Table of Contents
Advertisement
Quick Links
SIVAJET MONO
BRIEF USER MANUAL
for machine operator and maintenance staff
do not operate the machine before fully understanding the user manual
Do not hesitate to contact us if you have any queries:
ASE MAK. İNŞ. ELEKTRİK. SAN VE TİC A.Ş.
ADRESS: GERSAN SAN. SİT. 2307 SK. NO:54 ANKARA - TURKEY
HOTLINE: +90
312 256 56 33
FAX : +90
312 256 61 50
WEB:
www.ase-co .com
Advertisement
Table of Contents
Related Manuals for ASE SIVAJET MONO
Summary of Contents for ASE SIVAJET MONO
- Page 1 Do not hesitate to contact us if you have any queries: ASE MAK. İNŞ. ELEKTRİK. SAN VE TİC A.Ş. ADRESS: GERSAN SAN. SİT. 2307 SK. NO:54 ANKARA - TURKEY...
- Page 2 European countries. As well as ASE's being the market leader and pioneer in Turkey, ASE machinery is also operated in a great number of regions all around the world in an efficient and satisfactory manner. ASE properly represents the Turkish Products image and quality in the international arena.
- Page 3 : ASE MAK. İNŞ. ELEKTRİK. SAN VE TİC A.Ş ADDRESS : GERSAN SAN. SİT. 2307 SK. NO:54 A NKARA - TÜRKİYE : +90 312 256 56 33 FAX: +90 312 256 61 50 WEB: www.ase-co .com Name and Address of the Person authorised to compile the technical file : ALİ...
- Page 4 SIVAJET MONO This machine is only used to make plaster application by mixing all sorts of dry mixture materials, all the time, automatically until its homogeneous and pumping or spraying it. Any other usage beyond the materials and the purpose is considered contrary to the procedure and means misuse of the machine.
-
Page 5: Applied Directives And Standards
SIVAJET MONO APPLIED DIRECTIVES AND STANDARDS This machine is manufactured according to the directives and standards listed below. Directives 2006/42/AT Machine Directives (MD) 2006/95/AT Low Voltage Directives (LVD) Standards Safety of machinery - General principles for design - Risk EN ISO 12100:2010... - Page 6 SIVAJET MONO SAFETY Used Safety Signs and Meanings Symbol Meaning Description Shows that fatal/serious accident can happen and/or General Danger the product can be seriously damaged if manual is not followed. This mark indicates electrical hazards that could result High Voltage in personnel injury or death.
- Page 7 SIVAJET MONO Status And Control Of Security Systems The security functions below are used in this machine: Emergency Stop Button Protective Covers After receiving the machine, security equipment dysfunction or defect is under your responsibility. You must check and document about the security equipment repeatedly in time.
-
Page 8: Safety Equipments
SIVAJET MONO CAUSES OF DANGER Even though the machine isn’t working at that moment do not touch the rotating parts of the machine before turning the main switch off. Before operating the machine make sure that there is no one dangerously close to the machine. - Page 9 SIVAJET MONO BASIC SAFETY SIGNS The terms below are used for especially important phrases inside the user manual. NOTICE: Economical usage of the machine is supervised at special statements. CAUTION! Special statements, orders or restrictions are only made to prevent damages.
- Page 10 SIVAJET MONO BASIC SAFETY SIGNS 1. On the machine should be paying attention to all safety and hazard and will be kept in legible form. 2. At least once every work shift and the lack of externally visible damage must be controlled! Significant changes to the machine immediately stop and notify the person concerned.
- Page 11 SIVAJET MONO 12. When the machine is moved in a short distance, all of the electricity connections should be discontinued. After moving the machine, reconnect the machine with electricity grid. 13. The machine should be placed in a way it won’t fall over. Hazardous actions should be avoided.
- Page 12 SIVAJET MONO OVERVIEW DESCRIPTION OF COMPONENTS DESCRIPTION OF COMPONENTS MIXER MOTOR PUMP MIXER MOTOR FLANGE MORTAR OUTPUT FLANGE MIXING VESSEL FLOWMETER CONTROL PANEL AIR-WATER REGULATOR SYSTEM SIVAJET CHASSIS PROTECTIVE GRILL BUNKER HANDY K2 COMPRESSOR...
-
Page 13: Function Description
SIVAJET MONO FUNCTION DESCRIPTION Using the mortar made of the fabrication dry material; Gypsum plasters, Plasters with lime and gypsum, Cement based plasters, Plasters with lime, Interior and outdoor plasters, Grouting mortar, Self leveling compounds, Mortar for fixing door frames,... -
Page 14: Technical Information
SIVAJET MONO TECHNICAL INFORMATION Pump capacity *13 l/min With a different pump 6-30 l/min *20 bar Pump pressure *30 m Pump distance Operating voltage 230 V, 20-70 Hz Pump motor 3,0 kW Power supply 230 V monofaze 3x4 mm Power cable... - Page 15 SIVAJET MONO MORTAR PUMP 1. D 4-1/2 stator can be operated up to 30 bar pressure. 2. The possible handling distance depends on the viscosity of the mortar and the diameter of the mortar hose. Thick mortar with define particles have worse handling traits than fluid materials, fillers, liquid floor screed etc.
-
Page 16: Starting The Operation
SIVAJET MONO STARTING THE OPERATION Keep the ASE SIVAJET unit as close as possible to the workplace. Fasten the brake wheels before starting the operation. Before using, check the connections between units. Construction electricity – Control panel connection 2) Control panel – Mixer motor connection... - Page 17 SIVAJET MONO STARTING THE OPERATION Water pump must be used under water pressure below 2,5 bar. Preliminary: Keep a few 200lt barrels in the workspace. You will achieve the required water pressure by suctioning from the barrel with the water pump.
