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EMP Refuse Gen IV Mini-Hybrid Quick Start Manual

Cooling systems
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Refuse Gen IV Mini-Hybrid®
Service drawings for this manual can be obtained at
Rev
Rev By
A
JRB
B
SRS
9970039096_Rev. B - 8/2/2019
Quick Start Guide
Cooling Systems
by searching for the system's part number.
Date
07/26/16
New Release
08/02/19
Revisions
www.emp-corp.com/support/documents
Description of Change
© 2016 EMP, Inc.
Approved By
ECN4325
ECN5314
1

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Summary of Contents for EMP Refuse Gen IV Mini-Hybrid

  • Page 1 Quick Start Guide Refuse Gen IV Mini-Hybrid® Cooling Systems Service drawings for this manual can be obtained at www.emp-corp.com/support/documents by searching for the system’s part number. Rev By Date Description of Change Approved By 07/26/16 New Release ECN4325 08/02/19 Revisions ECN5314 9970039096_Rev.

  • Page 2: Product Overview

    Service@emp-corp.com Product Overview The EMP Mini-Hybrid® Cooling System is a revolutionary advanced thermal product designed for heavy duty vehicles. The Mini-Hybrid system is ideal for retrofitting/refurbishing existing fleets. Benefits include better fuel economy and lower maintenance costs. EMP’s Mini-Hybrid system uses proprietary precision cooling algorithms to manage cooling needs of engines and AC systems.

  • Page 3: Table Of Contents

    Ignition Source ..............................8 USER/MAINTENANCE INTERFACES ......................... 8 Push Button Reverse ............................8 On-Board Diagnostic Notification ........................9 EMP Service Suite ............................10 TECHNICAL HELP ............................. 12 FINAL AUDIT/WARRANTY ..........................12 PRODUCT WARRANTY REGISTRATION FORM ..................... 13 © 2016 EMP, Inc.

  • Page 4: Introduction

    If a tool, procedure, work method, or operating technique that is not specifically recommended by EMP is used, you must satisfy yourself that it is safe for you and for others. You should ensure that the product will not be damaged or be made unsafe by the operation, maintenance, or repair procedures that you choose.

  • Page 5: Safety

    If a tool, procedure, work method, or operating technique that is not specifically recommended by EMP is used, you must satisfy yourself that it is safe for you and for others. You should ensure that the product will not be damaged or be made unsafe by the operation, maintenance, or repair procedures that you choose.

  • Page 6: Explanation Of Function

    The Mini-Hybrid system (see Figure 1) consists of Power consumption is also reduced through variable-speed electric fans and an EMP TMC individual control of fans. For example, if two fans system controller. The Mini-Hybrid system replaces...

  • Page 7: System Interfaces

    Engine coolant and intake manifold temperature inputs from the ECU are acquired by installing an adapter harness in the existing vehicle CAN wiring. The EMP CAN adapter harness is located under the dash panels or in the engine compartment on most trucks (see Figure 2).

  • Page 8: Ignition Source

    20 seconds. Pressing the button a second time at any point after reverse cycle initiation will cancel the reverse cycle. Figure 4 Figure 5 © 2016 EMP, Inc.

  • Page 9: On-Board Diagnostic Notification

    The engine will only derate or disable if necessary based on ECU measurements of excessive temperature(s). Diagnostic codes are listed in the troubleshooting manual for the system and are available in the EMP Service Suite software package available at www.emp-corp.com.

  • Page 10: Emp Service Suite

    Troubleshooting manuals and diagnostic code definitions are available under the trouble shooting menu. The best way to learn about the EMP Service Suite is to browse the tutorial located in the help menu of EMPower Connect. See Figure 7.
  • Page 11 (see Figure 8). NOTE: Click on Troubleshoot to open the troubleshooting manual for detailed troubleshooting steps (see Figure 8). Figure 8 © 2016 EMP, Inc.

  • Page 12: Technical Help

    Figure 9 Technical Help Contact EMP Customer Service for technical help at +1 (906) 789-7497 or service@emp-corp.com. Additional information about this product is located under the support tab of the EMP official website: www.emp-corp.com Final Audit/Warranty Mail, Fax, or Email the completed final audit/warranty registration form located at the end of this document to:...

  • Page 13: Product Warranty Registration Form

    Product Warranty Registration Form Product Warranty Registration Form © 2016 EMP, Inc.
  • Page 14 Product Type (Complete one form per Electric Water Pump product type. For complete thermal Individual Fan Individual system assemblies you do not need to Controller register each assembled fan/controller/ EMP Alternator pump) Oil Pump OilMate System Other Thermal System - # of Fans Model Purchased...
  • Page 15 Vehicle Information Serial, Part, and Model Number are Located on the EMP Product Label Fleet ID # Vehicle Make/Model Vehicle Model Year Vehicle Identification Number (VIN) Vehicle Miles/Hours at Installation If New System, Alternator Serial Number Notes Contact EMP Mail/Fax/E-Mail Completed Registration Forms to:...

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