Minebea Intec X3 Process Indicator PR 5410 Instrument Manual
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Minebea Intec X3 Process Indicator PR 5410 Instrument Manual

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Instrument Manual
X3 Process Indicator PR 5410
Translation of the original instrument manual
9499 050 54103
Edition 11.1.0
10/23/2017
Release 4.50
Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, Germany
Phone: +49.40.67960.303 Fax: +49.40.67960.383

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Summary of Contents for Minebea Intec X3 Process Indicator PR 5410

  • Page 1 Instrument Manual X3 Process Indicator PR 5410 Translation of the original instrument manual 9499 050 54103 Edition 11.1.0 10/23/2017 Release 4.50 Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, Germany Phone: +49.40.67960.303 Fax: +49.40.67960.383...
  • Page 2 Any information in this document is subject to change without notice and does not represent a commitment on the part of Minebea Intec unless legally prescribed. This product should be operated/installed only by trained and qualified personnel. In correspondence concerning this product, the type, name, and release number/serial number as well as all license numbers relating to the product have to be cited.

  • Page 3: Table Of Contents

    X3 Process Indicator PR 5410 Table of contents Table of contents Introduction............................9 Read the manual................................. 9 This is what instructions look like..........................9 This is what lists look like............................9 This is what menus and soft keys look like ......................9 This is what safety instructions look like.........................
  • Page 4 X3 Process Indicator PR 5410 Table of contents Device installation..........................31 General information ..............................31 Mechanical preparation............................31 4.2.1 Mechanical preparation ..........................31 EMC-compliant installation ............................ 32 4.3.1 Connecting the screens..........................32 4.3.2 Connecting the equipotential bonding conductor................... 32 Hardware construction ............................32 4.4.1 Main board..............................
  • Page 5 X3 Process Indicator PR 5410 Table of contents Functions...................................116 5.1.1 General information .............................116 5.1.2 Display functions............................116 "EasyFill" application ........................117 Functions................................... 117 6.1.1 General information ............................. 117 6.1.2 Display functions............................117 6.1.3 Filling mode ..............................117 Application menu [Start] ............................117 Commissioning..........................
  • Page 6 X3 Process Indicator PR 5410 Table of contents 7.13.1 Serial ports parameter ..........................149 7.13.2 Date & time ..............................149 7.13.3 Operating parameter ..........................149 7.13.4 Printing parameter ............................150 7.13.5 Fieldbus parameter............................150 7.13.6 Network parameter ............................. 150 7.13.7 Weighing points ............................151...
  • Page 7 X3 Process Indicator PR 5410 Table of contents 7.16.4 Calibration procedure ..........................195 7.16.5 Searching load cells ............................. 196 7.16.6 Assigning load cells ............................. 197 7.16.7 Calibrating load cells ........................... 199 7.16.8 Assigning load cell names .......................... 201 7.16.9 Service function............................201 7.16.10 Corner correction ............................
  • Page 8 X3 Process Indicator PR 5410 Table of contents Extended functions .......................... 265 Hardware test................................265 9.1.1 Display test..............................265 9.1.2 Front-panel key test ............................265 9.1.3 Serial interfaces............................265 9.1.4 Inputs and outputs ............................. 266 Functions via the WEB site ............................ 271 9.2.1 General information ............................ 271 9.2.2...
  • Page 9 X3 Process Indicator PR 5410 Table of contents SPM ..............................314 13.1 General information ............................... 314 13.2 Elementary data types............................314 13.3 Addressing................................315 13.4 System data................................315 Repairs and maintenance ........................321 14.1 Repairs..................................321 14.1.1 Battery for date/time ..........................321 14.1.2...
  • Page 10 X3 Process Indicator PR 5410 Table of contents 17.6.1 Design................................335 17.6.2 Weights................................335 17.7 Documentation on the CD included ........................335 Appendix ............................336 18.1 Spare parts................................336 18.2 Test connector.................................337 Minebea Intec EN-8...

  • Page 11: Introduction

    1 Introduction X3 Process Indicator PR 5410 Introduction Read the manual Please read this manual carefully and completely before using the product. This manual is part of the product. Keep it in a safe and easily accessible location. This is what instructions look like 1.

  • Page 12: Hotline

    X3 Process Indicator PR 5410 1 Introduction NOTICE Warning of property and/or environmental damage. ATTENTION indicates that damage to property and/or the environment may occur if appropriate safety measures are not observed. Take appropriate safety measures. Note: User tips, useful information and notes.

  • Page 13: Safety Instructions

    The shipment must be checked for completeness. A visual inspection must be performed to determine if the shipment has been damaged. If there are grounds for a complaint, this must be brought to the attention of the delivery company immediately. A Minebea Intec sales or service point must be informed.

  • Page 14: Opening The Device

    X3 Process Indicator PR 5410 2 Safety instructions Component Protection class Installation Housing front IP65 Suitable for any operating en- vironment. Back of the housing IP30 To ensure proper cooling of the device, make sure air circulation around the device is not blocked.

  • Page 15: Protective Conductor Connection

    2 Safety instructions X3 Process Indicator PR 5410 2.4.3.2 Version 24 V DC The PR 5410/01 version is designed for 24 V direct cur- rent. The supply is established via two screw terminals (- 24 V +). The device is protected against incorrect pola- rity.

  • Page 16: Important Note

    General information Repairs are subject to inspection and must be carried out at Minebea Intec. In case of defect or malfunction, please contact your local Minebea Intec dealer or service center for repair. When returning the device for repair, please include a precise and complete description of the problem.

  • Page 17: Device Description

    3 Device description X3 Process Indicator PR 5410 Device description General information The device is equipped with a 6-position, 7-segment display and additional status indicators. Local operation can be carried out using 6 dual-function keys. The device contains two applications:...

  • Page 18: Communication Protocols

    X3 Process Indicator PR 5410 3 Device description The "EasyFill" application allows for quick and reliable filling and emptying of vessels (for functional description, see Chapter 6.1). Analog test for the weighing electronics Overwrite protection using CAL switch on the main board 3.2.1...

  • Page 19: Dimensions

    3 Device description X3 Process Indicator PR 5410 3.3.2 Dimensions Front View Side View all dimensions in mm all dimensions in mm Back View all dimensions in mm 3.3.3 Control panel cut-out The control panel cut-out must be made before installing the device.

  • Page 20: Overview

    X3 Process Indicator PR 5410 3 Device description Operation using the front-panel keys (see Chapter 7.5.2) VNC viewer (see Chapters 3.4.4.4 and 7.11) or WEB browser (see Chapter 7.12) 3.4.2 Overview 3.4.3 Display 3.4.3.1 User interface The display of the user interface shows weight values of up to 7‑digits with decimal point and plus or minus sign.
  • Page 21 3 Device description X3 Process Indicator PR 5410 Weight type/plus or minus sign Description Gross weight Gross weight in NTEP or NSC mode Net weight (Net = gross - tare) Tare weight Preset tare The display shows the test value without weight unit.
  • Page 22 X3 Process Indicator PR 5410 3 Device description Symbols/mass unit Description Value not permissible in legal metrology (e.g.,‑10-fold resolution, deactivated load cell). Range 1 Range 2 Range 3 WP A Weighing point A Maximum load (weighing range) Minimum weight t, kg, g, lb These weight units are available.

  • Page 23: Operating Elements

    3 Device description X3 Process Indicator PR 5410 Weight type/plus or minus sign Description Fixed tare No display Test value Gross, not tared The display shows the test value without weight unit. Positive value Negative value Standstill/zero/dosing Description Weight value standstill The gross weight value is within ±¼...
  • Page 24 X3 Process Indicator PR 5410 3 Device description Indicator keys Taring The current gross weight is stored in the tare memory, provided that weight value is stable; the instrument is not in error sta- tus. This function depends on the configu- ration.
  • Page 25 3 Device description X3 Process Indicator PR 5410 Alphanumeric keypad Toggle key Toggle by pressing: between alpha and numerical mode during configuration between weight units Pressing once displays the corresponding first character, e.g.,"A", at the cursor position. After pressing twice, "B" is displayed at the cursor position and after pressing three times, "C"...
  • Page 26 X3 Process Indicator PR 5410 3 Device description 3.4.4.2 Operation using softkeys The functions of the five softkeys below the graphic display are indicated in the bottommost text line of the display. Softkey functions shown in gray cannot be selected at the active menu level or with the current access privileges.
  • Page 27 3 Device description X3 Process Indicator PR 5410 3.4.4.5 Operation using the front-panel keys The following table shows the basic meanings of the symbols on the front-panel keys. Indicator keys Taring Starts a printout. The current gross weight is stored in the tare memory, provided that weight value is stable;...
  • Page 28 X3 Process Indicator PR 5410 3 Device description Navigation/menu keys Cursor to the left Exit Cancel entry/selection (after a confir- mation prompt) without saving the ch- Selection ange. Exit parameters/menu window. Stop/abort the ongoing filling process. Cursor to the right Selection 3.4.4.5.1...
  • Page 29 3 Device description X3 Process Indicator PR 5410 13. Press if necessary, to select "no." 14. Press /OK to save the change. EN-27 Minebea Intec...

  • Page 30: Overview Of Connections

    X3 Process Indicator PR 5410 3 Device description Overview of connections Minebea Intec EN-28...

  • Page 31: Plug-In Cards

    3 Device description X3 Process Indicator PR 5410 3.5.1 Plug-in cards The main board can be fitted with max. 2 plug-in cards. Two cards of the same type must not be plugged into slot 1 and 2 at the same time (except for PR 5510/04).
  • Page 32 X3 Process Indicator PR 5410 3 Device description Product Function Position PR 1721/34 DeviceNet slave with max. 500 kbit/s Slot 4 DeviceNet For more information, see Chapter 4.6.13. PR 1721/35 CC-Link with up to 10 Mbps Slot 4 CC-Link For more information, see Chapter 4.6.14.

  • Page 33: Device Installation

    4 Device installation X3 Process Indicator PR 5410 4 Device installation General information Before starting work, please read Chapter 2 and follow all instructions. WARNING Warning of a hazard area and/or risk of personal injury All cable connections must be protected against damage.

  • Page 34: Emc-Compliant Installation

    X3 Process Indicator PR 5410 4 Device installation Remove the insulation from the cable ends and keep the strands short. Connect the screens. Establish grounding/equipotential bonding between devices/system components (this is essential for Ex applications). EMC-compliant installation 4.3.1 Connecting the screens The screen for the D-Sub connector must be connected as described in Chapter 4.6.1.2.
  • Page 35 4 Device installation X3 Process Indicator PR 5410 Description Slot 4: Slot for fieldbus card Slot 1: Slot for serial interface card Slot 2: Slot for serial interface card Power supply (under the cover) Lithium battery (under the cover for the power supply)

  • Page 36: Display Board

    Remote operation of the device from a notebook/PC is possible (install VNC software version 3.3.7* on the notebook/PC). For the network address, see Chapter7.9.571 * Minebea Intec guarantees the functionality only if this version is used. 4.4.4 RS-232 interface The device is equipped with an integrated RS-232 interface.
  • Page 37 4 Device installation X3 Process Indicator PR 5410 This interface is configurable, and can be used, for example, for data transmission to a remote display or printer. Technical data Description Data Connection D-Sub female connector, 9-pin Number of channels Type...
  • Page 38 X3 Process Indicator PR 5410 4 Device installation Block diagram RS-232 Note: After 30 seconds without data exchange, RTS and TxD are switched off. 4.4.4.1 Connecting a PR 5110 remote display The remote display PR 5110 can be connected to the device via the internal RS-232 interface or the PR 5510/02 card or the PR 5510/04 card.
  • Page 39 4 Device installation X3 Process Indicator PR 5410 Configuration PR 5410 PR 5110 configuration - [Serial ports parameters]- [Remote dis- ]- [oP 10]- [LInE]- [rS232] play]- [Built-in RS-232]- [Param]- [Mode]- [sin- ]- [oP 12]- [tokEn]- [oFF] gle transmitter] ]- [oP 13]- [SEndModE]- [SEnd]...
  • Page 40 X3 Process Indicator PR 5410 4 Device installation Configuration PR 5410 Printer configuration The printer must be set to "Line Mode" (the fac- - [Serial ports parameters]- [Printer]- [Built- tory setting is Page Mode). Press the "FEED" key in RS-232]- [Param]: to switch from one to the other.

  • Page 41: Digital Inputs

    4 Device installation X3 Process Indicator PR 5410 Note: For further information, see the platform scale operating instructions. 4.4.5 Digital inputs The main board is equipped with 3 digital inputs for the process control. They are electrically isolated by optocouplers and each 2-pin potential-free.
  • Page 42 X3 Process Indicator PR 5410 4 Device installation Description Data Input current ≤11 mA @ 24 V DC ≤5 mA @ 12 V DC Protection against incorrect polarity. Potential isolation Via optocoupler. Cables Screened Connect cable screen (wire gauge max. 1.5 mm ) to the termi- nal (terminal contact 14;...

