOT SHOWN) / 46200EB (NOT SHOWN) / 46200SB (NOT SHOWN) ©2019 by Crafco, Inc.

  • Page 113: Fig. 9-25 Material Pump Assembly

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-1 44342 TIRE AND WHEEL ASSEMBLY 45007 TORSIONAL AXLE ASSEMBLY 23117 BREAKAWAY SWITCH 47103 ENGINE ASSEMBLY – 46200EB 47100 ENGINE ASSEMBLY – 46200SB 47110 ENGINE ASSEMBLY –...

  • Page 114: Fig. 9-2 Ez1000 Series Ii Melter: 47600Ec100 / 47600Sb100 (Not Shown)

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 27 28 Fig. 9-2 EZ1000 Series II Melter: 47600EC100 / 47600SB100 (NOT SHOWN) / 46200EB (NOT SHOWN) / 46200SB (NOT SHOWN) ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Illustrated Parts List 9-4...
  • Page 115 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-2 32363 TAIL LIGHT, STOP, TURN, AND TAIL 24040 SIDE MARKER, RED 24041 CLEARENCE MARKER, YELLOW 46707 SUPPORT ASSEMBLY, WAND 24000 BATTERY 24002 BATTERY BOX...
  • Page 116 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 27 28 Fig. 9-3 EZ1000 Series II Melter: 47600EC100 / 47600SB100 (NOT SHOWN) / 46200EB (NOT SHOWN) / 46200SB (NOT SHOWN) ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Illustrated Parts List 9-6...
  • Page 117 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-3 47060N TANK, DIESEL 46041 DRIP PAN 47482N HOSE, AIR, 3/4” X 50 FT – 47600EC100 & 47600SC100 47483N LANCE, AIR, HIGH OUTPUT – 47600EC100 & 47600SC100 ©2019 by Crafco, Inc.

  • Page 118: Ez1000 Series Ii Melter Options

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.3 EZ1000 Series II Melter Options Fig. 9-4 EZ1000 Series II Melter Options FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-4 46170K STROBE LIGHT KIT 43549 KIT, SPARE TIRE 47485N RACK, AIR HOSE 46260...
  • Page 119 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List This page left blank intentionally ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Illustrated Parts List 9-9...

  • Page 120: Fig. 9-5 Ez1000 Series Ii Melter Options

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List Fig. 9-5 EZ1000 Series II Melter Options ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Illustrated Parts List 9-10...
  • Page 121 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-5 51399 CONVEYOR ASSEMBLY 46280K ARROW BOARD 46279 KIT, GRAVITY FEED 26098 TOOL BOX 24190K HEATER, FIREROD, 110V 24194K HEATER, FIREROD, 220V 41259K KIT, 100# PROPANE TANK 47500...

  • Page 122: Fig. 9-6 Ez1000 Series Ii Melter Options

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List Fig. 9-6 EZ1000 Series II Melter Options ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Illustrated Parts List 9-12...
  • Page 123 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-6 47636N HOSE REEL 47638N HOSE REEL, STAINLESS STEEL 47652N MOUNT, REEL 47650N FLEXHOSE, ¾ X 55” 47480N COMPRESSOR ASSEMBLY 29878 MALE ELBOW ADAPTOR (NOT SHOWN) 26058 FIRE EXTINGUISHER W/ COVER...

  • Page 124: Fig. 9-7 Ez1000 Series Ii Melter Options

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List Fig. 9-7 EZ1000 Series II Melter Options ITEM PART NO. DESCRIPTION QTY. Fig. 9-7 46374 INSULATION KIT, ENG CVR - 46200EB,46200SB 45535 ENGINE COVER ASSEMBLY- 46200EB, 46200SB 44151 PLATE, SUPPORT –...

  • Page 125: Tank Detail

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.4 Tank Detail Fig. 9-8 Tank Detail FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-8 46246 PADDLE, AGITATOR 42574 MOTOR, HYDRAULIC – AGITATOR 46050 SHAFT ASSEMBLY – AGITATOR 46380 BURNER, 14 VOLT DIESEL 46058...

  • Page 126: Plumbing

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.5 Plumbing Fig. 9-9 Plumbing ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Illustrated Parts List 9-16...
  • Page 127 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-9 42070 MATERIAL PUMP ASSEMBLY, JACKETED 22027 HYDRAULIC MOTOR 22030 NIPPLE ASSEMBLY, FLANGED 29050 GASKET, 2” CIRCULAR FLANGED 46668 ELBOW, DOUBLE 46678 FLANGED TEE 41246...

