Summary of Contents for Avery Dennison SS Finisher
- Page 1 Users Manual SS Finisher Operation / Maintenance and Parts List AVERY DENNISON Manual Edition 3.0 26 October 2015 Manual Part Number 421385 Warranty Information 1 Users Manual SS Finisher...
- Page 2 This Class A digital apparatus meets all requirements of the Canadian Interference Causing Equipment Régulations. Cet appareil numerique de la classe A respecte toutes les exigences du Reglement sur le material broilleur du Canada Warranty Information 2 Users Manual SS Finisher...
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Page 3: Table Of Contents
Troubleshooting Electrical ....................... 32 Appendix A – Manufacturers of Hearing Protectors Appendix B – Error Messages Appendix C – Label/Machine Speed Appendix D – Multi-color Contrast Sensor Appendix E – Checking Roll Direction Warranty Information 3 Users Manual SS Finisher... - Page 4 Drive Assembly ........................66 Drive Parts List ........................67 Contrast Sensor Assembly ....................... 68 Contrast Sensor Parts List ......................69 Cover Assembly ........................70 Cover Parts List........................71 Revision Record ........................72 Warranty Information 4 Users Manual SS Finisher...
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Page 5: Warranty Information
Equipment and parts will perform within published specifications. Promised or implied statements by any Avery Dennison employee or representative will not be deemed to vary the terms of the warranty. Equipment and parts must be installed and operated according to recommended procedures and operating conditions. - Page 6 US, exports to Brazil, and then needs warranty coverage, Avery Dennison Brazil has no obligation to provide warranty coverage. The agent must purchase services from Avery Dennison Brazil. THE WARRANTIES PROVIDED HEREIN ARE EXCLUSIVE AND ARE IN LIEU OF ANY IMPLIED WARRANTY OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR OTHER WARRANTY OF QUALITY OR PERFORMANCE, WHETHER EXPRESS OR IMPLIED.
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Page 7: Operation
The machine uses ultrasonic vibrations to cut and seal the label producing a cut edge is as soft and smooth as the original label tape. The SS Finisher will accept label tapes that were printed on a variety of different machines. - Page 8 The power source of the SS Finisher should be a dedicated line. The first sign that the SS Finisher is not being supplied with sufficient power is the ultrasonic’s will stop cutting, but the rest of the SS Finisher will appear fully functional.
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Page 9: Specification
- 05420048K – Kit, 10” stacker tray option - field The SS Finisher is a modular design. It can be used with any of AVERY DENNISON fabric printers including the SNAP 500, SNAP 500 2 over 1 and SNAP 700. -
Page 10: Ultra Sonic Power Supply
In addition there is a knife assembly with a changeable tool steel blade. The power supply should be located next to the SS Finisher. This unit generates electrical pulses at 35 KHz to the converter. All guards must be closed for the Sonics to be activated. - Page 11 Ultrasonic energy is only generated during the actual cut cycle. This is indicated by the green light next to the US_TIME control. Operation 11 Users Manual SS Finisher...
- Page 12 Power Supply. Insert the plug firmly into the socket until it is fully seated. Power Supply Control Cable The Power Supply Control Cable plugs into the 37-pin connector on the rear of the Power Supply. Plug in the cable and secure with the retaining screws. Operation 12 Users Manual SS Finisher...
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Page 13: Machine Parts
Machine Parts Power Supply Control Panel Ultrasonic Horn Exit Conveyor Fabric Guides Dancer Arm Roller Feed Open Lever Stacker Sensor Fabric Guide Adjust Operation 13 Users Manual SS Finisher... -
Page 14: Threading Fabric
Sensor Adjust - Adjust the sensor in the web direction so that the printed sensemark on the fabric will align with the sensor beam. Sensor Adjust Knob Feed Open Lever Fabric Guide Adjust Knob Operation 14 Users Manual SS Finisher... - Page 15 8. Position the fabric so that a sensemark is 10-15mm before the sensor 9. Position the Feed Open Lever so that the Feed Pressure Roller closes. 10. Close the Exit Conveyor and Knife Assembly Plastic Cover. 11. Press the Start to operate the machine. Operation 15 Users Manual SS Finisher...