  • Page 43: Digital Outputs

    4 Device installation X3 Process Indicator PR 5410 Example: Contact input "passive" ① Digital inputs ② Supply unit 24 V DC 0.5 V 4.4.6 Digital outputs The main board is equipped with 3 digital outputs for the process control. They are electrically isolated by optocouplers and each 2-pin potential-free.
  • Page 44 X3 Process Indicator PR 5410 4 Device installation Technical data Description Data Connection Terminal, 7-pin Number of outputs 3 (CH1, CH2, CH3) Max. switching voltage 31 V DC Protection against incorrect polarity. Max. switching current 25 mA Voltage drop @ 25 mA: 3 V Passive, external power supply required.
  • Page 45 4 Device installation X3 Process Indicator PR 5410 Example: Relay control (power output) ① Digital outputs ② Inductive load for free-wheel diode ③ Supply unit 24 V DC 0.5 V The relay switches when the output is active (true). To protect the output circuit, relays must be equipped with free-wheel diodes.
  • Page 46 X3 Process Indicator PR 5410 4 Device installation Example: Voltage output ① Digital outputs ② The load resistance must be 2.2/1 kΩ. ③ Supply unit 24 V DC 0.5 V When the output is active (true), the output voltage drops from 24/12 V DC to <3 V DC.

  • Page 47: Connecting Analog Load Cells And Platforms

    Load cells or analog platforms (e.g. from the CAPP series) can be connected. The supply voltage is protected against short circuit and overload. Note: The colors listed here apply for the Minebea Intec load cell and connection cables of type "PR …" Color code...
  • Page 48 X3 Process Indicator PR 5410 4 Device installation Terminal Connection/color code Description + Meas./gn + Measuring voltage (load cell output) - Meas./gy - Measuring voltage (load cell output) + Sense + Sense voltage - Sense - Sense voltage + Supply/rd...

  • Page 49: Connecting A Load Cell With A 6-Wire Cable

    4 Device installation X3 Process Indicator PR 5410 4.5.3 Connecting a load cell with a 6-wire cable Terminal Connection/color code Description + Meas./gn + Measuring voltage (load cell output) - Meas./gy - Measuring voltage (load cell output) + Sense/wh + Sense voltage...

  • Page 50: Connecting Between 2 And8 Load Cells (650 Ω) Using A 6-Wire Connection Cable

    X3 Process Indicator PR 5410 4 Device installation Connecting between 2 and8 load cells (650 Ω) using a 6-wire connection cable 4.5.4 Connections are made via cable junction box PR 6130/.. using connection cable PR 6135/.. or PR 6136/..

  • Page 51: Testing The Measuring Circuit

    4 Device installation X3 Process Indicator PR 5410 4.5.6 Testing the measuring circuit A simple test with the load cells connected can be carried out with a multimeter. Note: In the case of an external load cell supply voltage or use of an isolating unit, the internal load cell supply is not relevant.

  • Page 52: Connecting To Input/Output Interface Pr 1626/60

    X3 Process Indicator PR 5410 4 Device installation 4.5.8 Connecting to input/output interface PR 1626/60 Connections are made via connecting cable PR 6135/.. . The internal load cell supply voltage (V+, V-) of the PR 5410 must not be connected.
  • Page 53 4 Device installation X3 Process Indicator PR 5410 EN-51 Minebea Intec...

  • Page 54: Connecting An Analog Weighing Platform (Cap

    X3 Process Indicator PR 5410 4 Device installation NOTICE Flow rate measurement problems may occur. It is imperative to connect the equipotential bonding conductor between PR 1626/ 60 and PR 5410. 4.5.9 Connecting an analog weighing platform (CAP… series) You can connect an analog weighing platform to the device.
  • Page 55 4 Device installation X3 Process Indicator PR 5410 Example: Platform with 4-wire connection The following links between the terminal contacts are provided: ① from Sense S+ to Supply V+ ② from Sense S- to Supply V- EN-53 Minebea Intec...

  • Page 56: Accessories

    X3 Process Indicator PR 5410 4 Device installation Example: Platform with 6-wire connection Accessories 4.6.1 General information The main board has three additional function-specific slots. These slots can accommodate the following cards: Minebea Intec EN-54...
  • Page 57 4 Device installation X3 Process Indicator PR 5410 "Slot 1" and "slot 2": PR 5510/02 (see Chapter 4.6.2), PR 5510/04 (see Chapter 4.6.3), PR 5510/07 (see Chapter 4.6.4), PR 5510/08 (see Chapter 4.6.5), PR 5510/09 (see Chapter 4.6.6), PR 5510/12 (see Chapter 4.6.9) "Slot 4": PR 1721/3x fieldbus card (see Chapter 4.6.11, 4.6.12, 4.6.13, 4.6.14, 4.6.15,...
  • Page 58 X3 Process Indicator PR 5410 4 Device installation 4.6.1.1 Installing plug-in cards Note: The ribbon cables are plugged into the ports (slot 1…2, 4) on the main board. The cables are coded to protect against incorrect polarity. A maximum of 2 cards can be mounted. Accordingly, there are two openings in the back panel for the card support plates.

  • Page 59: 2× Rs-232-Interface

    4 Device installation X3 Process Indicator PR 5410 2. Loosen and open the cable clip (2). 3. Strip the insulation from the cable approx. 50–60 mm. 4. Cut back the cable screen (3) to 5 mm and bend it over the cable sheath (1).
  • Page 60 X3 Process Indicator PR 5410 4 Device installation Specifications Description Data Connection 2× D-Sub female connector, 9-pin Number of channels 2 (RS-232 A and RS-232 B) Type RS-232, full duplex Transmission rate [Bit/s] 300…19K2 Bit/sec Data bits Input signal level Logic 1 (high) -3…-15 V...

  • Page 61: 1× Rs-232 Interface And 1× Rs-485 Interface

    4 Device installation X3 Process Indicator PR 5410 Description Data Potential isolation None Cable type Twisted pair, screened (e.g. LifYCY 3×2×0.20), 1 pair of wi- res for ground (GND). Cable gauge 1.5 mm Cable length max. 15 m Block diagram RS-232 Note: For more information, see Chapter 4.4.4.
  • Page 62 X3 Process Indicator PR 5410 4 Device installation Specifications Description Data Connection 2× D-Sub female connector, 9-pin Number of channels 2 (RS-232 and RS-422/485) Transmission rate [Bit/s] 300, 600, 1200, 2400, 4800, <9600>, 19200 bit/sec Cable type Twisted pair, screened (e.g. LifYCY 3×2×0.20), 1 pair of wi- res for ground (GND).
  • Page 63 4 Device installation X3 Process Indicator PR 5410 4.6.3.1 RS-232 channel The RS-232 interface depends on the "S101" switch settings. It can only be used as a point-to-point connection. PR 5510/04 is set up in the RS-232 channel the same as the fixed interface, but it has additional signals: DCD, RI, DTR.
  • Page 64 X3 Process Indicator PR 5410 4 Device installation Block diagram RS-232 Note: For more information, see Chapter 4.4.4. 4.6.3.2 RS-485 channel The RS-485/422 interface must be configured using switch "S101" after being installed on the card. The RS-485 interface can also be used as a point-to-point connection.
  • Page 65 4 Device installation X3 Process Indicator PR 5410 Description Data Parity Even, <odd>, none Signals TxA, RxA, TxB, RxB Potential isolation Cable length max. 1000 m <…> = preset values (factory settings) Switch S101 RS-422/485 block diagram Factory setting: Function...
  • Page 66 X3 Process Indicator PR 5410 4 Device installation Switch setting mode S101 2-wire system 4-wire system Point to point Point to point Master RS-485 RS-485 RS-422 RS-422 1, 2, 3, 4, 5 = ON 1, 2, 3, 4, 5 = ON...
  • Page 67 4 Device installation X3 Process Indicator PR 5410 4.6.3.2.2 RS-485 point-to-point connection (2-wire) 2-wire transfer mode: Half duplex (simultaneous sending and receiving not possible) Switch settings Configuration ON: S1, S2, S3, S4, S5 - [Serial ports parameter]- […]- [Slot 1/2 RS485] OFF: …...
  • Page 68 X3 Process Indicator PR 5410 4 Device installation 4.6.3.2.3 Connecting a PR 5110 remote display The PR 5110 remote display can be connected via the RS-485 interface. Four-wire transmission, point-to-point connection, full duplex (simultaneous sending and receiving) is possible with the remote display.
  • Page 69 4 Device installation X3 Process Indicator PR 5410 4.6.3.2.4 Connecting a PR 5110 remote display to several PR 5410 The remote display PR 5110 can be connected to multiple RS-485 interfaces. Four-wire transmission and full duplex (simultaneous sending and receiving possible) is possible.
  • Page 70 X3 Process Indicator PR 5410 4 Device installation Switch settings PR 5410-1 PR 5410-2 PR 5410-3 PR 5110 ON: S1 ON: S1 ON: S1, S3, S4, S5 ON: S1, S2, S3 OFF: S2, S3, S4, S5 OFF: S2, S3, S4, S5...
  • Page 71 4 Device installation X3 Process Indicator PR 5410 4.6.3.2.5 Connecting multiple PR 5110 remote displays Multiple PR 5110 remote displays can be connected via the RS-485 interface. Four-wire transmission and full duplex (simultaneous sending and receiving) is possible. Example: Switch settings...
  • Page 72 X3 Process Indicator PR 5410 4 Device installation Configuration PR 5410 PR 5110-1 PR 5110-2 PR 5110-3 - [Serial ports para- ]- [oP 10]- [LInE]- ]- [oP 10]- [LInE]- ]- [oP 10]- [LInE]- meters]- [Remote dis- [rS485] [rS485] [rS485] play]- [Slot 1/2 RS-485]...
  • Page 73 4 Device installation X3 Process Indicator PR 5410 Note: For further information, see the platform scale operating instructions. 4.6.3.2.7 Connecting digital load cells from type Pendeo® The device can be ported to Pendeo® type digital load cells via the xBPI port and the RS-485 interface (2-wire).

  • Page 74: Analog Inputs And Outputs

    X3 Process Indicator PR 5410 4 Device installation PR 5410 switch settings PR 5410 configuration ON: S1, S2, S3, S4, S5 - [Serial ports parameter]- [xBPI-Port]- [Slot 1/2 RS485] OFF: … Note: For further information, see the installation manuals relating to the load cells and junction boxes.
  • Page 75 4 Device installation X3 Process Indicator PR 5410 The analog inputs must be configured using switches "S201" and "S202" after being installed on the card. Analog inputs 4 channels +CH1 +CH2 +CH3 +CH4 Analog output 1 channel Sig GND +0/4…20 mA Note: For more information, see Chapter 4.6.1.
  • Page 76 X3 Process Indicator PR 5410 4 Device installation Specifications Description Data Connection D-Sub female connector, 15-pin Output: Qty 1 active current output: 0/4…20 mA (max. 24 mA), 10 V output voltage via external 500 Ω resistor Output: Function Gross/net weight/display tracking, configurable Output: Range 0/4…20 mA, configurable...
  • Page 77 4 Device installation X3 Process Indicator PR 5410 Switch for analog inputs PR 5510/07 block diagram Factory setting: Factory setting: S201 S202 Channel Current Voltage Voltage 0… … +20 mA DC 0… … +10 V DC 0… … +5 V DC...

  • Page 78: Bcd Output (Open Emitter)

    X3 Process Indicator PR 5410 4 Device installation Channel Current Voltage Voltage 0… … +20 mA DC 0… … +10 V DC 0… … +5 V DC S202-5 … … … … 250 Ω Input impedance 100 kΩ >10 MΩ...
  • Page 79 4 Device installation X3 Process Indicator PR 5410 Specifications Description Data Connection D-SUB female connector, 26-pin Output: Qty 5 digit BCD + preceding sign Input: Qty 1 bit "DATA_IN" Output level Shared collector at +Uext., open emitter External supply +5 V…+24 V DC Voltage drop Approx.
  • Page 80 X3 Process Indicator PR 5410 4 Device installation Switch for input PR 5510/08 block diagram Factory setting: Factory setting: S102 S101 An external power supply is required: PIN 1 (Uext), reference potential PIN 26 (GND) 4.6.5.1 Outputs The outputs for PR 5510/08 (PIN 2…24) work with a shared power supply at the collector as a reference potential and open emitter outputs.
  • Page 81 4 Device installation X3 Process Indicator PR 5410 Output circuitry Voltage output * The load resistance must be 2.2 kΩ/1 kΩ with 24 V/5 V. Current output Recommendation: * additional external free-wheel diode ** additional internal free-wheel diode, only for very small inductive loads 4.6.5.2...