  • Page 128: Control Box Assembly 47202 - 46200Eb

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.6 Control Box Assembly 47202 – 46200EB YLW-1 BLK/RED-1 BLK-6 RED-5 BRN-3 RED/BLK-3 BLK/RED WHT-3 BLK-11 WHT-4 BLK-12 BLK-2 BRN-1 PNK-4 PNK-3 MOUNT SWITCH NOTCH DOWN Fig. 9-10 Control Box Assembly 47202 - 46200EB ©2019 by Crafco, Inc.
  • Page 129 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-10 45595 ENCLOSURE (NOT SHOWN) 24024 CORD CONNECTOR 50280 1/2” CONDUIT NUT 51662 SOCKET, RELAY 51661 RELAY 51663 HOLD DOWN SPRING 51691 TEMPERATURE CONTROLLER, 400°/325°...

  • Page 130: Fig. 9-11 Control Box Assembly 47202 - 46200Eb

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List MOUNT SWITCH NOTCH DOWN Fig. 9-11 Control Box Assembly 47202 - 46200EB ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Illustrated Parts List 9-20...
  • Page 131 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-11 24076 HOUR METER 41994 IGNITION SWITCH 45950 SOCKET, CONNECTOR 45970 WIRING HARNESS, EXTENSION 51698 RIBBON CABLE, 5” 51811 SWITCH, HOSE SELECTOR 32522 SWITCH, PUMP 44975...

  • Page 132: Control Box Assembly 47201 - 46200Sb

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.7 Control Box Assembly 47201 – 46200SB Fig. 9-12 Control Box Assembly 47201 - 46200SB ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Illustrated Parts List 9-22...
  • Page 133 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-12 45595 ENCLOSURE (NOT SHOWN) 24021 CORD CONNECTOR 50280 1/2” CONDUIT NUT 51662 SOCKET, RELAY 51661 RELAY 51663 HOLD DOWN SPRING 51672 TEMPERATURE CONTROLLER, 400°/275°...

  • Page 134: Fig. 9-13 Control Box Assembly 47201 - 46200Sb

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List Fig. 9-13 Control Box Assembly 47201 - 46200SB ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Illustrated Parts List 9-24...
  • Page 135 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-13 44990 KEY AND TUMBLER 41994 IGNITION SWITCH W/O TUMBLER 45950 SOCKET, CONNECTOR 45970 WIRING HARNESS, EXTENSION 51698 RIBBON CABLE, 5” 44976 GAUGE, OIL PRESSURE OPT.

  • Page 136: Control Box Assembly 47210 - 47600Ec100

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.8 Control Box Assembly 47210 – 47600EC100 CUT BACK 1.5" & SOLDER DIODE WITH SILVER MARK TOWARDS TERMINAL BLOCK COVER WITH 1.5" OF 51532 MOUNT SWITCH NOTCH DOWN Fig.
  • Page 137 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-14 47203 ENCLOSURE (NOT SHOWN) 24024 CORD CONNECTOR 50280 1/2” CONDUIT NUT 51662 SOCKET, RELAY 51661 RELAY 51663 HOLD DOWN SPRING 51691 TEMPERATURE CONTROLLER, 400°/325°...

  • Page 138: Fig. 9-15 Control Box Assembly 47210 - 47600Ec100

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List Fig. 9-15 Control Box Assembly 47210 – 47600EC100 ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Illustrated Parts List 9-28...
  • Page 139 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-15 46239 SWITCH, ON/OFF, W/ KEY 51852 CONTACT BLOCK, N.O. 52338 SWITCH, SPST ON(ON) 46494 ALARM, PIEZO 32532 FUSE ASSY., STROBE LIGHT 32508 FUSE, 15A (INCLUDED IN 32532) 51811...

  • Page 140: Control Box Assembly 47215 - 47600Sc100

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.9 Control Box Assembly 47215 – 47600SC100 THE RED TRIGGER, GRN TRIGGER, AND RED/BLK-2' S ARE NOT USED ON THIS BOX Fig. 9-16 Control Box Assembly 47215 – 47600SC100 ©2019 by Crafco, Inc.
  • Page 141 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-16 47203 ENCLOSURE (NOT SHOWN) 24024 CORD CONNECTOR 50280 1/2” CONDUIT NUT 51662 SOCKET, RELAY 51661 RELAY 51663 HOLD DOWN SPRING 51672 TEMPERATURE CONTROLLER, 400°/275°...