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Page 16: Adjustments
SS Finisher in top running condition. The following sections are in order of procedure to set-up the knife and to keep the SS Finisher cutting properly. -
Page 17: Squaring The Horn To The Blade
2 screws. Ground Detection Sonic Cutter The SS Finisher has a Ground Detect Circuit that turns the sonic power off after the blade has cut through the fabric. This reduces blade wear and increases the life and reliability of the blade. -
Page 18: Leveling The Top Blade
Sonics and will stall the horn, replace the blade. Note: Bring the Adjusting Nut back to the .750” gap setting whenever a new blade is installed. LOCK KNOB ADJUSTING NUT SPRING KNIFE BLADE Adjustments 18 Users Manual SS Finisher... -
Page 19: Adjusting Knife Pressure
The flag should be positioned so that there is a 0.015” (0.4mm) gap between the Flag and the face of the Switch. When the C-Sensor flag is in the six o’clock positions, the proximity flag should be approximately 90 degrees above the proximity sensor. Adjustments 19 Users Manual SS Finisher... - Page 20 Flag to be at twelve o’clock Flag sensor to be at six o’clock Knife linkage to be at six o’clock Note: Above view, looking at flag and sensor toward the exit conveyor side of machine. Adjustments 20 Users Manual SS Finisher...
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Page 21: Maintenance
4. Remove the sonic stack and replace with a new, or rebuilt sonic stack assembly. 5. Install components in reverse order. 1000W SONIC STACK MOUNT SCREWS SPACERS SONIC MOUNTING BRACKET CONVEYOR ASSEMBLY Maintenance 21 Users Manual SS Finisher... -
Page 22: Replacing The Top Knife Blade
KNIFE BLADE Note: When removing the knife blade, the blade may seem tightly mounted to the knife mount pin. Pull blade off of mount pin by pulling from the top of the blade. Maintenance 22 Users Manual SS Finisher... -
Page 23: Trouble Shooting
Blade is not square to the horn Re-adjust the upper blade. See face procedure in Blade Replacement Blade not parallel to horn face. Re-adjust the upper blade. See procedure in Blade Replacement Trouble Shooting 23 Users Manual SS Finisher... -
Page 24: Sonic Troubleshooting
OK to operate. 4 – Check interface cable between power 4 - Interface cable not plugged supply and SS Finisher 1 – Replace the stack assembly. B - Sonic power supply is on 1 - Cable to converter is bad. -
Page 25: Control Panel Operation
- The stop button will stop the cutter at the end of the current label being sensed. Indicator Lights The AVERY DENNISON SS Finisher has three Indicator lights. These lights are used along with the LCD display to tell the operator the current status of the SS Finisher. - Page 26 - Accumulator waiting for material. Sensor GREEN - SS Finisher is stopped - light is on - sensor is positioned over a sense mark - Flashing light while SS Finisher is running - the sensor is in line with the sense marks. See Color Mark Sensor...
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Page 27: Instrument Panel
Position the label registration mark so that the green light beam from the sensor is just to the right of the registration mark. The light should be in a Trouble Shooting 27 Users Manual SS Finisher... - Page 28 Use the arrow keys to increase or decrease the displayed value. The value will change in single millimeter increment by holding the button or single button pulses. The value that is displayed will be the new length, no save key is required. Trouble Shooting 28 Users Manual SS Finisher...
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Page 29: Contrast Sensor Adjustment
“Amber Light”. The light should quickly flash on and off. If the “Amber Light” is slow to react turn the “Trim Pot” 1/8 turn clockwise and retest until the light toggles quickly. Trouble Shooting 29 Users Manual SS Finisher... -
Page 30: Lcd Display
When the code has finished the above tests, the code will attempt to communicate with the 196 Machine Control Board (MIB). If all tests are complete and no errors detected, then the system will go to the HOME screen. Trouble Shooting 30 Users Manual SS Finisher... -
Page 31: Recommended Spare Parts
Fuse - 5.0A 250V time delay 10:32 x 3/8” Cap Screw 990080 “O” Ring Drive Belt 991028 990755 Fuse, 1.0A 250V time delay 990759 Fuse, 2.0A 250V time delay 990777 Fuse, 0.5A 250V time delay Trouble Shooting 31 Users Manual SS Finisher... -
Page 32: Troubleshooting Electrical
AC entry. Remove the back cover and inspect the cables and connectors. 2 – Faulty Stacker Motor 2 - Replace Stacker Motor. 3 – Stacker jammed. 3 - Remove cause of the jam at the stacker. Trouble Shooting 32 Users Manual SS Finisher... -
Page 33: Appendix A - Manufacturers Of Hearing Protectors
GLENDALE PROTECTIVE TECHNOLOGY, INC. 130 Crossways Park Drive Woodbury, L.I., NY 11797 SELLSTROM MANUFACTURING COMPANY Sellstrom Industrial Park 220 South Hicks Road, Box 355 Palatine, IL 60067 Appendix A – Manufacturers of Hearing Protectors 33 Users Manual SS Finisher... -
Page 34: Appendix B - Error Messages
Appendix B – Error Messages When the SS Finisher detects an error condition, the display will show the last error encountered. When the last error is removed – the display will show previous errors – if they exist. When the machine is first powered on, the front panel will display the following screen;... -
Page 35: Appendix C - Label/Machine Speed
Appendix C – Label/Machine Speed The SS Finisher is capable of producing labels from 25mm to 259mm in length. Not all AVERY DENNISON printers will slow down sufficiently to produce the minimum feed so the SS Finisher will not fall behind creating a loop of material between the two products. - Page 36 Move across the top of the page to the desired speed Move down the column and match the label length selected This is the estimated labels per minute rate the SS Finisher will produce. All marginal size labels must be tested with the desired format. ...