  • Page 82: Bcd Output (Open Collector)

    X3 Process Indicator PR 5410 4 Device installation The switch settings can be found in the table in Chapter 4.6.7. 4.6.6 BCD output (open collector) This interface card has the type designation PR 5510/09. A PR 5510/09 card can be plugged into "Slot 1" or "Slot 2."...
  • Page 83 4 Device installation X3 Process Indicator PR 5410 Description Data External supply +5 V…+24 V DC Voltage drop Approx. 0.9 V Output current Max. 50 mA Enable input 5 V/24 V configurable via switch S101 @ 5 V active-high >3.1 V; active-low <1.5 V @ 24 V active-high >16 V;...
  • Page 84 X3 Process Indicator PR 5410 4 Device installation Switch for input PR 5510/09 block diagram Factory setting: Factory setting: S102 S101 An external power supply is required: PIN 1 (Uext), reference po- tential PIN 26 (GND) 4.6.6.1 Outputs The outputs for PR 5510/09 (PIN 2…24) work as a reference potential and open collectors with a shared ground.
  • Page 85 4 Device installation X3 Process Indicator PR 5410 Output circuitry Voltage output * The load resistance must be 2.2 kΩ/1 kΩ with 24 V/5 V. The internal free-wheel diode is not activated: S101-5 = OFF Current output Recommendation: * additional external free-wheel diode ** additional internal free-wheel diode, only for very small inductive loads 4.6.6.2...

  • Page 86: Switch Settings

    X3 Process Indicator PR 5410 4 Device installation It is applied to pin 25 (DATA_IN) of the 26-pin connector and is effective only with switches S101-1 = OFF and S101-2 = ON. The switch settings can be found in the table in Chapter 4.6.7.
  • Page 87 4 Device installation X3 Process Indicator PR 5410 Mode 1: Continuous data output (follow), no DATA_IN Continuous output of consistent data, provided continuously without request, e.g., for remote display. The driver modules are always "enabled"; PIN 25 is the output.

  • Page 88: Opto-Decoupled Inputs And Outputs

    X3 Process Indicator PR 5410 4 Device installation Mode 4: Continuous single-bit output (23xDA), DATA_IN (1xDE) Continuous output of bits, provided continuously without request (1xIN, 23xOUT, confi- gurable). The driver modules are always "enabled." PIN 25 (DATA_IN) is an input.
  • Page 89 4 Device installation X3 Process Indicator PR 5410 Specifications Description Data Connection D-Sub female connector, 37-pin Input: Qty Input: Voltage Low: 0…5 V DC or open High: 10…31 V DC Passive, external power supply required Input: Current <7 mA @ 24 V <3 mA @ 12 V...
  • Page 90 X3 Process Indicator PR 5410 4 Device installation Description Data Potential isolation Yes, via optocoupler Cable type Screened twisted pair (e.g. LifYCY 2x2x0.20) Cable length max. 50 m screened Scope of delivery D-Sub male connector, 37-pin Incl. shielded housings Accessories...
  • Page 91 4 Device installation X3 Process Indicator PR 5410 PR 5510/12 block diagram Outputs Inputs An external power supply is required: I/O channels potential-free; no shared reference Digital inputs Channel CH3-CH6 Assignment Tare/reset tare, po- Print command, positive Not used sitive flank...
  • Page 92 X3 Process Indicator PR 5410 4 Device installation Digital outputs Channel CH7-CH12 Assignment "Dim" Weight is Output limit Output li- Gross weight Scale er- Not used Weight is <0 within mit 2 value is within ror (ADC or >Max. the zero- ±¼...
  • Page 93 4 Device installation X3 Process Indicator PR 5410 Current output * additional free-wheel diode for inductive loads EN-91 Minebea Intec...
  • Page 94 X3 Process Indicator PR 5410 4 Device installation 4.6.9.1 Circuit diagrams PR 5510/12 – PR 1623/10 – PR 1623/20 Minebea Intec EN-92...

  • Page 95: Status Leds On Fieldbus Card

    4 Device installation X3 Process Indicator PR 5410 PR 5510/12 – PR 1623/10 – PR 1623/30 4.6.10 Status LEDs on fieldbus card Watchdog LED Frequency Color Meaning Flashing 1 Hz green Module is initialized and ready for operation. Flashing 2 Hz green Module is not initialized.

  • Page 96: Profibus-Dp Interface

    X3 Process Indicator PR 5410 4 Device installation 4.6.11 ProfiBus-DP interface The ProfiBus-DP interface card has the type designation PR 1721/31. Communication protocols and syntax comply with the ProfiBus-DP standard to IEC 61158, with transfer rates up to 12 Mbit/s.
  • Page 97 4 Device installation X3 Process Indicator PR 5410 Description Data Via bus terminating resistor switch ③ (see Chapter 4.6.11.3) Bus termination Cable type ProfiBus "special"; color: violet; screened twisted pair cable 150 Ω Cable impedance Cable length The max. distance of 200 m can be extended at 1.5 Mbit/s by means of an additional repeater.
  • Page 98 X3 Process Indicator PR 5410 4 Device installation Pin assignment Signal Color Description 3 -------------------- RxD/TxD-P (positive) ac- Send/receive data cording to RS-485 specifi- Data core B/D (P) cation 4 if required "Request To Send" (only when using a repeater)
  • Page 99 4 Device installation X3 Process Indicator PR 5410 LED 1 LED 2 LED 3 LED 4 No function ⑥ ⑥ Constant green Module is online, da- ta transmission is possible Constant red Module is offline Flashing 1 Hz red I/O length configu-...
  • Page 100 X3 Process Indicator PR 5410 4 Device installation 4.6.11.4 Connection diagram for a master with three slaves Minebea Intec EN-98...

  • Page 101: Interbus-S Interface

    4 Device installation X3 Process Indicator PR 5410 4.6.12 InterBus-S interface The InterBus-S interface card has the type designation PR 1721/32. The interface is based on the InterBus chip technology and enables transfer rates of 500 kbit/s. The InterBus-S connection is established by the 9-pin D-Sub male connector (IN) ② and the 9-pin D-Sub female connector (OUT) ③...
  • Page 102 X3 Process Indicator PR 5410 4 Device installation Description Data Cable length 400 m (between two remote bus subscribers); overall length: 13 km Certificates From INTERBUS CLUB e.V.: Compatibility with InterBus standard. IEC 61158 (Parts 3 to 6), EN 50254 (DIN 19258)
  • Page 103 4 Device installation X3 Process Indicator PR 5410 Pin allocation acc. to Signal Color acc. to Description DIN 41642 DIN 47100 1 ---------------------- yellow not inverted, data output 2 ---------------------- gray not inverted, data input 3 ---------------------- brown signal ground...
  • Page 104 X3 Process Indicator PR 5410 4 Device installation The selection is saved only by switching on the supply voltage. 4.6.12.3 Connection diagram for a master with three slaves NOTICE At bus "OUT" ③ ③ , pins 5 and 9 must be bridged if another slave follows.
  • Page 105 4 Device installation X3 Process Indicator PR 5410 EN-103 Minebea Intec...

  • Page 106: Devicenet Interface

    X3 Process Indicator PR 5410 4 Device installation 4.6.13 DeviceNet interface The DeviceNet interface card has the type designation PR 1721/34. The fieldbus card contains all functionalities to make a complete DeviceNet slave with a CAN controller and transmission speeds up to 500 kbit/s.
  • Page 107 4 Device installation X3 Process Indicator PR 5410 Description Data 150 Ω Cable impedance Cable length Depends on cable type and transmission rate: 100…500 m Certificates Compatible with DeviceNet specification Vol. 1: 2.0, Vol 2: ODVA Certificate according to conformity test software version A‑12...
  • Page 108 X3 Process Indicator PR 5410 4 Device installation 4.6.13.1 Controls on fieldbus card NOTICE The ③ ③ DIL switch settings will not be used. Make sure that the switches 1…8 are set to position "ON." Settings are defined via - [Fieldbus parameter].
  • Page 109 4 Device installation X3 Process Indicator PR 5410 4.6.13.3 Connection diagram for a master with three slaves EN-107 Minebea Intec...

  • Page 110: Cc-Link Interface

    X3 Process Indicator PR 5410 4 Device installation 4.6.14 CC-Link interface The CC-Link interface card has the type designation PR 1721/35. The fieldbus card contains all functions to provide a complete CC-Link slave with transfer rates up to 10 Mbps.
  • Page 111 4 Device installation X3 Process Indicator PR 5410 Designation Data 110 Ω at the cable ends Bus termination Bus load 100 mA Cable type 2x2 screened twisted pair Cable length 100 m @ 10 Mbps, 1200 m @ 156 kbps Certificates Type: ABS-CCL (H/W: 1.01, S/W: 2.00.05, CC-Link: 2.0)

  • Page 112: Profinet I/O Interface

    X3 Process Indicator PR 5410 4 Device installation 4.6.14.1 Controls on fieldbus card NOTICE The ③ ③ rotary switch settings will not be used. Ensure that the three rotary switches (station no. and baud rate) are set to position "9."...
  • Page 113 4 Device installation X3 Process Indicator PR 5410 Technical data Description Data Transfer rate 10 Mbit/s and 100 Mbit/s Auto-detection (100, FullDX) Protocol ProfiNet I/O Connection mode Network Configuration XML file "GSDML-Vx.xx-Sartorius-PR5410-xxxxxx.xml" Potential isolation Cable type Twisted pairs, screened, e.g., patch cable CAT5 Autolink (stra- ight or crossover) 150 Ω...
  • Page 114 X3 Process Indicator PR 5410 4 Device installation Note: The ProfiNet I/O card is supported by PR 5410 firmware release 1.40 or higher. The IP address and subnet mask are set under -[Fieldbus parameters] (see also Chapter 7.17.5 and 12.2).

  • Page 115: Ethernet Ip Interface

    4 Device installation X3 Process Indicator PR 5410 LED 1 LED 2 LED 3 LED 4 No function ④ ④ Constant green Connection (HW) Online, link establis- Initialized, no error Flashing green Send/receive data Online in stop Flashing green, Engineering tool for...
  • Page 116 X3 Process Indicator PR 5410 4 Device installation Technical data Description Data Transfer rate 10 Mbit/s and 100 Mbit/s Auto-detection (10/100, HalfDX/FullDX) Protocol EtherNet IP Connection mode Network Configuration EDS file "sag_5410_ethernetip.eds" Potential isolation Cable type Twisted pairs, screened, e.g., patch cable CAT5 Autolink (stra- ight or crossover) 150 Ω...
  • Page 117 4 Device installation X3 Process Indicator PR 5410 4.6.16.2 LEDs in the module cover The module cover can be found at the rear of the device. LED 1 LED 2 LED 3 LED 4 ⑤ ⑤ No connection (HW) No power...

  • Page 118: "Standard" Application

    X3 Process Indicator PR 5410 5 "Standard" application "Standard" application Functions 5.1.1 General information The "Standard" application supports the weighing functions of the device. Filling is not possible. 5.1.2 Display functions Display of gross, net or tare weight Tare/reset tare...

  • Page 119: Easyfill" Application

    6 "EasyFill" application X3 Process Indicator PR 5410 "EasyFill" application Functions 6.1.1 General information The "EasyFill" application is used for single-component filling. The application allows for quick and reliable filling and emptying of containers. The filling process can be started, stopped, canceled, and restarted via the front-panel keys, VNC user interface, digital inputs, OPC/Modbus, and fieldbus (except CC-Link).
  • Page 120 X3 Process Indicator PR 5410 6 "EasyFill" application — Configuration — Configuration mode Configure the mode — Dosing mode Filling mode Selection: Net filling (B1), Net Discharge (B4) — Interaction mode Interaction mode Selection: Remote proc. control, VNC, Front keys —...

  • Page 121: Commissioning

    7 Commissioning X3 Process Indicator PR 5410 Commissioning Power failure/Data backup/Restart 7.1.1 Power failure In the event of a power failure, all entered configuration and calibration data and all materials saved in the hard drive memory are retained. The clock and calendar continue to run.
  • Page 122 X3 Process Indicator PR 5410 7 Commissioning When the CAL switch is in "opened" position, the calibration data and parameters can be changed using the PC program or via the ProfiBus connection. With the CAL switch in the "closed" position, the calibration data (e.g. dead load, span) and parameters (measuring time, zero tracking etc.) cannot be changed.

  • Page 123: Restart

    7 Commissioning X3 Process Indicator PR 5410 * Parameter [W&M] must be set to [none] before the calibration data is entered; see Chapter 7.14.15. 7.1.4 Restart The PR 5410 is restarted using the front-panel keys. Press the following keys one after the other: appears on the display.

  • Page 124: Setting The Date And Time

    X3 Process Indicator PR 5410 7 Commissioning F 1.00.00. Firmware version Automatic display test Weight display Error6 Error message: no sense voltage, see also Chapter 16.1. Error message: if there is no communication with the xB- Error9 PI scale (see also Chapter 16.2).