  • Page 142: Fig. 9-17 Control Box Assembly 47215 - 47600Sc100

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List BLK-12 WHT/GRN-1 MAT'L WHT-4 WHT/GRN-2 HOT OIL PUMP TEMP 43391 43397 RED-9 PNK-3 GRY-2 RED-5 BLK-5 WHT-1 BRN-4 PNK-3 BLK-6 RED-8 PNK-3 BLK-LIGHT BLK-5 ORN-2 WHT/RED-1 BLK-5 WHTRED-3 BLK-FUSE BRN-2 BRN-ALARM...
  • Page 143 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-17 46239 SWITCH, ON/OFF 51852 CONTACT BLOCK, N.O. 52338 SWITCH, SPST ON(ON) 46494 ALARM, PIEZO 32532 FUSE ASSY., STROBE LIGHT 32508 FUSE, 15A (INCLUDED IN 32532) 32522 SWITCH, DPDT ON-OFF-ON...

  • Page 144: Engine Assembly - Non Compressor

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.10 Engine Assembly – Non Compressor Fig. 9-18 Engine Assembly - 46200EB, 46200SB ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Illustrated Parts List 9-34...
  • Page 145 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-18 47103 22 HP ENGINE W/ GENERATOR – 46100EB 47100 22 HP ENGINE NO GENERATOR – 46100SB 45444U UPPER RADIATOR HOSE 47138N UPPER RADIATOR ISOMOUNT RADIATOR KIT (RADIATOR, SHROUD, FINGER...

  • Page 146: Engine Assembly - 47600Sc100

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.11 Engine Assembly – 47600SC100 Fig. 9-19 Engine Assembly – 47600SC100 ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Illustrated Parts List 9-36...
  • Page 147 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-19 47110 ENGINE, 4LE2T – NO GEN, STD HOSE 47167N FUEL FILTER 47168N OIL FILTER 45491N HYDRAULIC PUMP 47173N WORKSHOP MANUAL OPT.

  • Page 148: Engine Assembly 47600Sc, 47600Ec Air Filter Side

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.12 Engine Assembly 47600SC, 47600EC Air Filter Side Fig. 9-20 Engine Assembly – 47600SC, 47600EC Air Filter Side ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Illustrated Parts List 9-38...
  • Page 149 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-21 47169N AIR FILTER ELEMENT 47186N SAFETY ELEMENT 47175N RESTRICTION INDICATOR 47179N STARTER 47180N ALTERNATOR, ENGINE ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Illustrated Parts List 9-39...

  • Page 150: Engine Assembly - 47600Ec100

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.13 Engine Assembly – 47600EC100 Fig. 9-21 Engine Assembly – 47600EC100 ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Illustrated Parts List 9-40...
  • Page 151 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-21 47111N ENGINE, 4LE2T – SINGLE. GEN, ELEC HOSE 46322 GENERATOR, 24VAC 47183N BELT, DRIVE – GENERATOR 47170N TENSIONER, BELT (NOT SHOWN) 47167N FUEL FILTER 47168N...

  • Page 152: Material Flow Control Assembly

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.14 Material Flow Control Assembly Fig. 9-22 Material Flow Control Assembly FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-22 29896 3/8” TUBE X 1/2” O-RING ELBOW 46077 KNOB ONLY 46060 HYDRAULIC FLOW CONTROL (NO FITTINGS) ©2019 by Crafco, Inc.

  • Page 153: Hydraulic Compressor Valve Assembly

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.15 Hydraulic Compressor Valve Assembly Fig. 9-23 Compressor Valve Assembly FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-23 45417 VALVE, RELIEF 45429 VALVE, LOGIC RELIEF 45426 COIL, SOLENOID VALVE 45424 VALVE, SOLENOID FITTING, #12 ORB X #10 JIC STRAIGHT...

  • Page 154: Diesel Burner Assembly

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.16 Diesel Burner Assembly BACK VIEW SIDE VIEW Fig. 9-24 Diesel Burner ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Illustrated Parts List 9-44...
  • Page 155 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-24 41949 IGNITION TRANSFORMER 41870 CAD EYE (NOT SHOWN) 42335 DC CONTROLLER 41890 BLOWER MOTOR 41970 COUPLING, FUEL PUMP 41892 PUMP, FUEL 41932 VALVE STEM, FUEL SOLENOID 41933...