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Page 37: Appendix D - Multi-Color Contrast Sensor
Appendix D – Multi-color Contrast Sensor Sensor Installation - Option No. 05420050 Removing the Rear Cover Turn off the power to the SS Finisher and unplug the power cord. Remove the back cover. Appendix D – Multi-color Contrast Sensor 37... - Page 38 Cut the wire tie holding the harness to the front of the frame. Remove the thumb screw and washer holding the sensor to the mounting bracket. Appendix D – Multi-color Contrast Sensor 38 Users Manual SS Finisher...
- Page 39 Carefully pull the harness through the slot in the frame. Remove the two button head screws to remove the mounting bracket from the frame. Appendix D – Multi-color Contrast Sensor 39 Users Manual SS Finisher...
- Page 40 Screw the other end of the sensor harness to the sensor if not already done so. Install the sensor assembly onto the mounting bracket with the flat washer and thumbscrew. Appendix D – Multi-color Contrast Sensor 40 Users Manual SS Finisher...
- Page 41 Re-installing the Rear Cover After all connections have been made and wires secure, the rear cover can be re- installed. Use the existing button head screws removed from step 1. Appendix D – Multi-color Contrast Sensor 41 Users Manual SS Finisher...
- Page 42 Press and hold SET button. Emitted light turns white Move at least one repeat length using the light spot Hold down SET button Release SET Button Appendix D – Multi-color Contrast Sensor 42 Users Manual SS Finisher...
- Page 43 Color Contrast Sensor Option Assembly Appendix D – Multi-color Contrast Sensor 43 Users Manual SS Finisher...
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Page 44: Appendix E - Checking Roll Direction
This lock stitch must go through the sonic cutter in the right orientation or fraying could occur. If all the other machine settings are proper and you still get fraying, check a blank roll of stock as follows: Appendix E – Checking Roll Direction 44 Users Manual SS Finisher... - Page 45 Attempt to pull a continuous thread off the edge of the tape. Appendix E – Checking Roll Direction 45 Users Manual SS Finisher...
- Page 46 “ravel end to the core.” This edge can be used as the bottom of the cut-single label without fear of fraying. Appendix E – Checking Roll Direction 46 Users Manual SS Finisher...
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Page 47: Electrical Schematic
Electrical Schematic Electrical Schematic 47 Users Manual SS Finisher... -
Page 48: 115V / 230V Schematic - Branson System
3. MULTIPLE COMPONENTS MUST BE CHANGED PRIOR TO CHANGING 1 AMP, 250VAC, T.D. 990755 .5 AMP, 250VAC,T.D. 990777 THE LINE VOLTAGE AMPLITUDE. 2 AMP, 250VAC, T.D. 990759 1 AMP, 250VAC, T.D. 990755 Electrical Schematic 48 Users Manual SS Finisher... -
Page 49: Machine Interface Board Jumper Position
Machine Interface Board Jumper Position SS FINISHER JP4 JUMPER IS PLACED ON THE MIDDLE AND RIGHT PINS Electrical Schematic 49 Users Manual SS Finisher... -
Page 51: Assembly Drawings Mechanical
Assembly Drawings Mechanical Assembly Drawings Mechanical 51 Users Manual SS Finisher... -
Page 52: Unwind Assembly
Unwind Assembly DESCRIPTION TOLERANCES MAT'L: - - - - - - DECIMAL FINISH: - - - - - - ±.015 .XXX ±.005 TITLE .XXXX ±.0005 ANGULAR DATE DRAWING NUMBER Assembly Drawings Mechanical 52 Users Manual SS Finisher... -
Page 53: Unwind Parts List
421002 Front plate 423005 Guide, Unwind arm 423010 Arm, Fabric feed assembly 371128 Top & bottom sensor harness 990455 4-40 x 1/2 Button head screw 990448 Washer, .125 x .313 x .031 FL Assembly Drawings Mechanical 53 Users Manual SS Finisher... -
Page 54: Feed Pressure Roller Assembly
Feed Pressure Roller Assembly Assembly Drawings Mechanical 54 Users Manual SS Finisher... - Page 55 424055 Ass’y, Support - Front pressure 424041 Side plate assembly, Rear 424006 Plate, Top drive 990273 Washer, #10 Belleville 990282 Washer, 3/8 x 5/8 x .005 Shim 990003 4-40 x 1/4 Flat Head Screw Assembly Drawings Mechanical 55 Users Manual SS Finisher...