- Page 18 SIVAJET MONO The protective grill must be closed during the operation process all the time. CLACK LEVER Mix the water and the dry material by opening the dry material bunker clack. You can change the density of the mixture with the water flow adjustment valve on the flow meter.
-
Page 19: Taking A Break
SIVAJET MONO TAKING A BREAK You should take a break after considering the chemical properties of the mixture. CAUTION! Due to the possibility of material setting the hose might become unusable. NOTICE: Manufacturer’s processing instructions must be followed. The pump must be cleaned before taking longer breaks. - Page 20 SIVAJET MONO END OF THE OPERATION and THE CLEANING PROCESS Fully evacuate the mortar inside the mortar hose and the mixing vessel. WARNING! Make sure the pressure inside the mortar hose decreases. Separate the spray gun and the mortar hose.
- Page 21 SIVAJET MONO Take out the mixing unit. Clean the mixing vessel by using a spatula. Place the cleaning rod and the cleaning wheel as shown below, the scrapper facing down. Stop the mixing vessel flange and fasten it with the tensioning lever.
- Page 22 SIVAJET MONO To clean the mortar hose; Separate the mortar hose and the mortar output coupling. Place the wet cleaning ball inside the mortar hose. Combine the mortar hose with the vessel output coupling. Press the start button. Operate until the ball comes out of the other side of the hose. (Repeat this action at least once) CAUTION! Use Ø...
- Page 23 SIVAJET MONO PRECAUTIONS FOR FREEZING DANGER Clean ASE SIVAJET. Stop water inlet. Unplug the mixer unit. If you are supplying from the water tank (barrel), evacuate the water inside the machine using the suction line hose. Evacuate all the water inside the machine using the relief valves.
-
Page 24: Maintenance
SIVAJET MONO MAINTENANCE According to the frequency of the usage of compressor filter clean the compressor unit at least once a week. In case of intense dirt change the compressor unit. Clean the strainer filter inside the pressure reducer daily, if needed change it. - Page 25 SIVAJET MONO CONTROL PANEL - POWER DIAGRAM...
-
Page 26: Control Panel
SIVAJET MONO CONTROL PANEL 11 10 9... - Page 27 SIVAJET MONO POS DESCRIPTION OF COMPONENTS POS DESCRIBTION OF COMPONENTS CIRCUIT BREAKER 25 A 16 FAILURE LIGHT CIRCUIT BREAKER 16 A 17 WATER BUTTON TRANSFORMER 75VA 26 V 18 STOP BUTTON DILM 25 CONTACTOR 19 START BUTTON DILM12 CONTACTOR 20 MIXER PLUG...
- Page 28 SIVAJET MONO MIXING VESSEL...
- Page 29 SIVAJET MONO MIXING VESSEL DESCRIPTION OF COMPONENTS MIXING-PUMPING MOTOR MIXING MOTOR FLANGE TENSIONING LEVER M 8 NUT TORQUE M 8 WASHER M 8 X 35 IMBUS BOLT M 8 X 40 IMBUS BOLT MOTOR COUPLING PROTECTION PIPE SEALING GASKET MIXING VESSEL 1”...
- Page 30 SIVAJET MONO PUMPING SYSTEMS...
- Page 31 SIVAJET MONO PUMPING SYSTEMS DESCRIPTION OF COMPONENTS M 16 NUT M 16 WASHER MIXING VESSEL SEALING GASKET 120*3 TOP FLANGE ROTOR D6-3 FIXING STUDS STATOR MORTAR OUTPUT FLANGE NIPEL 1”-1 ¼” MORTAR OUTPUT COUPLING MIG10-X25 M 16 RING NUT...
- Page 32 SIVAJET MONO AIR AND WATER SYSTEMS 10 2 6 AIR AND WATER SYSTEMS POS DESCRIPTION OF COMPONENTS FLOWMETER PIPE+ FLOWMETER COUPLINGS +FLOAT PRESSURE REGULATOR SOLENOID VALVE FLOWMETER PLUMMET FLOWMETER SWIVEL WATER RELIEF VALVE- FLOWMETER WATER FLOW VALVE PRESSURE SWITCH-AIR PRESSURE GAUGE -AIR...
-
Page 33: Spray Gun
SIVAJET MONO SPRAY GUN SPRAY GUN DESCRIPTION OF COMPONENTS Ø 25 LENGHT:750 SPRAY GUN (Ø 14 SPRAY GUN NOZZLE ) Ø 25 LENGHT:500 SPRAY GUN (Ø 14 SPRAY GUN NOZZLE ) Ø 14 SPRAY GUN NOZZLE... - Page 34 SIVAJET MONO COMPRESSOR...
- Page 35 SIVAJET MONO DESCRIPTION OF THE COMPONENTS ROTOR WITH SHAFT TRUNK (HANDY K2) CYLINDER LID (HANDY K2) PRESSURE PISTON (HANDY K2) TRUNK LID (HANDY K2) FAN (HANDY K2) SILENCER SUPPRESSOR (HANDY K2) ECCENTRIC DISC (HANDY K2) PRESSURE PISTON VALVE SEALING GASKET(HANDY K2)
Need help?
Do you have a question about the SIVAJET MONO and is the answer not in the manual?
Questions and answers