  • Page 125: Switching Off The Device

    7 Commissioning X3 Process Indicator PR 5410 11. Press "OK." 17.35 (SS.MM) appears on the display. 12. Use to make changes accordingly. 13. Press "OK." appears on the display. dt 086 14. Press "Exit" to exit the menu. Switching off the device The device is switched off/disconnected from power supply by pulling the plug.
  • Page 126 X3 Process Indicator PR 5410 7 Commissioning — 016 StSrnG Standstill range — 017 TArtIM Timeout for taring/zero-setting — 018 ZESrnG Zeroset range — 019 ZEtrnG Zerotrack range — 020 ZEtStP Zerotrack interval — 021 ZEttIM Zerotrack time — 022 oVrLd Overload —...
  • Page 127 7 Commissioning X3 Process Indicator PR 5410 — 061 PIn Access code, for Standard application only — 062 ALIbI Alibi, nonE, GroSS, nEt, Gr.nE.tA., Gr.nE. or Gr.tA — 063 SEqnr Next free sequence number — 064 tArKEY Tare key, function, disable —...
  • Page 128 X3 Process Indicator PR 5410 7 Commissioning — 112 ModbuS ModBus RTU — Port See Chapter 7.17.1. — 113 SMA — Port See Chapter 7.17.1. — 114 EW-CoM EW-Com — Port See Chapter 7.17.1. — 115 xBPI xBPI — Port See Chapter 7.17.1.

  • Page 129: Recalibrating The Internal Weighing Point Using The Front-Panel Keys

    7 Commissioning X3 Process Indicator PR 5410 Note: The meaning of the individual data and parameters and the associated value ranges can be found in the description of operation via Notebook/PC. 7.5.2 Recalibrating the internal weighing point using the front-panel keys Note: If linearization is active (see Chapter 7.14.11),...
  • Page 130 X3 Process Indicator PR 5410 7 Commissioning (for new calibration) appears on the display. Defining the max (maximum load) and weight unit (Cd 001) 7. Press OK. appears on the display. Cd 001 The "Cd" calibration menu flashes. 8. Press OK.
  • Page 131 7 Commissioning X3 Process Indicator PR 5410 appears on the display. dEAdLo 22. Press OK. LoAd (dead load with empty scale) appears on the display. 23. Press to select the "mV/V" entry if necessary. appears on the display. MVolt Continue for "dead load with empty scale": 24.

  • Page 132: Changing The Dead Load Of The Internal Weighing Point Using The Front-Panel Keys

    X3 Process Indicator PR 5410 7 Commissioning The max. calibration weight of appears on the display. 02000.0 g 36. Use the cursor keys to set the calibration weight value. 37. Press OK. appears on the display. Cd 005 Saving and exiting 38.

  • Page 133: Displaying The Calibration Data Of The Internal Wp Using The Front-Panel Keys

    7 Commissioning X3 Process Indicator PR 5410 5. Press to change the parameter number ("000" flashes). 6. Press to select the parameter number. Changing the dead load (Cd 003) 7. Press OK. appears on the display. dEAdLo 8. Press OK.
  • Page 134 X3 Process Indicator PR 5410 7 Commissioning 2. Press OK. Cd 000 appears on the display. The "Cd" calibration menu flashes. 3. Press OK to select the menu item. appears on the display. CALIb When the CAL switch is closed, appears on the display.

  • Page 135: Reading Out Calibration Data For Wp Dead Load And Max Using The Front-Panel Keys

    7 Commissioning X3 Process Indicator PR 5410 16. Press OK. dEAdLo appears on the display. 17. Press OK. The mV/V value for the dead load appears on the display. 18. Press OK. appears on the display. Cd 004 19. Press OK.

  • Page 136: Search For Pendeo Load Cells And Set Dead Load Using The Front-Panel Keys

    X3 Process Indicator PR 5410 7 Commissioning appears on the display. Cd 000 The "Cd" calibration menu flashes. 3. Press to change the parameter number ("000" flashes). 4. Press multiple times to select parameter number "003." 5. Press OK. dEAdLo appears on the display.

  • Page 137: Creating A Pin Code Using The Front-Panel Keys

    7 Commissioning X3 Process Indicator PR 5410 2. Press OK. Cd 000 appears on the display. The "Cd" calibration menu flashes. 3. Press (1×) to select the "Pd 124" menu. 4. Press OK. appears on the display. SEArCH 5. Press OK.
  • Page 138 X3 Process Indicator PR 5410 7 Commissioning 8. Press the cursor keys to enter a PIN code. 9. Press OK to save the PIN code. Entering the PIN code 10. Press SEtuP appears on the display. 11. Press OK. appears on the display.

  • Page 139: Deleting The Pin Code Using The Front-Panel Keys

    7 Commissioning X3 Process Indicator PR 5410 7.5.8 Deleting the PIN code using the front-panel keys Press appears on the display. SEtuP 2. Press OK. appears on the display. 3. Press OK. appears on the display. 000000 4. Press the cursor keys to enter the PIN code.
  • Page 140 X3 Process Indicator PR 5410 7 Commissioning The "Cd" calibration menu flashes. 3. Press multiple times to select "FP 090." 4. Press OK. (protocol) appears on the display. Prot 5. Press OK. Pro.nEt appears on the display. 6. Press OK.

  • Page 141: Entering The Network Address Using The Front-Panel Keys

    7 Commissioning X3 Process Indicator PR 5410 19. Press OK. appears on the display. 20. Press OK. appears on the display during the save process. SAVE ... 21. Press "Exit" to exit the Setup menu. An error message appears if the digit group for the IP address/mask is not within 0–255, or is invalid.
  • Page 142 X3 Process Indicator PR 5410 7 Commissioning The more significant part of the address* (example) appears on the 172.024. display. 9. If DHCP "oFF" is selected: Press the cursor keys to select and set the desired numbers. 10. Once the last number is selected and set, press to set the less significant part of the address*.
  • Page 143 7 Commissioning X3 Process Indicator PR 5410 appears on the display. nP 084 25. Press OK. CLIEnt (VNC client) appears on the display. 26. Press OK. The more significant part of the address* (example) appears on the 255.255. display. 27. Press the cursor keys to select and set the desired numbers.

  • Page 144: Displaying The Network Address Using The Front-Panel Keys

    X3 Process Indicator PR 5410 7 Commissioning Note: appears on the display if the digit group for the IP address/mask is not Err 31 within 0–255, or is invalid. 7.5.11 Displaying the network address using the front-panel keys Press appears on the display.

  • Page 145: Displaying/Deleting Alibi Entries

    7 Commissioning X3 Process Indicator PR 5410 7.6.1 Displaying/deleting alibi entries Press appears on the display. SEtuP 2. Press OK. appears on the display. Cd 000 The "Cd" calibration menu flashes. 3. Press multiple times to select "AL 100." 4. Press OK.

  • Page 146: Deleting Alibi Entries

    X3 Process Indicator PR 5410 7 Commissioning appears on the display. 17. Press to select "YES." 18. Press OK. The alibi entry is printed out. 19. Press "Exit" to exit the Setup menu. 7.6.2 Deleting alibi entries Press appears on the display.

  • Page 147: Finding And Connecting The Device Automatically In The Network

    7 Commissioning X3 Process Indicator PR 5410 On the notebook/PC, set the LAN local and Internet Protocol properties to "Obtain an IP address automatically" depending on the operating system. 2. On the device, under - [Network parameters] activate the "Use DHCP" parameter (factory/default settings).

  • Page 148: Resetting The Network Address

    If the browser window remains empty after the minimum wait time, or if the expected device is not listed, the network ID of the local notebook/PC must be checked and changed, if necessary. Only certain Minebea Intec devices are supported by the "indicator browser"! 7.10 Resetting the network address This means "DHCP"...

  • Page 149: Operation Using Vnc

    7 Commissioning X3 Process Indicator PR 5410 This ensures that a valid address for identification of the device in the network can be assigned to the device from a server, see also Chapter 7.17.6. Note: The last 3 bytes of the MAC ID are displayed. A label with the complete MAC ID is located on the outside of the device.

  • Page 150: Operation Via A Web Browser

    X3 Process Indicator PR 5410 7 Commissioning NOTICE If the VNC viewer is terminated on the setup level (e.g. by closing the window or the back function in the web browser), the device reboots and the web menu is not accessible for several seconds.

  • Page 151: System Setup

    7 Commissioning X3 Process Indicator PR 5410 For description of the web menu see Chapter 9.2.1. NOTICE If the VNC viewer is closed on the setup level, the device reboots and the web menu is not accessible for several seconds.

  • Page 152: Printing Parameter

    X3 Process Indicator PR 5410 7 Commissioning — Address Device address, e.g. for the printout Input: A…Z — PIN Access code, to protect the system setup from unauthorized operation. Input: 6 numerical characters — Sequence number Automatic counter for print jobs —...

  • Page 153: Weighing Points

    7 Commissioning X3 Process Indicator PR 5410 Access restriction, Input: authorized client for instrument operation 7.13.7 Weighing points — Weighing point A Selection: Internal A, xBPI-scale, Pendeo Load Cells — Calib Calibration, selected "Internal A:" New, Modify, Param, see Chapter 7.13.7.1.
  • Page 154 X3 Process Indicator PR 5410 7 Commissioning — Test mode Selection for display of the deviation from the test value: <Absolute>, relative — W&M Selection legal-for-trade mode: <none>, OIML (impossible when [Range mode] "Multi- interval" has been selected or Max has more than 3 decimals), NSC, NTEP —...
  • Page 155 7 Commissioning X3 Process Indicator PR 5410 — Span — Calibrate with user Calibrate with user-defined weight. weight — Calibrate with auto Calibrate with automatic weight detection. weight — Adjust with default Calibrate with standard weight. weight — Adjust with internal Calibrate with internal weight.
  • Page 156 X3 Process Indicator PR 5410 7 Commissioning Singapore [tls], Tael Taiwan [tlt], Grain [GN], Pennyweight [dwt], Milligram [mg], Parts/ pound [/lb], Tael china [tlc], Momme [mom], Karat [k], Tola [tol], Baht [bat], Mesghal [m], Ton [t] — Display accuracy 1… … 3 Chose display accuracy 13: all digits, reduced when moved, one level lower , two level lower, three level lower, 1%, 0.5%, 0.2%, 0.1%, 0.05%,...
  • Page 157 7 Commissioning X3 Process Indicator PR 5410 (when it was already calculated) are displayed (when "Search" was executed). — Search Search connected load cells. Search for a new network and reset the load cell data to the factory settings. — View Serial number and current weigh of connected load cells are displayed.
  • Page 158 X3 Process Indicator PR 5410 7 Commissioning Input of timeout when there is no standstill: 0.1 s…<2.5 s>…25 s — Zeroset range Input of timeout period when there is no …<50.00 d standstill: 0.00 d >…10000.00 d …<0.25 — Zerotrack Input of the zerotrack range: 0.00 d...

  • Page 159: Limit Parameter

    7 Commissioning X3 Process Indicator PR 5410 — Service The service window for the load cells is displayed. No change is possible! 7.13.8 Limit parameter Note: This menu item is only available if under -[Operating parameter]- [Application] "Standard" has been selected.

  • Page 160: Calibrating Internal Weighing Point

    X3 Process Indicator PR 5410 7 Commissioning Output if <0: set 0 mA = 0 mA, set <4 mA> = 4 mA, set 20 mA = 20 mA, linear = goes below 4 mA down to the limit (with 4…20 mA) —...
  • Page 161 7 Commissioning X3 Process Indicator PR 5410 The Data under [Calib] and [Param] is displayed only. The calibration data and parameters are displayed in the format entered/determined during calibration. Note: [Calibrated at]: CAL weight and corresponding mV/V After input with mV/V, the full scale interval and the mV/V value entered are displayed.

  • Page 162: Selecting The Calibration Mode

    X3 Process Indicator PR 5410 7 Commissioning 7.14.3 Selecting the calibration mode Note: The [Modify] menu item is only used for small changes (e.g.changing the dead load/ preload, changing the mV/V values for dead load/preload and/or Max, changing the scale interval). Otherwise select the [New] menu item.
  • Page 163 7 Commissioning X3 Process Indicator PR 5410 3. By pressing [Continue] the data are reset to default first (default) before performing calibration. Press [Cancel] to cancel selection. 4. Determining the maximum load [Max], see Chapter 7.14.4. 5. Determining the scale interval [Scale interval], see Chapter 7.14.5.
  • Page 164 X3 Process Indicator PR 5410 7 Commissioning 3. Choose the [Deadload at] menu item. 4. Either press the [by mV/V] softkey to enter the value again or clear the scale/hopper and press the [by load] softkey to reset the dead load.

  • Page 165: Setting Maximum Load

    7 Commissioning X3 Process Indicator PR 5410 7.14.4 Setting maximum load The maximum load (Max) determines the maximum weight without dead load of the weight to be measured and the displayed number of digits behind the decimal point. Normally, Max is less than the load cell capacity (maximum capacity x number of load cells).

  • Page 166: Determining The Dead Load

    X3 Process Indicator PR 5410 7 Commissioning Procedure: The weight unit is taken from [Max]. The number of digits behind the decimal point is also automatically determined when [Max] is entered. Select [Scale interval] and confirm by pressing A selection window opens.

  • Page 167: Calibrating With Weight

    7 Commissioning X3 Process Indicator PR 5410 To use the empty scale/hopper as dead load (normal case): Clear the scale/hopper. 2. Press the [by load] softkey. 3. Confirm entries with The verification is displayed by "Setting dead load…". Note: If the mV/V value of the dead load was calculated, or if it is known from the previous calibration, the value can be overwritten by pressing [by mV/V].