  • Page 156: Material Pump Assembly

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.17 Material Pump Assembly NOTE: If the case bores are larger than 3.851” diameter and end plates have any wear (not flat) then the rebuild kit may not work or wear properly. Fig.
  • Page 157 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List This page left blank intentionally ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Illustrated Parts List 9-47...

  • Page 158: Air Compressor Assembly

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.18 Air Compressor Assembly Fig. 9-26 Compressor Assembly ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Illustrated Parts List 9-48...
  • Page 159 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-26 28004 3/4” CLOSE NIPPLE 28254 3/4” GALVANIZED NPT TEE 28355 BUSHING, 3/4" X 1/2”, GALVANIZED 45564 NIPPLE, RESTRICTOR 50267 MUFFLER, AIR 47648N 3/4"...

  • Page 160: High Output Air Lance Assembly

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.19 High Output Air Lance Assembly Fig. 9-27 High Output Air Lance Assembly FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-27 47483N LANCE, AIR, HIGH OUTPUT WITH SWVL & CPLR 70250 3/4”...
  • Page 161 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List This page left blank intentionally ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Illustrated Parts List 9-51...

  • Page 162: Wand Assembly

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.20 Wand Assembly Fig. 9-28 Wand Assembly ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Illustrated Parts List 9-52...
  • Page 163 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-28 52204 COVER, WAND 50278 TIP GUARD, LONG CLAMP ON 52206 CORD ASSEMBLY 52201RN HANDLE, WAND – RIGHT (W/INSERTS) GEN 2 52201LN HANDLE, WAND –...

  • Page 164: Diesel Fuel Line Schematic - Non-Compressor

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.21 Diesel Fuel Line Schematic – Non-Compressor Fig. 9-29 Diesel Fuel Line Schematic – Non-Compressor ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Illustrated Parts List 9-54...
  • Page 165 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. 1. DIESEL FUEL TANK TO ENGINE FUEL FILTER "IN" PORT Fig. 9-30 26782 FITTING, 1/4 MPT X 5/16 JIC ELBOW 26767 FITTING, #6 HOSE PUSH-ON 47662N HOSE, 5/16 x 72”...

  • Page 166: Diesel Fuel Line Schematic - Compressors

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.22 Diesel Fuel Line Schematic – Compressors Fig. 9-30 Diesel Fuel Line Schematic - Compressors ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Illustrated Parts List 9-56...
  • Page 167 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. 1. DIESEL FUEL TANK TO ENGINE FUEL FILTER "IN" PORT Fig. 9-30 26753 FITTING, 1/4 MPT X 3/8 JIC ELBOW 26754 FITTING, #6 HOSE PUSH-ON 29646N HOSE, 3/8 x 51”...

  • Page 168: Electrical Schematic - Electric Hose

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.23 Electrical Schematic – Electric Hose HOT OIL MATERIAL SENSOR DIN PLUG LOCATION LID SWITCH P.S. LID SWITCH D.S. 45425 COMPRESSOR VALVE RED TO OIL PRESS. SWITCH WHT-RED TO OIL PRESS. SWITCH BLACK TO FRAME BOLT WHITE WIRE TO TEMPERATURE SWITCH GREEN TO BURNER PLUG...
  • Page 169 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-31 47202 CONTROL BOX ASSEMBLY 45970 WIRING HARNESS, EXT. – NON-COMPRESSOR 47212N WIRING HARNESS, EXT. - COMPRESSORS 51836 CABLE ASSEMBLY, TRIGGER 52342N CABLE ASSEMBLY, ENGINE 51834...

  • Page 170: Electrical Schematic - Standard Hose

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.24 Electrical Schematic – Standard Hose HOT OIL MATERIAL SENSOR SENSOR DIN PLUG LOCATION LID SWITCH P. S . LID SWITCH D.S. 45425 COMPRESSOR VALVE RED TO OIL PRESS. SWITCH WHT-RED TO OIL PRESS.
  • Page 171 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-32 47201 CONTROL BOX ASSEMBLY 45970 WIRING HARNESS, EXT. – NON-COMPRESSOR 47212N WIRING HARNESS, EXT. – COMPRESSOR 51836 CABLE ASSEMBLY, TRIGGER 52342N CABLE ASSEMBLY, ENGINE 51834...

