Related Manuals for FIBRO 2480.00.91.40
Summary of Contents for FIBRO 2480.00.91.40
- Page 1 WE LOVE TECHNOLOGY OPERATING INSTRUCTIONS ETHERCAT WPM GATEWAY FIELDBUS 2480.00.91.40 Operating instructions EtherCatWPM Gateway Fieldbus MEMBER OF THE LAEPPLE GROUP...
- Page 2 Internet: www.fibro.de © All rights to this document are subject to copyright of the author. Without the prior written permission of FIBRO GMBH, this document must not be copied or reproduced, either in full or in part. The instructions are intended only for the operator of the described Interface only...
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Page 3: Table Of Contents
Contents Introduction ............. . . 5 Intended use . - Page 4 Technical data ............33 Type plate .
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Page 5: Introduction
Introduction INTRODUCTION Read through these instructions carefully before use and store them. These instructions contain the following important information on the product: • Proper use • Safety • Mounting • • Maintenance • Disposal Proper use also involves • Reading these instructions •... -
Page 6: Foreseeable Misuse
FIBRO GMBH assumes no liability for damage to facilities and systems near the product caused by a defect in the product or an error in these instructions. FIBRO GMBH is not responsible for the violation of patents and/or the rights of third parties out- side of the Federal Republic of Germany. -
Page 7: Purpose Of The Document
These instructions may be reprinted only with written approval from FIBRO GMBH. The technical state at the time of the delivery of the product EtherCatWPM Gateway and the associated instructions shall be decisive if no other information is provided. -
Page 8: Safety
Safety SAFETY Safety instructions This manual contains safety informations, which are intended to draw your attention to possible hazards and which should be heeded in order to avoid injury. The associated text describes • the type of hazard • the source of the hazard •... -
Page 9: Product Description
FIBRO WPM pressure sensors located inside or outside of a registered pressing tool. The product EtherCatWPM Gateway records status information from WPM pressure sensors and the WPM data holder using the Bluetooth LE 4.0 standard in the FIBRO usage data proto- col. -
Page 10: Assembly
Assembly ASSEMBLY The WPM Gateway is mounted on the press or in the immediate vicinity of the press or pressing tool using a holder and at an easily visible, mechanically protected location. Four M6 screws are used to attach it. The screw must be effectively secured against uninten- tional loosening. -
Page 11: Commissioning
Preliminary conditions The FIBRO gas springs are filled with nominal pressure. The FIBRO gas springs in the pressing tool are equipped with FIBRO WPM pressure sensors. The pressing tool is equipped with a WPM data holder. WPM data sensors and WPM data holders are equipped with lithium metal batteries. -
Page 12: Digital Inlets
Commissioning 5.2.1 Digital inlets The WPM Gateway has 4 digital inlets. 24V DC nominal voltage. Digital inlets are galvanically isolated from the device power supply. Recommended connection: • Line • M12 socket • 5-pole, A-coded • Maximum line length: 30 metres X72 plug M12 pin, Digital inlets... -
Page 13: Digital Outlets
Commissioning 5.2.2 Digital outlets The WPM Gateway has 4 digital outlets. 24V DC nominal voltage. Digital outlets are galvanically isolated from the device supply. Recommended connection: • Line • M12 socket • 8-pole, A-coded • Maximum line length: 30 metres X71 plug M12 pin, Digital outlets... -
Page 14: Relays
Commissioning 5.2.3 Relays The WPM Gateway has 3 potential-free relays. 2 of them have switchovers 1 of them has N/O contact 24V DC nominal voltage. Relay contacts are galvanically isolated from all signals. Recommended connection: • Line • M12 socket •... -
Page 15: Ethercat Fieldbus
Commissioning 5.2.4 EtherCAT Fieldbus The WPM Gateway has two EtherCAT connections (IN and OUT) and can therefore be com- pletely integrated into an EtherCAT Fieldbus system. Recommended connection: • EtherCat or Profinet line, shielded • M12 pin • 4-pole, D-coded •... -