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Page 56: Knife Assembly
Knife Assembly Assembly Drawings Mechanical 56 Users Manual SS Finisher... -
Page 57: Knife Parts List
BUSHING 5/16 X 1/2 X 3/8" 990122 1/4-20 X 3/4" SOCKET HD CAP SCR 999105 BUSHING 5/16 X 7/16 X 1/4" 427006 ARM, LEVER 999142 BUSHING, 1/2 X 3/4 X 2" Assembly Drawings Mechanical 57 Users Manual SS Finisher... -
Page 58: External Fan Assembly
External Fan Assembly Assembly Drawings Mechanical 58 Users Manual SS Finisher... -
Page 59: External Fan Parts List
External ac fan assembly – 115v 421192 External ac fan assembly – 230v 421193 281105 Guard, Finger 991054 8-32 x 3/8 SS Button head screw 990069 #8 Hex nut 990065 8-32 x 3/8 Button head screw Assembly Drawings Mechanical 59 Users Manual SS Finisher... -
Page 60: Conveyor Assembly
Conveyor Assembly Assembly Drawings Mechanical 60 Users Manual SS Finisher... -
Page 61: Conveyor Parts List
Guard, Gear 999081 Bushing, I-glide 990015 6-32 x 1/4" Socket hd cap screw 990028 6-32 X 3/8 Flat head cap screw 422031 Gear, 30T Reworked 991028 "O" Ring drive belt (not shown) Assembly Drawings Mechanical 61 Users Manual SS Finisher... -
Page 62: Stacker Assembly
Stacker Assembly Assembly Drawings Mechanical 62 Users Manual SS Finisher... -
Page 63: Stacker Parts List
990468 10-32 x 1” Binding head screw 428022 Stacker assembly, Outer 928008 Lock, Stacker side 990084 10-32 x 1” Cap screw 201455 Spring Can be ordered as an assembly 428093 2” stacker assembly Assembly Drawings Mechanical 63 Users Manual SS Finisher... -
Page 64: Tamper Assembly
Tamper Assembly DESCRIPTION MAT'L: TOLERANCES - - - - - DECIMAL FINISH: - - - - - ±.015 .XXX ±.005 TITLE .XXXX ±.0005 ANGULAR DATE DRAWING NUMBER ±.5° Assembly Drawings Mechanical 64 Users Manual SS Finisher... -
Page 65: Tamper Parts List
428013 Shaft, Tamper 991069 ¼-28 Hex nut lt. Hand thd 999069 Rod end F w/stud ¼-28 LH 428066 Bracket, Label stop 990079 10-32 x ¼ Cap screw 990313 #10 Thumb screw knob Assembly Drawings Mechanical 65 Users Manual SS Finisher... -
Page 66: Drive Assembly
Drive Assembly Assembly Drawings Mechanical 66 Users Manual SS Finisher... -
Page 67: Drive Parts List
05999069 ROD END F W/STUD 1/4-28 LH THD 05428013 SHAFT, TAMPER 05422007 SUPPORT, MOTOR 05422006 PLATE, SUPPORT MOTOR 05421126 BRACKET FAN 05421195 115V AC FAN ASSEMBLY 05421196 230V AC FAN ASSEMBLY Assembly Drawings Mechanical 67 Users Manual SS Finisher... -
Page 68: Contrast Sensor Assembly
Contrast Sensor Assembly Assembly Drawings Mechanical 68 Users Manual SS Finisher... -
Page 69: Contrast Sensor Parts List
05424063 SENSOR, CONTRAST 05424062 BRACKET, SENSOR MOUNT 05990052 8:32 X 1/2 CAP SCREW 05990314 NO.8 THUMB SCREW KNOB 05990069 NO.8 HEX NUT PB00735150 SCREW-MC-0.5X8 PHIL PAN HD 05990083 10:32X3/4 CAP SCREW Assembly Drawings Mechanical 69 Users Manual SS Finisher... -
Page 70: Cover Assembly
Cover Assembly Assembly Drawings Mechanical 70 Users Manual SS Finisher... -
Page 71: Cover Parts List
341210 Feet, 1 1/2 Dia. Rubber 990122 1/4-20 x 3/4 Cap screw 371004 Plate, AC entry 421205 Cover, Stacker 990053 8-32 x 3/4 Cap screw 421204 Hinge, Stacker cover 990019 6-32 x 1/4 Button head screw Assembly Drawings Mechanical 71 Users Manual SS Finisher... -
Page 72: Revision Record
(Pages 37-39) ECN No. 3010299 Update Proximity Switch Adjustment page 22. Update manual pages 52, 53, 58, 59, 64, 65, 66, 67 Added threading documentation Added Appendix “E” for material trouble shooting Assembly Drawings Mechanical 72 Users Manual SS Finisher...