  • Page 172: Fig. 9-33 Optional Engine Cover For Compressor Models

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.25 Optional Engine Cover for Compressor Models Fig. 9-33 Optional Engine Cover for Compressor Models FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-33 47500N OPTIONAL ENGINE COVER, 4LE2 ENGINE 47510N LATCH, COMPRESSION, W/ KEY 43746...
  • Page 173 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List This page left blank intentionally ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Illustrated Parts List 9-63...

  • Page 174: Hot Air Lance

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.26 Hot Air Lance Fig. 9-34 Hot Air Lance (Option) ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Illustrated Parts List 9-64...
  • Page 175 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-34 45651 MIXING BLOCK 51401 NIPPLE, 1/4 NPT HEX 29195 VALVE, 1/4” BALL 45656 AIR MIXER TUBE 45658 PROPANE TUBE W/ ORIFICE 45652 BURNER BASE 28340...

  • Page 176: Jacketed Pump System

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.27 Jacketed Pump System Fig. 9-35 Jacketed Pump System ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Illustrated Parts List 9-66...
  • Page 177 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-35 45433 HYDRAULIC VALVE ASSY HYDRAULIC VALVE “HA” PORT TO HOT OIL MOTOR 29919 1/2 JIC X 3/8 0-RING ADAPTOR 6M3K6G-6FJX 6G-8FJX90S 22 18.5 HYDRAULIC HOSE 40311 STRAIGHT THD ADAPTER...

  • Page 178: Fig. 9-36 Jacketed Pump System

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 13 8 Fig. 9-36 Jacketed Pump System ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Illustrated Parts List 9-68...
  • Page 179 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-36 47674N NIPPLE, 1/2-14 NPT, 11.5" 41499 1/2" HOT OIL BALL VALVE 47656N FLEX HOSE ASSEMBLY, 33” 47657N FLEX HOSE ASSEMBLY, 23” 47658N FLEX HOSE ASSEMBLY, 25”...

  • Page 180: Hydraulic Control Valve Assembly

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.28 Hydraulic Control Valve Assembly Fig. 9-37 Hydraulic Valve Assembly PN 45433 FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-37 29896 3/4-16 ORB X #8 JIC STR. 29919 9/16-18 ORB X #8 JIC STR.
  • Page 181 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List This page left blank intentionally ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Illustrated Parts List 9-71...

  • Page 182: Hot Oil Pump And Motor

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.29 Hot Oil Pump and Motor Fig. 9-38 Pump and Motor Assy, Hot Oil ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..……………...Illustrated Parts List 9-72...
  • Page 183 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List DESCRIPTION FIG. ITEM PART NUMBER Fig. 9-38 22303 HYD. MOTOR MNTG BRACKET 40311 STRAIGHT THREAD ADAPTER 22302 HYDRAULIC MOTOR 28850 1/4-28 X 5/8” HEX SCREW 28645 1/4” SPLIT WASHER 28671 5/16”...

  • Page 184: Hydraulic System Diagram For Jacketed Pump Machines With The 23 Hp Engine (46200Eb, 46200Sb)

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.30 Hydraulic System Diagram for Jacketed Pump Machines with the 23 HP engine (46200EB, 46200SB) 45762 OIL COOLER PUMP DIN PLUG LOCATION BOTM PORT PORT MIXER FRONT REAR PORT PORT FRONT...
  • Page 185 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-39 HYDRAULIC TANK TO HYDRAULIC PUMP 29818 1 5/8 ORING X 1 5/16 JIC 16G4H 16G-16FJX 16G-16FJX90S 17.25 HYDRAULIC HOSE 11.75 29820 1”...

  • Page 186: Fig. 9-40 Hydraulic System Diagram - Non Compressor

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 45762 OIL COOLER PUMP DIN PLUG LOCATION BOTM PORT PORT MIXER REAR FRONT PORT PORT FRONT PORT REAR PORT 41696 HOT OIL PUMP AND MOTOR ASSEMBLY Fig. 9-40 Hydraulic System Diagram – non compressor ©2019 by Crafco, Inc.
  • Page 187 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-40 FLOW CONTROL #3 PORT TO PUMP MOTOR TOP PORT 29896 ½ ORING X ½ JIC ELBOW 8M3K 8G-8FJX 8G-8FJX 30 27 HYDRAULIC HOSE 29913 5/8 ORING X ½...