  • Page 168: Calibrating With Mv/V

    X3 Process Indicator PR 5410 7 Commissioning Press the [by load] softkey. 2. Place the CAL weight on the scale. 3. Enter the weight of the CAL weight. 4. Confirm the entries. 5. Press to select the weight unit. The weight unit for the CAL weight may differ from the unit in the device. Conversion is automatic.
  • Page 169 7 Commissioning X3 Process Indicator PR 5410 Calculating SPAN value for Max and, if necessary, for the dead see Chapter 7.14.8.1. 2. Press the [by mV/V] softkey. 3. Entering the SPAN value for Max and, if necessary, for the subsequent correction of dead load (see Chapter 7.14.10).

  • Page 170: Calibrating With Load Cell Data (Smart Calibration)

    X3 Process Indicator PR 5410 7 Commissioning Normally, calculation of the dead load (scale without load/empty hopper) is not necessary. Subsequent dead load correction (as described in Chapter 7.14.8.1) can be used for later re-determination of the dead load, when the scale/hopper is empty.

  • Page 171: Subsequent Dead Load Correction

    7 Commissioning X3 Process Indicator PR 5410 [Number of load cells] Number of load cells connected in parallel Input: 1, 2…<4>…9, 10 [Nominal load] Maximum capacity E of a load cell (not the total maximum capacity of the scale!) Input: For the value refer to the technical data of the load cell.

  • Page 172: Linearization

    X3 Process Indicator PR 5410 7 Commissioning To view the range which is already utilized by zero tracking or zero setting, in [Calibration] press the key; this also activates 10-fold increased resolution of the weight value. Note: The scale must not be loaded! If the full zero-setting range is already being utilized, you can still correct the dead load (overwrite protection must be deactivated, see Chapter 7.1.3.1) without affecting other...

  • Page 173: Saving The Calibration

    7 Commissioning X3 Process Indicator PR 5410 Depending on the settings under -[Weighing point]- [Calib]- [Param]- [Test mode] the following is displayed by calling the Test with the key later on: with [Absolute] the maximum load with [Relative] the deviation from the test value 7.14.13 Saving the calibration...

  • Page 174: Cancelling A Calibration

    X3 Process Indicator PR 5410 7 Commissioning Leaving the menu is displayed by "Exit calibration". After finishing the calibration, set the CAL switch to the closed position; see also Chapter 7.1.3.1. 7.14.14 Cancelling a calibration Quit calibration by pressing the softkey.

  • Page 175: Parameter Input

    7 Commissioning X3 Process Indicator PR 5410 If you press [Undo], changes are not saved and the display returns to the selection menu for the weighing points. Leaving the menu is displayed by "Exit calibration". 7.14.15 Parameter Input The menu is accessible via -[Weighing point]- [Calib]- [Param].
  • Page 176 X3 Process Indicator PR 5410 7 Commissioning Butterworth filter Tschebyscheff filter A digital filter can be switched on only with the measuring time set to <160 ms. If no particularly frequent fluctuations are expected in ongoing operation, the following settings are recommended: [Measuretime]: <160 ms...
  • Page 177 7 Commissioning X3 Process Indicator PR 5410 [Standstill range] As long as the weight fluctuations remain within this range, the device is determined to be stable. The input for the parameter [Standstill range] is expressed in "d." Valid range: 0.01…10.00 dc.
  • Page 178 X3 Process Indicator PR 5410 7 Commissioning [Range mode] Selection: <Single range>, Multiple range, Multi-interval For scale range selection, see Chapter 7.14.15.2 and 7.14.15.3. Press the softkey to exit the menu and to save the settings. 7.14.15.1 Legal-for-trade mode In the menu -[Weighing point]- [Calib]- [Param]- [W&M] you can choose between...
  • Page 179 7 Commissioning X3 Process Indicator PR 5410 Note: During calibration, the multiple range function is always switched off. Example: Range mode: "Multiple range" Range 1: 0…1000 kg (when calibrating set scale interval: 1 kg) Range 2: 0…2000 kg (next highest scale interval: 2 kg) Range 3: 0…3000 kg (next highest scale interval: 5 kg)
  • Page 180 X3 Process Indicator PR 5410 7 Commissioning The weight display header includes the current interval range (R1, R2, or R3), Max, Min, and d (or e with instruments used in legal metrology) (Example: multi-interval scale in range 2): The parameters [Range limit 1] and [Range limit 2] are the interval ranges.

  • Page 181: Calibrating Xbpi-Scale

    7 Commissioning X3 Process Indicator PR 5410 7.15 Calibrating xBPI-scale 7.15.1 General information The legal-for-trade application of PR 5410 with a xBPI-scale is not possible. 7.15.2 Parameters for serial interface Select -[Serial ports parameter]- [xBPI-Port] and confirm. The following window opens: 2.

  • Page 182: Parameters For The Xbpi-Weighing Function

    X3 Process Indicator PR 5410 7 Commissioning 4. If necessary, change the parameters. Only the "baudrate" and "stop bits" can be set for an xBPI scale. 5. Press to exit the menu and to save the settings. 7.15.3 Parameters for the xBPI-weighing function...

  • Page 183: Setting Up An Xbpi Platform

    7 Commissioning X3 Process Indicator PR 5410 3. Enter the following parameters. [Tare timeout] Timeout for a zeroset or tare command to be executed. If the xBPI scale has not executed the command in the specified time, the action will be aborted.
  • Page 184 X3 Process Indicator PR 5410 7 Commissioning 2. Press the [Setup] softkey. The parameters of the xBPI-scale are read into the device. Ticks indicate the progress. An error message is displayed if communication with the xBPI scale is not possible! The following window opens: 3.
  • Page 185 7 Commissioning X3 Process Indicator PR 5410 6. Select [Select group of specification] using the cursor and confirm. Note: Some xBPI platforms have what is known as "specification blocks" for selecting various modes of operation (single range, multiple range, etc.).

  • Page 186: Xbpi-Parameter Tables

    X3 Process Indicator PR 5410 7 Commissioning The parameters are listed as an overview in the following, see Chapter 7.15.5.3. Note: Only the parameters supported by the connected scale are displayed. 18. Press the softkey to exit the menu and to save the settings.
  • Page 187 7 Commissioning X3 Process Indicator PR 5410 — ext.adj.w.pres.wt. — internal adjust — ext.lin.w.fact.wt. — ext.lin.w.pres.wt. — Confirm preload — Delete preload — adjust disabled — Confirming adjust. — automatically — manual — Zero range — 1% of max load —...
  • Page 188 X3 Process Indicator PR 5410 7 Commissioning — Troy ounce — Hong Kong tael — Singapore tael — Taiwan tael — grain — pennyweight — milligram — Parts/pound — Tael china — Momme — Carat — Tola — Baht — Mesghal —...

  • Page 189: Setting The Xbpi Dead Load

    — can be changed — cannot be changed 7.15.6 Setting the xBPI dead load Note: For Minebea Intec both terms "dead load" and "preload" are used. Select -[Weighing point]- [xBPI-Scale] and confirm. 2. Press the [Setup] softkey. EN-187 Minebea Intec...

  • Page 190: Xbpi Calibration With User Specified Weight

    X3 Process Indicator PR 5410 7 Commissioning The parameters of the xBPI-scale are read into the device. Ticks indicate the progress. An error message is displayed if communication with the xBPI scale is not possible! The following window opens: 3. Select [Calibration] with the cursor and confirm.
  • Page 191 7 Commissioning X3 Process Indicator PR 5410 In the menu [Weighing point A] - [xBPI-Scale] - [Setup] at [Configuration] - [Weighing parameters] - [Confirming adjust.] was set to "manual". The communication between the device and platform is active. Procedure: Select -[Weighing point]- [xBPI-Scale] and confirm.

  • Page 192: Xbpi Calibration With Automatic Weight Detection

    X3 Process Indicator PR 5410 7 Commissioning 7.15.8 xBPI calibration with automatic weight detection Requirements: The xBPI protocol has been selected (see Chapter 7.15.2). The "xBPI-scale" weighing point has been selected (see Chapter 7.15.3). The platform has been set up (see Chapter 7.15.4).

  • Page 193: Xbpi Calibration With Built-In Weight

    7 Commissioning X3 Process Indicator PR 5410 In the menu [Weighing point A] - [xBPI-Scale] - [Setup] at [Configuration] - [Weighing parameters] - [Confirming adjust.] was set to "manual". The communication between the device and platform is active. Procedure: Select -[Weighing point]- [xBPI-Scale] and confirm.

  • Page 194: Xbpi Linearization

    X3 Process Indicator PR 5410 7 Commissioning 2. Press the [Setup] softkey. The parameters of the xBPI-scale are read into the device. 3. Select [Calibration]- [Adjust with intern weight] with the cursor and confirm. The procedure is displayed by status messages in a row.

  • Page 195: Calibrating Digital Load Cells Of Type "Pendeo

    7 Commissioning X3 Process Indicator PR 5410 2. Press the [Setup] softkey. The parameters of the xBPI-scale are read into the device. 3. Select [Calibration]- [Linearity: Default] using the cursor and confirm. The first linearization point to be calibrated is displayed.

  • Page 196: Selecting And Configuring Rs-485 Interface

    X3 Process Indicator PR 5410 7 Commissioning The available interfaces are visible under -[Show HW-slots]. 7.16.2 Selecting and configuring RS-485 interface Note: The PR 5510/04 interface card must be installed in the device (see Chapter 4.6). Select -[Serial ports parameter]- [xBPI-Port] and confirm.

  • Page 197: Selecting The Load Cell Type

    7 Commissioning X3 Process Indicator PR 5410 4. Select [Baudrate] and confirm. A selection window opens. 5. Select "19200 bd" and confirm. 6. Select [Stopbits] and confirm. A selection window opens. 7. Select "1" and confirm. 8. Press to exit the menu and to save the settings.

  • Page 198: Searching Load Cells

    X3 Process Indicator PR 5410 7 Commissioning Recalibrate: Maximal load with weight unit, scale interval, dead load, CAL weight, see Chapter 7.16.7. Perform a corner correction if necessary; see Chapter 7.16.10.3. Note: For further information about calibrating weighing points, see Chapter 7.14.3.

  • Page 199: Assigning Load Cells

    7 Commissioning X3 Process Indicator PR 5410 A prompt window opens. 4. Press the [Continue] softkey to start a new search process. Press the [Cancel] softkey to accept and display the existing values. A window with load cell information opens...
  • Page 200 X3 Process Indicator PR 5410 7 Commissioning Note: The assignment from the installation should be documented in the case of load cells being replaced. with load cells of type Pendeo Truck with load cells of type Pendeo Process The menu is accessed via - [Weighing point] - [Weighing point A] - [Assign] - [View] .

  • Page 201: Calibrating Load Cells

    7 Commissioning X3 Process Indicator PR 5410 12. Check the corner load (dead load); see Chapter 7.16.10.1. 13. Press the softkey to exit the menu and save. 7.16.7 Calibrating load cells The menu is accessed via - [Weighing point] - [Weighing point A] - [Assign] .
  • Page 202 X3 Process Indicator PR 5410 7 Commissioning Note: The number of vessel feet and the number of load cells may differ,e.g.: 4 vessel feet on 1 pivots and 3 load cells. [Max] The load cell capacity is suggested as Max (E ×...

  • Page 203: Assigning Load Cell Names

    7 Commissioning X3 Process Indicator PR 5410 7.16.8 Assigning load cell names In this menu the load cells can also be assigned names in addition to the load cell no. and serial numbers. The menu is accessible via -[Weighing point]- [Weighing point A]- [Assign]- [LC name].
  • Page 204 X3 Process Indicator PR 5410 7 Commissioning Note: For vehicle weighbridges: Trucks should only be allowed to move onto the center of the weighing platform, in order to distribute the weight evenly. Select the faulty load cell and confirm, to deactivate the cell.

  • Page 205: Corner Correction

    7 Commissioning X3 Process Indicator PR 5410 7.16.10 Corner correction 7.16.10.1 Checking the corner load (dead load) Note: For scale structures with containers pay attention to the following: For asymmetric scale structures a corner correction is not necessary. But for symmetric scale structures corner correction may be required.

  • Page 206: Terminating/Saving Calibration

    X3 Process Indicator PR 5410 7 Commissioning 8. Press to exit the menu and save. 7.16.11 Terminating/saving calibration The calibration is terminated by pressing the key. Unless all data were determined during recalibration using [New] (e.g. dead load not set/ entered), the following prompt is displayed: 7.16.12 Parameter Input...
  • Page 207 7 Commissioning X3 Process Indicator PR 5410 [Standstill range] As long as the weight fluctuations remain within this range, the device is determined to be stable. The input for the parameter [Standstill range] is expressed in "d." Valid range: 0.01…10.00 dc.

