Wilo EMU KS Series Installation And Operating Instructions Manual
Wilo EMU KS Series Installation And Operating Instructions Manual

Wilo EMU KS Series Installation And Operating Instructions Manual

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Pioneering for You
Wilo-EMU KS.../KS...Ex
de Einbau- und Betriebsanleitung
en Installation and operating instructions
fr
Notice de montage et de mise en service
nl
Inbouw- en bedieningsvoorschriften
da
Monterings- og driftsvejledning
sv
Monterings- och skötselanvisning
fi
Asennus- ja käyttöohje
6061732 Ed.03-07/2016 WH
sr
Uputstvo za ugradnju i upotrebu
hu Beépítési és üzemeltetési utasítás
pl
Instrukcja montażu i obsługi
cs Návod k montáži a obsluze
sk Návod na montáž a obsluhu
ru Инструкция по монтажу и эксплуатации
ro Instrucţiuni de montaj şi exploatare

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  • Page 1 Pioneering for You Wilo-EMU KS.../KS...Ex de Einbau- und Betriebsanleitung Uputstvo za ugradnju i upotrebu en Installation and operating instructions hu Beépítési és üzemeltetési utasítás Notice de montage et de mise en service Instrukcja montażu i obsługi cs Návod k montáži a obsluze Inbouw- en bedieningsvoorschriften sk Návod na montáž a obsluhu Monterings- og driftsvejledning ru Инструкция по монтажу и эксплуатации...
  • Page 2 Fig. 1 Fig. 2 Fig. 3 Fig. 4...
  • Page 3 KS 5…Ex KS 6…Ex KS 8… KS 9… KS 12… KS 14… KS 15… KS 16… KS 20… KS 24… KS 37… KS 70…...
  • Page 5: Table Of Contents

    Motor protection and activation types Commissioning 6.1. Electrical system 6.2. Rotation control 6.3. Level control 6.4. Operation in potentially explosive areas 6.5. Commissioning 6.6. Conduct during operation Shutdown/disposal 7.1. Temporary decommissioning 7.2. Decommissioning for maintenance work or storage 7.3. Removal 7.4. Return delivery/storage 7.5. Disposal Installation and operating instructions Wilo-EMU KS.../KS...Ex...
  • Page 6: Introduction

    1.3. Copyright In general, repairs should only be carried out by Wilo customer service. This operating and maintenance manual has been copyrighted by the manufacturer. The operating and maintenance manual is intended for use by 1.5.6.
  • Page 7: Safety

    ELECTRICAL hazard! • Safety instructions that only refer to mate- Incorrectly performed electrical work can rial damage are printed in grey, without safety result in fatal injury! This work may only be symbols. carried out by a qualified electrician. Installation and operating instructions Wilo-EMU KS.../KS...Ex...
  • Page 8: Safety And Monitoring Equipment

    Clarification must be sought as to whether the pump can be used at all with another fluid. Personnel must be informed about the installed systems and how they work. The pump must not be operated in sewage containing faeces! WILO SE 07-2016 V05 DIN A4...
  • Page 9: Sound-Pressure

    CAUTION: Wear ear defenders! 3.2. Set-up According to applicable laws and regulations, The Wilo-EMU KS… pumps are submersible drain- ear protection must be worn if the sound- age pumps that are suitable for vertical operation pressure level is 85 dB(A) or more! The end- in portable wet well installation.
  • Page 10: Operation In An Explosive Atmosphere

    In the “S” version, the pump is equipped with a float switch. By using this float switch, it is pos- The KS series is basically suited for slurping op- sible to set up a level control, at which the pump eration outside of potentially explosive areas. is automatically switched on and off. WILO SE 07-2016 V05 DIN A4...
  • Page 11: Technical Data

    These must have sufficient load-bearing capacity to ensure that 3.6. Type key the pump can be transported safely. When using Example: Wilo-EMU KS 70ZN x chains, they must be secured against slipping. Series The personnel must be qualified for the tasks and must follow all applicable national safety regula- Size tions during the work.
  • Page 12: Return Delivery