Page 16: Voltage Supply
5.2.6 Deactivated - USB device BT LE 4.0 Interface The USB interface works only in connection with the WPM configuration software - as an alter- native to a FIBRO USB Bluetooth LE stick. X28 plug 4-pole, pin, M8 USB device... -
Page 17: Operation
Bluetooth module has failed. Bluetooth Bluetooth communication The LED blinks green status if there is no communication with FIBRO devices (WPM pressure sensors or WPM data holders). The LED shines green if there is communication between the CPU and Bluetooth. Gateway... -
Page 18: Configuration Operation
Operation Configuration operation The WPM Gateway does not need external configuration. The EtherCAT communication and data are configured via PLC. An EtherCAT XML file (device description file) is available for this purpose. Normal operating modes The WPM Gateway has four operating modes: •... - Page 19 Operation 6.3.1.2 Status information at the relay outlets Outlet signal Function Description REL_RUN_IN Two-way switch relay 1 Supply for switching contact relay 1 +24V REL_RUN_OUT N/O contact Closed: WPM Gateway is ready for opera- Operational readiness tion, and a tool is connected. Open: WPM Gateway is not ready for opera- tion, or no tool is connected.
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Page 20: Pairing Of The Wpm Data Holder And Wpm Gateway
Operation 6.3.2 Pairing of the WPM data holder and WPM Gateway In normal operation, a WPM Gateway monitors exactly one configured pressing tool. This pressing tool must be made known to the WPM Gateway. If a WPM system is equipped with a WPM Gateway, the login button on the WPM data holder serves as manual confirmation for the manual pairing. - Page 21 Operation The pairing procedure is as follows: 1. Activation of the D0_IN inlet for pairing mode on the WPM Gateway. a) If a pairing has already been carried out, this pairing is cancelled Gateway LED blinks green b) If the gateway is ready for a new pairing, the gateway LED blinks red A lamp connected to the outlet D3_Out blinks.
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Page 22: Operation With Ethercat Fieldbus
Operation 6.3.3 Operation with EtherCAT Fieldbus Operation with an EtherCAT Fieldbus requires a superordinate EtherCAT Master, such as a PLC. An XLM device description file for the PM Gateway is available for configuring the EtherCAT Master. These instructions do not address how to configure a PLC or a fieldbus; that information is part of the respective PLC or fieldbus master description. - Page 23 Operation TXPDO1 information Tool State Meaning 0 (0x01) Warning message 1 (0x02) Alarm message 2 (0x04) At least one sensor malfunctioned during the tool monitoring (no Blue- tooth message received for 120 seconds) 4 (0x10) Active pairing process 5 (0x20) Pairing completed (tool monitoring is active) All others Number Of Tools...
- Page 24 Operation Battery Voltage of the battery in mV Serial Number Serial number of the WPM data holder RSSI Signal strength of the Bluetooth signal in percent Name Abbreviated name of the WPM data holder Sensors Number of WPM pressure sensors assigned to the WPM data holder. TXPDO3 Sensor Data Actual values of the currently selected WPM pressure sensor These values relate to the index of the selected WPM pressure sensor displayed in ‘Active Sen-...
- Page 25 Operation TXPDO5 digital in / relay Status of the digital inlets or the relays, states of the WPM Gateway (activated == high) Meaning 0 (0x01) Digital inlet D0_IN 1 (0x02) Digital inlet D1_IN 2 (0x04) Digital inlet D2_IN 3 (0x08) Digital inlet D3_IN 4 (0x10) REL_RUN_OUT...
- Page 26 Operation 6.3.3.2 EtherCAT multiplexing selection of WPM data holders and WPM pres- sure sensors A fieldbus is used to quickly transfer dynamic process data. To maintain the real-time capabilities during short transfer cycles, only the real-time data that are absolutely necessary should be transferred. In the WPM system, the information of the selected pressing tool to be monitored are considered “necessary data”.