  • Page 208: Subsequent Dead Load Correction

    X3 Process Indicator PR 5410 7 Commissioning [Range mode] Selection: <Single range>, Multiple range, Multi-interval For scale range selection, see Chapter 7.14.15.2 and 7.14.15.3. Press to exit the menu and to save the settings. 7.16.13 Subsequent dead load correction If the hopper/platform weight changes by an amount that is higher than the zero-setting range;...

  • Page 209: Selecting And Configuring Serial Interfaces

    7 Commissioning X3 Process Indicator PR 5410 Operating parameter [Operating parameter] Printing parameter [Printing parameter] Note: This menu item is only available if under -[Operating parameter]- [Application] "Standard" has been selected. Fieldbus parameter [Fieldbus parameter] Network parameter [Network parameter] Configuring limits [Limit parameter]...
  • Page 210 X3 Process Indicator PR 5410 7 Commissioning The following window opens. 7.17.1.1 Printer protocol Select [Printer] and confirm. A selection window opens. 2. Select the desired interface and confirm. The selected interface is displayed. 3. Press the [Param] softkey to set the parameters.
  • Page 211 7 Commissioning X3 Process Indicator PR 5410 4. Select parameters and confirm. 5. Select and confirm the desired printer settings in the respective selection window. 6. Press to return to the previous window. 7. Press the [Config] softkey to define the print settings.
  • Page 212 X3 Process Indicator PR 5410 7 Commissioning Select [Remote display] and confirm. A selection window opens. 2. Select the desired interface and confirm. The selected interface is displayed. 3. Press the [Param] softkey to set the parameters. The following window opens: 4.
  • Page 213 7 Commissioning X3 Process Indicator PR 5410 Select [ModBus-RTU] and confirm. A selection window opens. 2. Select the desired interface and confirm. The selected interface is displayed. 3. Press the [Param] softkey to set the parameters. The following window opens: 4.
  • Page 214 X3 Process Indicator PR 5410 7 Commissioning A selection window opens. 7. Select the desired parity and confirm. 8. Select [Slave ID] and confirm. 9. Enter and confirm the slave address (in this case: 65). 10. Press 2× to exit the menu and save.
  • Page 215 7 Commissioning X3 Process Indicator PR 5410 4. Select [Baudrate] and confirm. A selection window opens. 5. Select the desired transmission speed and confirm. 6. Press two times to exit the menu and save. 7.17.1.5 EW-Com protocol Select [EW-COM] and confirm.
  • Page 216 X3 Process Indicator PR 5410 7 Commissioning The following window opens: 4. Select [Protocol] and confirm. A selection window opens. V1 = for old communication programs V2 = for formulation controller V3 = for OPC 5. Confirm the desired selection.

  • Page 217: Date And Time

    7 Commissioning X3 Process Indicator PR 5410 The selected interface is displayed. 3. Press the [Param] softkey to set the parameters. The following window opens: 4. Select [Baudrate] and confirm. A selection window opens. 5. Select the desired transmission speed and confirm.

  • Page 218: Operating Parameters

    X3 Process Indicator PR 5410 7 Commissioning Select [Date & Time] and confirm. The following window opens: 2. Select the individual digits and use the keypad to overwrite them and confirm. 3. Select the individual digits and use the keypad to overwrite them and confirm.
  • Page 219 7 Commissioning X3 Process Indicator PR 5410 [Application] Application selection: Standard, EasyFill [Address] Enter device address, e.g. for printout. Input: A…Z [PIN] The access code can be used to protect the system setup from unauthorized operation. Input: number with up to 6 digits As long as you are in this menu, the value can be overwritten as required.
  • Page 220 X3 Process Indicator PR 5410 7 Commissioning The tare function (operation via VNC/Internet Browser) can be toggled: [tare & reset tare] means that the device will be tared if it has not been tared previously and the tare will be reset if the device has already been tared.

  • Page 221: Print Parameters

    7 Commissioning X3 Process Indicator PR 5410 7.17.4 Print parameters Note: This menu item is only available if under -[Operating parameter]- [Application] "Standard" has been selected. The print parameters are set under this menu item. Open the menu via -[Printing parameter].

  • Page 222: Fieldbus Parameters

    X3 Process Indicator PR 5410 7 Commissioning Save the data with [Yes]. Press [No] to exit the menu without changing data. If a printer has been connected and set up (see Chapter 7.17.1.1), the configuration printout can be triggered via the keys (clicked one after the other).
  • Page 223 7 Commissioning X3 Process Indicator PR 5410 Note: The individual parameters depend on the fieldbus type. Press to return to the Setup menu. The following prompt window appears: Save the data with [Yes]. Press [No] to exit the menu without changing data.
  • Page 224 X3 Process Indicator PR 5410 7 Commissioning 3. Load the file "sart5410.gsd" from CD and install it in the development environment. 4. Add the PR 5410 device to the project and assign the I/O ranges. Note: See Chapter "Description of the I/O Area"...

  • Page 225: Network Parameters

    7 Commissioning X3 Process Indicator PR 5410 NOTICE Potential network problems A unique device name must be assigned for the hardware configuration and assignment/download. 2. Enter the IP address and network mask under - [Fieldbus parameter] and confirm. 3. Add the PR 5410 device to the project and assign the I/O ranges.
  • Page 226 X3 Process Indicator PR 5410 7 Commissioning Open the menu via - [Network parameter]. [HW address] This parameter cannot be changed because the fixed address is specified by the instrument. [Hostname] NOTICE Potential network problems The host name must be unique in the network! The user-defined device name is subject to the following restrictions: Minimum number of characters: 2, maximum number of characters: 24.

  • Page 227: Configuring Limit Values

    7 Commissioning X3 Process Indicator PR 5410 Note: When setting [IP Address], [Subnetmask], and [Default gateway], please consult with your system administrator. Press to return to the Setup menu and to save the changes. 7.17.7 Configuring limit values Note: This menu item is only available if under -[Operating parameter]- [Application] "Standard"...
  • Page 228 X3 Process Indicator PR 5410 7 Commissioning 7.17.7.1 Defining limits Example 1: The output signal (Limit 1 out) of limit 1 switches OFF above a weight (Wgt) of 900 kg. The output signal (Limit 2 out) of Limit 2 switches OFF below 290 kg.
  • Page 229 7 Commissioning X3 Process Indicator PR 5410 Select the appropriate lines. 2. Use the keypad to enter and confirm the desired values (in this case: see Example 2). 7.17.7.2 Defining an action The possible actions are listed in the following table.
  • Page 230 X3 Process Indicator PR 5410 7 Commissioning A selection window opens. 2. Select and confirm the appropriate line to set the marker for the corresponding limit (in this case, Marker 1 is set when 900 g is exceeded). 3. If applicable, set additional markers and confirm.
  • Page 231 7 Commissioning X3 Process Indicator PR 5410 Function SPM Bit Description power fail X50 = 0 Set after power-on (=power failure): not active test active X56 = 0 Analog test was not started. cal active X57 = 0 For internal use only.

  • Page 232: Configuring Digital Inputs

    X3 Process Indicator PR 5410 7 Commissioning Function SPM Bit Description marker bit 3 X66 = 1 Marker bit 3 set, after power-on the markers are set to "0". Highlight and confirm the condition line of the appropriate limit using the cursor.
  • Page 233 7 Commissioning X3 Process Indicator PR 5410 Note: This menu item is only available if under -[Operating parameter]- [Application] "Standard" has been selected. For the configuration the following order must be followed: 1. Defining an action 2. Determining a condition 3.
  • Page 234 X3 Process Indicator PR 5410 7 Commissioning Function SPM Bit Description clr marker 2 X65 = 0 Clear marker 2 clr marker 3 X66 = 0 Clear marker 3 select gross X72 = 0 Save the gross weight in address D11 Actions can be selected (bits set) for all digital inputs (see table).

  • Page 235: Configuring Digital Outputs

    7 Commissioning X3 Process Indicator PR 5410 Select and confirm the condition line of the appropriate parameter. A selection window opens. 2. Select and confirm the appropriate line (here: If input 1 changes from 0 to 1 [Input 1 on], a taring signal is triggered only, if the condition under [Condition] is met (limit 1 out = active).
  • Page 236 X3 Process Indicator PR 5410 7 Commissioning Function SPM Bit Description limit 1 out X16 = 0 Limiting signal 1: not active limit 2 out X17 = 0 Limiting signal 2: not active limit 3 out X18 = 0 Limiting signal 3: not active...
  • Page 237 7 Commissioning X3 Process Indicator PR 5410 Function SPM Bit Description center zero X36 = 1 Weight within ¼ d of zero inside ZSR X37 = 1 Weight within zero-setting range standstill X38 = 1 Standstill is active X39 = 1...
  • Page 238 X3 Process Indicator PR 5410 7 Commissioning Select [Output 1] and confirm. A selection window opens. The output 1 [Output 1] is true (active), when the weight value drops below zero (X35=1). 2. Select [below zero] and confirm. 3. Select [Output 2] and confirm.
  • Page 239 7 Commissioning X3 Process Indicator PR 5410 Output 3 [Output 3] is true (active), when the weight is zero ±¼ d (X36=1). 6. Select [center zero] and confirm. The menu opens. 7. Press to exit the menu and save. 7.17.9.1...

  • Page 240: Configuring Analog Output

    X3 Process Indicator PR 5410 7 Commissioning [BCD out] Output as BCD with max. 5 decades plus preceding sign and state Selection: Gross, Net if tared (net weight if tared, otherwise gross weight), Selected (gross or net weight depending on SPM bit X72), Transparent (value in D20 is output as BCD) 7.17.10 Configuring analog output...

  • Page 241: System Information

    7 Commissioning X3 Process Indicator PR 5410 Menu item Selection Description [Output on error] [0 mA] Set output to 0 mA. [4 mA] Set output to 4 mA. [20 mA] Set output to 20 mA. [hold] The last output value is held.

  • Page 242: Displaying The Version

    X3 Process Indicator PR 5410 7 Commissioning 7.18.1 Displaying the version Confirm [Show version]. This line shows the following information: [Firmware] Version number and firmware creation date [PRxxxx-Application] Version number and application creation date [BIOS] Version number and BIOS creation date...

  • Page 243: Displaying The Status

    7 Commissioning X3 Process Indicator PR 5410 7.18.2 Displaying the status Select [Show status]. This line shows the following device statuses: [Free system RAM] Free working system memory space [Clock battery] Status display ok = voltage OK low = voltage too low...

  • Page 244: Showing Hardware Options

    X3 Process Indicator PR 5410 7 Commissioning 7.18.3 Showing hardware options Select [Show HW-slots] and confirm. This line shows the following device statuses: 1st line Standard interface, serial 2nd line In this case: Slot 1, not in use 3rd line...

  • Page 245: Displaying The Alibi Memory

    7 Commissioning X3 Process Indicator PR 5410 2. Press to return to the previous window. 7.18.4 Displaying the alibi memory Select [Show alibi memory]. The following saved data records are displayed: [Sequence number] Last entry [Date] Date of the last entry...

  • Page 246: Displaying Pendeo Data

    X3 Process Indicator PR 5410 7 Commissioning 2. Press to return to the previous window. 7.18.5 Displaying Pendeo data Select [Show Pendeo data] and confirm. An info window opens. [Zero correction] (zero point correction) The zero point correction in use is displayed.
  • Page 247 7 Commissioning X3 Process Indicator PR 5410 The bar graph shows three areas: dead load (can be changed by calibration) Maximum capacity E (max. capacity of load cell) including dead load (load cell, cannot be changed) Max. load including dead load (load cell, cannot be changed) The colors have the following meanings: Weight value is above maximum load (overload) or below -¼d...
  • Page 248 X3 Process Indicator PR 5410 7 Commissioning Display Description Minimum LC verification Minimum preload signal recurrence Overload Weight value above max. load Overload counter Number of weight values above max. load The higher the number, the higher the probabi- lity of a faulty load cell.

  • Page 249: Production

    8 Production X3 Process Indicator PR 5410 Production General notes All filling functions are only supported by the "EasyFill" application. NOTICE Data is lost if the power is interrupted. There are hard drives for 10 material data records available, which are retained after a power failure.

  • Page 250: Configuring Interaction Mode Using The Front-Panel Keys

    X3 Process Indicator PR 5410 8 Production 8.2.2 Configuring interaction mode using the front-panel keys You can select between the following interaction modes: Remote control via OPC/ModBus and/or fieldbus VNC (Virtual Network Computing) Front-panel keys Note: See also Chapter 8.4.1.3.
  • Page 251 8 Production X3 Process Indicator PR 5410 3. Press multiple times to select "dl 174." 4. Press OK. InP 1 appears on the display. 5. Press OK. appears on the display. 0001 6. Press the cursor keys to enter the desired SPM address (see Chapter 13.4).