    When installing the pump and its accessories, If oil leaks have formed at the storage loca- work is sometimes performed directly at the tion, the levels must be checked. Consult Wilo edge of the basin or pump chamber. Careless- customer service for details.
  • Page 13 Should you want to check the oil level, please power supply cable. Check whether the cable consult Wilo customer service. present is long enough for its cross-section and its installation type.
  • Page 14: Electrical Connection

    English INSTALLATION 5.3.4. Level control Pumps with bare cable ends must be connected by a qualified electrician! Please also refer to The “S” version of EMU KS series is equipped with the “Commissioning” section. a float switch for automatic level measurement. In this configuration a contact is opened or closed depending on the angle of inclination of the float Commissioning the pump: about 1-3 h switch. • As described in the “Commissioning” section •...
  • Page 15 4-wire connection cable ing unit may be defective. Do not connect the pump and consult Wilo customer service. Wire colour Terminal Designation brown (bn)
  • Page 16: Motor Protection And Activation Types

    VDE 0660 or the appropriate national regulations. Always keep this manual either by the pump or in a place specially reserved for it, where it is ac- WILO SE 07-2016 V05 DIN A4...
  • Page 17: Electrical System

    Fig. 4.: CEE phase inverter plug with phase inverter Keep out of the pump’s work area. No persons are allowed in the work area during start-up or A clockwise rotating field must be available for operation. the correct function. When inserting of the CEE plug into the socket, the control lamp must not Installation and operating instructions Wilo-EMU KS.../KS...Ex...
  • Page 18: Conduct During Operation

    For this type of deactivation, the pump remains be clearly specified by the operator. All personnel installed and is not cut off from the electricity are responsible for ensuring that regulations are supply. In the event of temporary decommission- observed. ing the pump must remain completely immersed WILO SE 07-2016 V05 DIN A4...
  • Page 19: Decommissioning For Maintenance Work Or Storage

    • All maintenance and repair work must be carried manner that they are tightly sealed and leak- out by Wilo customer service, authorised service proof. workshops or trained specialists with the greatest of care and in a safe workplace. Proper protective For return delivery and storage please also refer clothing is to be worn.
  • Page 20: Operating Fluid

    • Aral Autin PL ried out. • Shell ONDINA 919 (without “USDA-H1” approval) Any other work and/or alterations to the • Esso MARCOL 52 or 82 construction must only be carried out by Wilo • BP WHITEMORE WOM 14 customer service. • Texaco Pharmaceutical 30 or 40 • When carrying out work in basins and/or tanks, the respective local protection measures must be observed in all cases.
  • Page 21: Maintenance Tasks

    9. Troubleshooting and possible solutions The cables may only be replaced by Wilo cus- tomer service or an authorised or certified ser- In order to prevent damage or serious injury while vice workshop.
  • Page 22 • Switch off the pump, secure it against being • Replace worn parts switched back on again and free the impeller 8. Defective motor bearing Faulty hose/piping • Consult the plant • Replace defective parts Pump is installed under tension Intermittent operation • Check installation, use expansion joints if necessary • Check switching system WILO SE 07-2016 V05 DIN A4...
  • Page 23: Appendix

    Further steps for troubleshooting 10.1.5. Certification number If the points listed here do not rectify the fault, The certification number of the approval is lo- contact Wilo customer service. They can help you cated on the rating plate, in your order confirma- as follows: tion as well as on the technical data sheet. • Telephone and/or written support from Wilo customer service 10.1.6.
  • Page 24: Spare Parts

    10.2. Spare parts RISK of fatal injury due to explosion! Spare parts can be ordered from Wilo customer The housing of the hydraulics must be fully service. To avoid return queries and incorrect or- flooded (completely filled with the fluid) dur- ders, the serial and/or article number must always ing operation.
  • Page 26 WILO SE Nortkirchenstraße 100 44263 Dortmund Germany T +49 (0)231 4102-0 F +49 (0)231 4102-7363 wilo@wilo.com Pioneering for You www.wilo.com...

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