  • Page 188: Fig. 9-41 Hydraulic System Diagram - Non Compressor

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 45762 OIL COOLER PUMP DIN PLUG LOCATION BOTM PORT PORT MIXER REAR FRONT PORT PORT FRONT PORT REAR PORT 41696 HOT OIL PUMP AND MOTOR ASSEMBLY Fig. 9-41 Hydraulic System Diagram – non compressor ©2019 by Crafco, Inc.
  • Page 189 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-41 HYDRAULIC VALVE “HA” PORT TO HOT OIL MOTOR REAR PORT 29919 1/2 JIC X 3/8 0-RING ADAPTOR 6M3K6G-6FJX 6G-8FJX90S 22 18.5 HYDRAULIC HOSE 40311 STRAIGHT THD ADAPTER...

  • Page 190: Hydraulic System Diagram For Jacketed Pump Machines With The 42 Hp Engine (47600Ec100, 47600Sc100, 47600Ecpa, 47600Scpa)

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List 9.31 Hydraulic System Diagram for Jacketed Pump Machines with the 42 HP engine (47600EC100, 47600SC100, 47600ECPA, 47600SCPA) COMPRESSOR MOTOR DIN PLUG LOCATION COMPRESSOR FLOW VALVE ASSY CONTROL HYDRAULIC TANK REAR PORT...
  • Page 191 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-42 HYDRAULIC TANK TO HYDRAULIC PUMP 29885 1 5/8 ORING X 1 1/4 JIC 20G4H 20G-20FJX 20G-20FJX 24 18 HYDRAULIC HOSE 29888 1 5/8 ORING X 1 1/4 JIC HYDRAULIC PUMP TO HYDRAULIC VALVE...

  • Page 192: Fig. 9-43 Hydraulic System Diagram - Compressor

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List COMPRESSOR MOTOR DIN PLUG LOCATION COMPRESSOR FLOW VALVE ASSY CONTROL HYDRAULIC TANK REAR PORT FRONT MATERIAL PORT HYDRAULIC PUMP OIL COOLER PUMP MOTOR 45762 45491N 22027 FRONT PORT REAR AGITATOR PORT...
  • Page 193 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-43 FLOW CONTROL #3 PORT TO PUMP MOTOR REAR PORT 29896 ½ ORING X ½ JIC ELBOW 8M3K 8G-8FJX 8G-8FJX 30 27 HYDRAULIC HOSE 29913 5/8 ORING X ½...

  • Page 194: Fig. 9-44 Hydraulic System Diagram - Compressor

    EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List COMPRESSOR MOTOR DIN PLUG LOCATION COMPRESSOR FLOW VALVE ASSY CONTROL HYDRAULIC TANK REAR PORT FRONT MATERIAL HYDRAULIC PORT PUMP OIL COOLER PUMP MOTOR 45762 45491N 22027 FRONT PORT REAR AGITATOR PORT...
  • Page 195 EZ 1000 Series II Melter Part Manual Chapter 9 Illustrated Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-44 HYDRAULIC VALVE “HA” PORT TO HOT OIL MOTOR REAR PORT 29919 1/2 JIC X 3/8 0-RING ADAPTOR 6M3K6G-6FJX 6G-8FJX90S 22 18.5 HYDRAULIC HOSE 40311 STRAIGHT THD ADAPTER...

  • Page 197: Tools And Accessories

    EZ 1000 Series II Melter Part Manual Chapter 10 Tools and Accessories 10.0 Tools and Accessories Crafco Sealing Foot/Protruded 27159 – 1/4” Protruding 27160 – 3/8” Protruding Crafco Applicator Disk 27162 – 3” Disk Assembly 27163 – 4” Disk Assembly 27164 –...
  • Page 198 EZ 1000 Series II Melter Part Manual Chapter 10 Tools and Accessories Crafco Pour Pot with Wheels - 40200 Crafco Heavy Duty Squeegee with Aluminum Handle - 27199 27195 – Replacement Blade Super Shot Drip Stopper Use with 50270 Duckbill 27114 –...
  • Page 199 EZ 1000 Series II Melter Part Manual Chapter 10 Tools and Accessories Crafco Low Velocity Heat Lance - 32259 Crafco Hand Torch W/ 20ft. Hose – 25012 W/ 12ft. Hose – 25016 W/ 50ft. Hose – 25021 ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..………………..Tools and Accessories 10-3...
  • Page 202 ©2019 Crafco, Inc.

This manual is also suitable for:

Crafco 46200ebCrafco 47600ec100Crafco 46200sb

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