  • Page 252: Configuring Printout Using The Front-Panel Keys

    X3 Process Indicator PR 5410 8 Production appears on the display. out 1 20. Press OK. 0001 appears on the display. 21. Press the cursor keys to enter the desired SPM address (see Chapter 13.4). 22. Press OK. appears on the display.
  • Page 253 8 Production X3 Process Indicator PR 5410 3. Press multiple times to select "PC 160." 4. Press OK. nuMPrt (number of printouts) appears on the display. 5. Press OK. appears on the display. 0000 6. Press the cursor keys to enter the desired quantity.
  • Page 254 X3 Process Indicator PR 5410 8 Production (application layout) appears on the display. LAYout 20. Press if necessary, to select "nICELb" (NiceLabelExpress). 21. Press OK. appears on the display. PC 162 22. Press to select "PC 163." 23. Press OK.

  • Page 255: Starting The Application

    8 Production X3 Process Indicator PR 5410 Starting the application Requirements: The "EasyFill" application has been selected; see Chapter 7.17.3. Procedure: Press the [Start] softkey. The menu opens. Configuration via a notebook/PC 8.4.1 Configuring production mode The following modes are configured under the [Configuration mode] menu item:...
  • Page 256 X3 Process Indicator PR 5410 8 Production Select [Configuration mode] and confirm. 2. Select [Dosing mode] and confirm. A selection window opens. 3. Select the desired filling mode (see Chapters 8.4.1.1 and 8.4.1.2) and confirm. 4. Select [Interaction mode] and confirm.
  • Page 257 8 Production X3 Process Indicator PR 5410 5. Select the desired interaction mode (see Chapter 8.4.1.3) and confirm. 6. Press to exit the menu. A prompt window opens. 7. Press the [Yes] softkey to save the changes. 8.4.1.1 Net filling (B1) The scale is tared and then the amount listed in the process line is automatically added (coarse/fine).
  • Page 258 X3 Process Indicator PR 5410 8 Production Sequence of [net filling] with filling signals "coarse/fine" ① Taring: The current gross weight is saved as the ta- re and the net weight starts at zero. ② Coarse: A coarse flow (coarse and fine) is batched until the preset value is reached.

  • Page 259: Configuring Digital Inputs And Outputs

    8 Production X3 Process Indicator PR 5410 Sequence of [Net decrease] with dosing signals "coarse/fine" ① Taring: The current gross weight is saved as the ta- re and the net weight starts at zero. ② Coarse: A coarse flow (coarse and fine) is batched until the preset value is reached.
  • Page 260 X3 Process Indicator PR 5410 8 Production Note: The selected SPM address must be unique within the system. The SPM addresses for the input and outputs are unchanged after a restart. Select [Configuration digital IOs] and confirm. 2. Select [Configuration digital inputs] and confirm.

  • Page 261: Configuring Material

    8 Production X3 Process Indicator PR 5410 Note: The SPM address %MX for an unused digital input = 0. 4. Press to exit the window and to save the changes. 5. Select [Configuration digital outputs] and confirm. 6. Select outputs 1…3. Use the keypad to enter and confirm a corresponding SPM address %MXxxx (see Chapter 13.4).
  • Page 262 X3 Process Indicator PR 5410 8 Production Select [Configuration material] and confirm. The configuration window appears. An error message appears if the parameters for the selected material do not match the parameters of the current calibration. 2. Press the [OK] softkey.
  • Page 263 8 Production X3 Process Indicator PR 5410 [Material ID] Material identification 1…10 [Material name] Input: Material name, max. 18 alphanumeric characters [Set point] Input: Set point [Preset] Input: Preset point for switching from coarse flow to fine flow [Overshoot (OVS)]...

  • Page 264: Configuring Printout

    X3 Process Indicator PR 5410 8 Production 8. Press the [Yes] softkey to save the changes. 8.4.4 Configuring printout The printout is configured under the [Configuration printing] menu item. Select [Configuration printing] and confirm. The configuration window appears. 2. Select [Number printouts], enter the number of printouts between 1…10, and confirm.

  • Page 265: Filling

    8 Production X3 Process Indicator PR 5410 Selection: -none- (no printout; selected if fewer than 6 elements will be printed), Material name, Gross weight, Net weight, Tare weight, Set point, Date & Time (printed in format DD.MM.YYYY HH:MM:SS), Sequence number (counter for individual print orders, max.
  • Page 266 X3 Process Indicator PR 5410 8 Production Procedure: Select [Dosing] and confirm. The production window appears. 2. Select material ID [ID 2]. 3. Press the [Start] softkey. The material (product) is filled. Press the [Stop] softkey to stop the process.

  • Page 267: Extended Functions

    9 Extended functions X3 Process Indicator PR 5410 Extended functions Hardware test 9.1.1 Display test Press 2. Press 2×. dSP.tSt. appears on the display. 3. Press OK. Operate all display elements. When no key has been pressed for 5 seconds, the test ends automatically.

  • Page 268: Inputs And Outputs

    X3 Process Indicator PR 5410 9 Extended functions Plug the test connector (see Chapter 18.2) into the RS-232 interface. 2. Select the interface and confirm. The results are displayed: passed = ok failed (no data) = error 3. Press to return to the previous window.
  • Page 269 9 Extended functions X3 Process Indicator PR 5410 Test mode Description "Monitor" Active PLC: The physical inputs of the system (plant) are directed to the PLC (appli- cation). The physical outputs of the system (plant) are set by the PLC (application).
  • Page 270 X3 Process Indicator PR 5410 9 Extended functions Select and confirm the analog output. 2. Press the [Adjust] softkey. The window for the 1st value opens. 3. Enter and confirm e.g.the value for 4 mA measured by the connected PLC under [Measured].
  • Page 271 9 Extended functions X3 Process Indicator PR 5410 4. Enter and confirm e.g.the value for 20 mA measured by the connected PLC under [Measured]. A prompt window opens. 5. Press the [Yes] softkey to save the settings. If applicable, press the [No] softkey to keep the original values.
  • Page 272 X3 Process Indicator PR 5410 9 Extended functions A prompt window opens. 7. Press the [Yes] softkey to reset to the factory settings. If applicable, press the [No] softkey to keep the entered values. 8. Press to return to the previous window.

  • Page 273: Functions Via The Web Site

    9 Extended functions X3 Process Indicator PR 5410 3. Enter the input values using the keyboard and confirm. Input: 0 and 1 (e.g.: 111; 001) An info window is shown briefly. The "Internal" test mode is active. The inputs are simulated to test the functionality of the PLC (application); see Chapter 9.1.4.

  • Page 274: Displaying Weighing Points In A Table

    X3 Process Indicator PR 5410 9 Extended functions Double-click the device icon to open the WEB menu (in English only) in the available Internet browser (see also Chapter 7.12). The device name entered under -[Network parameter]- [Hostname] is shown under the header in brackets.

  • Page 275: Configuration Printout

    9 Extended functions X3 Process Indicator PR 5410 A status window opens in which the weight of the weighing point is displayed with unit and the status symbols. 2. Click on the symbol in the Internet browser to return to the WEB menu.
  • Page 276 X3 Process Indicator PR 5410 9 Extended functions A list of logfiles is shown on the display. 2. Click on the desired file. 3. Click on [Save as]. 4. Create and open the required directory e.g. on the notebook. 5. Click on [Save] to save the text file in the relevant directory.

  • Page 277: Screenshots

    9 Extended functions X3 Process Indicator PR 5410 9. Click on the symbol in the Internet browser to return to the WEB menu. 9.2.5 Screenshots With the [Screenshot] menu item a screenshot of the device can be displayed, saved and printed out.

  • Page 278: Alibi Memory

    X3 Process Indicator PR 5410 9 Extended functions 7. Click on [Print…]. 8. Select the connected printer and click [Print]. 9. Click on the symbol in the Internet browser to return to the WEB menu. 9.2.7 Alibi memory 9.2.7.1 General information The device is equipped with an alibi memory for approx.
  • Page 279 9 Extended functions X3 Process Indicator PR 5410 Click on the [Retrieve alibi memory] menu item in the WEB menu. The CSV file appears as an icon at the bottom of the screen. 2. Click on the icon. The file automatically opens, e.g., in Microsoft Excel.
  • Page 280 X3 Process Indicator PR 5410 9 Extended functions 9.2.7.2 Saving an alibi data record Requirements: In menu -[Operating parameter][Use alibimemory], the [Gross, Net, Tare] parameter is selected. Procedure: After a weighing operation, press the key or complete filling. The weight data is written into the alibi memory.

  • Page 281: Configuration Data

    9 Extended functions X3 Process Indicator PR 5410 9.2.8 Configuration data The configuration and calibration data of the EAROMs can be saved for back-up on the Notebook and downloaded, if necessary. Click the [Backup of Earom] menu item in the WEB menu.

  • Page 282: Resetting The Device To The Factory Settings

    X3 Process Indicator PR 5410 9 Extended functions Press appears on the display. SEtuP 2. Press appears on the display. bIoS 3. Press OK. bIoS... appears on the display. follows on the display. FLASH 4. Press 2×. appears on the display.

  • Page 283: Updating New Software With Flashit

    9 Extended functions X3 Process Indicator PR 5410 3. Press the [Yes] softkey to reset to the factory settings. Press [No] if you want to keep the entered values unchanged. The following messages show the respective progress: Updating new software with FlashIt Note: Always flash/load the BIOS into the device first, and then the firmware&application.
  • Page 284 X3 Process Indicator PR 5410 9 Extended functions The "FlashIt!32" program (in a directory on the enclosed CD-ROM) is installed on the notebook/PC. The "FlashIt!32" program is started. 9.5.1.1 Operations at the device WARNING Working on the device while it is switched on may have life-threatening consequences.

  • Page 285: Updating Via A Point-To-Point Connection With Dhcp Service

    9 Extended functions X3 Process Indicator PR 5410 7. Make sure to note down the digit sequence, because it must be entered into the "FlashIt!32" window subsequently. FLASH? appears on the display. Now the device is ready to load the software.
  • Page 286 X3 Process Indicator PR 5410 9 Extended functions 9.5.2.1 Operations at the device WARNING Working on the device while it is switched on may have life-threatening consequences. Product operation must be performed by trained and qualified personnel who are aware of and able to deal with the related hazards and take suitable measures for self-protection.

  • Page 287: Updating With A Fixed Ip Address

    9 Extended functions X3 Process Indicator PR 5410 Now the device is ready to load the software. 9.5.2.2 Loading the software on your notebook/PC Click the relevant file in the "Explorer" with the mouse and drag it into the [Select] window, (or use 'Copy and paste').
  • Page 288 X3 Process Indicator PR 5410 9 Extended functions Click on - [Network parameter]. 2. Deactivate [Use DHCP]. 3. Enter the corresponding IP address. Note: On a point-to-point connection the device and notebook/PC must be set to a fixed IP address which has the same address range given by the subnet mask.
  • Page 289 9 Extended functions X3 Process Indicator PR 5410 appears on the display. bIoS 3. Press OK. bIoS... appears on the display. follows on the display. FLASH 4. Press OK. appears on the display. EtHEr 5. Press OK. appears on the display.
  • Page 290 X3 Process Indicator PR 5410 9 Extended functions 9.5.3.3 Loading the software on your notebook/PC Click the relevant file in the "Explorer" with the mouse and drag it into the [Select] window, (or use 'Copy and paste'). 2. Under [COM-Port] select "Network" and enter the devices IP addresses.

  • Page 291: Modbus Protocol

    10 ModBus protocol X3 Process Indicator PR 5410 10 ModBus protocol 10.1 General description The ModBus protocol implemented in the instrument permits fast, simple and reliable communication between a PC or a PLC and up to 127 instruments. 10.2 SPM data in PR 1612 ModBus mode...
  • Page 292 X3 Process Indicator PR 5410 10 ModBus protocol Bit address Value in 32-bit integer format W101 Tare device: Write value 256 Reset the tare of the device: Write value 512 Minebea Intec EN-290...

  • Page 293: Sma Protocol

    11 SMA protocol X3 Process Indicator PR 5410 11 SMA protocol 11.1 General information The protocol of the "Scale Manufacturers Association" (SMA) provides a simple access to the scale. It can be used for reading data, or for executing functions.

  • Page 294: Fieldbus Interface

    X3 Process Indicator PR 5410 12 Fieldbus interface 12 Fieldbus interface 12.1 Fieldbus interface configuration This PR 5410 enables one or more devices to be included under a communication master (e.g. Siemens S7 ProfiBus). One scale may be addressed over the fieldbus interface. The data on the fieldbus are processed at intervals of 50 ms.

  • Page 295: Write Window (Input Area)

    12 Fieldbus interface X3 Process Indicator PR 5410 Fieldbus interface 8-Byte 8-Byte Write window Read window Data and functions Interface – Weight data protocol – Weight status – Limits – Digital inputs – Digital outputs – Analog output 12.2.1 Write window (input area) Data are transferred from the master to the slave(PR 5410) in this window.

  • Page 296: Read Window (Output Area)

    X3 Process Indicator PR 5410 12 Fieldbus interface 12.2.2 Read window (output area) Data are transferred from the slave (PR 5410) to the master in this window. Byte 0 Read data: MSB Byte 1 Read data: MSB Byte 2 Read data: MSB...