- Page 27 Operation 6.3.3.5 Pairing of a WPM data holder, activate tool monitoring If a WPM data holder is supposed to be automatically monitored by the WPM Gateway, a pairing with the required WPM data holder must be carried out. The following steps must be performed for this purpose: •...
- Page 28 Operation 6.3.3.6 Cancelling the initiated WPM data holder pairing, deactivating tool mon- itoring Should the pairing with a WPM data holder, as well as the automatic monitoring via the gateway, be terminated, the following steps must be performed: • Sending from index ‘0’ in ‘Active Tool’ (RxPDO1) •...
- Page 29 Operation 6.3.3.7 Test mode (only for installers, service or commissioning) In test mode, the digital outlets D0_OUT, D1_OUT, D2_OUT, D3_OUT; the relays REL_RUN, REL_ERR and REL WARN; and the CPU, Bluetooth and Gateway LEDs can be actuated. To actuate the individual signals, ‘Active Sensor’ (RxPDO1) is used in test mode. To activate test mode, ‘Command’...
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Page 30: Deactivated) Usb Communication With Bt Le Module
6.3.4 (deactivated) USB communication with BT LE module In the WPM Gateway, the same Bluetooth LE chip set is used as in the FIBRO USB radio stick. The FIBRO WPM USB radio stick works with a virtual serial interface and a corresponding drive. -
Page 31: Maintenance
Maintenance MAINTENANCE The product EtherCatWPM Gateway requires no maintenance. The real-time clock battery must be replaced in the event of storage exceeding 3 years and with- out voltage supply. For this, specialist staff must open the device and change the battery. The battery does not need to be changed within the normal life span during normal operation when voltage is supplied. -
Page 32: Disposal
Disposal DISPOSAL The product is an industrial product and is reclaimed through the old industrial device disposal system. Disposing of the battery NOTICE Dispose of the battery properly The battery consists of lithium metal cells. Lithium is a valuable raw material and a hazardous material. -
Page 33: Technical Data
Technical data TECHNICAL DATA Voltage supply: +24V DC +/-20% Power consump- 0.2A @ +24V DC tion: Temperature range: 0°C to +55°C Protection class: IP65, screwed together with seal Size: 54 mm x 108 mm x 180 mm Weight: 0.7 kg Plastic housing: Flange plate: Aluminium... -
Page 34: Technical Drawing
Technical data Technical drawing 34/40 Operating instructions EtherCatWPM Gateway Fieldbus... -
Page 35: 10 Indexes
Indexes 10 INDEXES 10.1 Third-party products The product contains no components from third-party companies. 35/40 Operating instructions EtherCatWPM Gateway Fieldbus... - Page 36 Indexes 10.2 Index pairing 20 27 Pairing 12 13 17 18 18 pairing mode 21 accessories 9 Atmosphere, explosive 6 PLC 22 PLC configuration 22 PLC programme 26 battery change 31 Power consumption 33 Bluetooth 5 9 17 Protection class 33 change 7 Reference potential 12 13 16 20 copyright 7...
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Page 37: 11 Appendix
Appendix 11 APPENDIX 11.1 Personal notes ..........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................37/40 Operating instructions EtherCatWPM Gateway Fieldbus... - Page 38 Appendix ..........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................38/40 Operating instructions EtherCatWPM Gateway Fieldbus...
- Page 39 Appendix ..........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................39/40 Operating instructions EtherCatWPM Gateway Fieldbus...
- Page 40 Korea info@fibroinc.com T +86 21 60 83 15 96 T +82 32 624 0630 info@fibro.cn fibro_korea@fibro.kr FIBRO POLSKA SP. Z O. O. ALEJA ARMII KRAJOWEJ 220 PAWILON AG PIĘTRO 3/ POKÓJ 306 43-316 BIELSKO-BIAŁA POLSKA T +(48) 6980 57720 MEMBER OF THE LAEPPLE GROUP...
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