  • Page 297: Description Of The I/O Area (Read/Write Window)

    12 Fieldbus interface X3 Process Indicator PR 5410 4. Wait until Write_Active = 1 (acknowledges data receipt). 5. Write 0 in byte 5 (Write_Value_Select) Write_Active goes to 0. 12.2.4 Description of the I/O area (read/write window) 12.2.4.1 Input section Data transmission from the master to the PR 5410 (slave) is via the input area.
  • Page 298 X3 Process Indicator PR 5410 12 Fieldbus interface Variable Function Set M1…3 Marker 1…3 is set. 12.2.4.2 Output area Data transmission from the PR 5410 to the master is via the output area. The weight or data information requested by the master is transmitted to the master by PR 5410.
  • Page 299 12 Fieldbus interface X3 Process Indicator PR 5410 Variable Function Test_Active The device executes the ADC test. The read weight value is not the gross value, but the test value. Below zero or above Max (FSD). Standstill The scale is stable.
  • Page 300 X3 Process Indicator PR 5410 12 Fieldbus interface Action of the master Reaction of the PR 5410 Set the Write_Active bit. Wait until Write_Active has been set. Write 0 to Write_Value_Select. Reset the Write_Active bit. Set the bit: Action_Select, Write_Active Single bits can be set or reset directly with Write_Value_Select.
  • Page 301 12 Fieldbus interface X3 Process Indicator PR 5410 Action of the master Reaction of the PR 5410 Acknowledge the "set bit" (see Chap- ter 12.2.4.3). Set the CmdBusy bit. The operation is processed. In the event of an error: Set the CmdError bit and the LastError byte.

  • Page 302: Special Hints For Devicenet And Ethernet-Ip

    X3 Process Indicator PR 5410 12 Fieldbus interface Byte Name Description Test Command status Active Stand- Inside Center Below Over- Above Device status still Zero Zero load error Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2...
  • Page 303 12 Fieldbus interface X3 Process Indicator PR 5410 Byte 3 TareActive CalActive TestActive Note: Byte 0 corresponds to byte 7 in the output area; for weight error, see also the table in Chapter 16.1. Description ADUERR Error of analog conversion/load cell circuit (OR function of the E1, E3, E7 bits).
  • Page 304 X3 Process Indicator PR 5410 12 Fieldbus interface Byte 0 Byte 1 Byte 2 87: Get- 86: Set- 85: Reset- 84: Reset- 83: SetTest 82: Reset- 81: SetTare 80: Set- FixTare FixTare Test Tare Zero Byte 3 89: Reset- 88: Print Error 12.2.6.4...
  • Page 305 12 Fieldbus interface X3 Process Indicator PR 5410 Description 50 = scale interval "50" LASTERROR Last error byte; see also CmdError bit, number of "last error": 31 = no standstill was reached (e.g.when taring). 33 = negative weight value when taring and legal-for-trade mode 47 = no zero setting;...
  • Page 306 X3 Process Indicator PR 5410 12 Fieldbus interface Register 15 Reserved (free) Register 16 Print gross weight/write to Alibi memory Register 17 Print net weight/write to Alibi memory Register 18 Print tare weight/write to Alibi memory Register 19 Print sequence number/write to Alibi memory...

  • Page 307: Filling Protocol (64-Byte) For The "Easyfill" Application

    12 Fieldbus interface X3 Process Indicator PR 5410 Register 85 ResetPwf Reset the PowerFail bit (Register 1; the bit was set after power on). Register 86 SetFixTare Taring with weight in numerical address D 31 "Fixtare." Register 87 GetFixTare The current gross weight is copied into numeri- cal address D31.

  • Page 308: Read Window (Output Area)

    X3 Process Indicator PR 5410 12 Fieldbus interface 12.3.2 Read window (output area) Data are transferred from the slave (PR 5410) to the master in this window. The data required for monitoring and controlling filling does not fit in a 64-byte write window.
  • Page 309 12 Fieldbus interface X3 Process Indicator PR 5410 0000 1000 in byte 1 12.3.4.2 Filling control 12.3.4.2.1 Pausing filling Requirements: The system is filling, i.e., the Dosing_Run bit is active the hold bit is not active Example: Set stop bit with 0100 0000 in byte 1.

  • Page 310: Setup Of The Fieldbus Interface

    X3 Process Indicator PR 5410 12 Fieldbus interface If all parameters of the material were available to be read, 1000 0000 is set to byte 2. 4. Write command 0 to byte 0 in order to see the filling parameters again on the read side.
  • Page 311 12 Fieldbus interface X3 Process Indicator PR 5410 Bytes 0… … 63 Name Type of data Function Byte 2 Bit 0: reset power failure (power BOOL Bit 0: fail) rising edge Bit 1: reset error Bit 1: Bit 2: weights as DINT...
  • Page 312 X3 Process Indicator PR 5410 12 Fieldbus interface Bytes 0… … 63 Name Type of data Function Byte 1 Bit 0: ADC error BOOL Bit 0: MSB Bit 1: above max. + still permis- sible range (OVL) Bit 2: above max. (FSD) Bit 3: below zero Bit 4: zero ±¼...
  • Page 313 12 Fieldbus interface X3 Process Indicator PR 5410 Bytes 0… … 63 Name Type of data Function Byte 16…19 Max. weight (FSD) DINT/REAL Weight Min. weight DINT/REAL Weight Byte 20…23 Byte 24…27 Scale interval DINT/REAL Weight Byte 28 Exponent USINT Number of decimal places Example: 1.23 is displayed...
  • Page 314 X3 Process Indicator PR 5410 12 Fieldbus interface Bytes 0… … 63 Name Type of data Function Byte 1 Bit 0: ADC error BOOL Bit 0: MSB Bit 1: above max. + still permis- sible range (OVL) Bit 2: above max. (FSD) Bit 3: below zero Bit 4: zero ±¼...
  • Page 315 12 Fieldbus interface X3 Process Indicator PR 5410 Bytes 0… … 63 Name Type of data Function Byte 17 Reserved Material name STRING_18 Current material name Byte 18…35 Set point DINT/REAL Current set point Byte 36…39 Preset DINT/REAL Current set point Byte 40…43...

  • Page 316: General Information

    X3 Process Indicator PR 5410 13 SPM 13 SPM 13.1 General information The memory accessible to the user is the SPM (Scratch Pad Memory). This memory is used to store lots of internal data from which weights, statuses and reports can be read and control data can be written.

  • Page 317: Addressing

    13 SPM X3 Process Indicator PR 5410 Data type Description Value range BYTE bit-sequence 8 … WORD bit-sequence 16 … DWORD bit-sequence 32 … LWORD bit-sequence 64 … 13.3 Addressing The SPM table can be addressed via different counts. Bit addressing is used to count the individual bits (MX).
  • Page 318 X3 Process Indicator PR 5410 13 SPM SPM address Data type Function BYTE Command status BOOL Command error BOOL Command active BOOL Network failure signal BYTE Active status BOOL Test mode active BOOL Calibration active BOOL Instrument is tared BOOL...
  • Page 319 13 SPM X3 Process Indicator PR 5410 SPM address Data type Function BYTE Major part of version number (1.0) BYTE Minor part of version number (1.0) UDINT Serial number (board number) Counter will be increased for every measured value. DINT...
  • Page 320 X3 Process Indicator PR 5410 13 SPM SPM address Data type Function B145 BYTE EasyFill: Batching status 2 X1160 BOOL Batching in progress X1161 BOOL Batching stopped X1162 BOOL Coarse flow X1163 BOOL Fine flow X1164 BOOL Calming X1165 BOOL...
  • Page 321 13 SPM X3 Process Indicator PR 5410 SPM address Data type Function DINT EasyFill only: Report: Preset DINT EasyFill only: Report: Material overshoot (OVS) DINT EasyFill only: Report: Calming time [ms] DINT EasyFill only: Report: Tolerance below set point DINT...
  • Page 322 X3 Process Indicator PR 5410 13 SPM Example: Production start Write material parameters (D44–D49) Start batching (X1168). Monitor status (B144, B145). Once batching is complete, read report data. Minebea Intec EN-320...

  • Page 323: Repairs And Maintenance

    14.1 Repairs Repairs are subject to inspection and must be carried out at Minebea Intec. In case of defect or malfunction, please contact your local Minebea Intec dealer or service center for repair. When returning the device for repair, please include a precise and complete description of the problem.

  • Page 324: Cleaning

    X3 Process Indicator PR 5410 14 Repairs and maintenance 14.4 Cleaning NOTICE Property damage caused by unsuitable cleaning utensils/agents. Damage to the device. Prevent moisture from penetrating the interior. Do not use aggressive cleaning agents (solvents or similar agents). For use in the food industry, use a cleaning agent suitable for that particular working environment.

  • Page 325: Disposal

    15 Disposal X3 Process Indicator PR 5410 15 Disposal If the packaging is no longer required, please take it to your local waste disposal facility and/or a reputable disposal company or collection point. The packaging largely consists of environmentally friendly materials which can be used as secondary raw materials.

  • Page 326: Error Messages

    X3 Process Indicator PR 5410 16 Error messages 16 Error messages 16.1 Error messages measuring circuit The internal weighing electronics can generate error messages, which are shown on the weight display. Display VNC text Error and possible cause Remote dis-...

  • Page 327: Error Messages For Xbpi Scales

    16 Error messages X3 Process Indicator PR 5410 16.2 Error messages for xBPI scales Display VNC text Error and possible cause Remote dis- play Error 3 Ext. meas. device error No weight values can be read from scale: Error 3...

  • Page 328: Error Messages During Calibration

    X3 Process Indicator PR 5410 16 Error messages Display VNC text Error and possible cause Remote dis- play Error 8 Incompatible units Incompatible units: Error 8 Incorrect calibration values e.g. due to incor- rect calibration Error 9 No values from scale...
  • Page 329 16 Error messages X3 Process Indicator PR 5410 Message Possible causes This message is displayed if the selected resolution is so high that less than 0.8 internal counts per scale interval (d) and/or 0.5 µV/e are avai- lable if legal-for-trade acc. to OIML/NSC.

  • Page 330: General Error Messages

    X3 Process Indicator PR 5410 16 Error messages Message Possible causes This message displays, if the scale is not stable. Remedy Check the mechanical function of the scale. Adapt the filter setting; reduce the resolution. Adapt the standstill conditions. This message is displayed if the weight on the scale is < the dead load after input of the weight value.
  • Page 331 16 Error messages X3 Process Indicator PR 5410 Display Error and Possible Cause Err 45 Cannot load from EAROM. Err 46 Wrong access code Err 51 DeviceNet: Not all DIL switches are set to "ON." Err 52 The selected optional card does not exist.

  • Page 332: Error Numbers @ "Last_Error

    X3 Process Indicator PR 5410 16 Error messages Display Error and Possible Cause Err 86 xBPI weighing point is selected. This weighing point can only be calibrated via VNC. Err 87 Sequence no. was not found in alibi memory. Err 88 Sequence no.

  • Page 333: Error In The "Easyfill" Application

    16 Error messages X3 Process Indicator PR 5410 16.6.2 Error in the "EasyFill" application Number Display Cause No error. fatal error Weight error; weighing point is faulty. Material ID invalid Number <0 or >10 entered. Material name inva- Material name is invalid.

  • Page 334: Specifications

    Current number 30 = Hamburg 252* = April 2010 * Is increment according to the year group table of Minebea Intec. 17.3 General data The following characteristics are valid after a warm-up time of at least 60 minutes (reference temperature 23°C).

  • Page 335: Effect Of Ambient Conditions

    17 Specifications X3 Process Indicator PR 5410 17.4 Effect of ambient conditions 17.4.1 Ambient conditions Temperature range Reference temperature 23°C Ambient temperature for operation -10 to +50°C Ambient temperature for use in legal met- -10 to +40°C rology Power-on temperature 0 to +50°C...

  • Page 336: Weighing Electronics

    X3 Process Indicator PR 5410 17 Specifications 17.5 Weighing electronics The weighing electronics are suitable for connection of strain-gauge load cells. 17.5.1 Load cells Load cell type DMS cells 6 or 4-wire connection possible Supply voltage 12 V DC for I = 160 mA for max.

  • Page 337: Connecting Cables

    17 Specifications X3 Process Indicator PR 5410 Dead load suppression Max. measuring signal of 36 mV DC (dead load + range); input/calibration via software 17.5.5 Connecting cables Length of the connecting cable between junction box and instrument Cable type PR 6135, PR 6135A Max.

  • Page 338: Appendix

    X3 Process Indicator PR 5410 18 Appendix 18 Appendix 18.1 Spare parts Spare part no. Spare part description 5322 530 51247 Installed sealing ring 5312 253 98005 Fuse 800 mA T 250 V 5×20 mm 5312 256 98005 Bracket set including screws...

  • Page 339: Test Connector

    18 Appendix X3 Process Indicator PR 5410 18.2 Test connector for the RS-232 interface Pin assignment EN-337 Minebea Intec...
  • Page 340 Published by Minebea Intec GmbH | Meiendorfer Strasse 205 A | 22145 Hamburg, Germany Phone: +49.40.67960.303 | Email: info@minebea-intec.com www.minebea-intec.com...

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