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AZIENDA CON SISTEMA QUALITÀ
CERTIFICATO
=
UNI EN ISO 9001/2008
By: GREEN-PRODUZIONE s.r.l.
Via Mons. Vigolungo, 2 - 12040 VEZZA D'ALBA -
www.green-technik.com
info.green@green-technik.com
=
R
1300
PROFESSIONAL
CHIPPER
OPERATION AND
MAINTENANCE HANDBOOK
CAUTION !
Befor using the machine, carefully read this Handbook!
R
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Table of Contents
Related Manuals for Green Technik CIP 1300
Summary of Contents for Green Technik CIP 1300
- Page 1 AZIENDA CON SISTEMA QUALITÀ CERTIFICATO UNI EN ISO 9001/2008 1300 PROFESSIONAL CHIPPER OPERATION AND MAINTENANCE HANDBOOK By: GREEN-PRODUZIONE s.r.l. Via Mons. Vigolungo, 2 - 12040 VEZZA D'ALBA - www.green-technik.com info.green@green-technik.com CAUTION ! Befor using the machine, carefully read this Handbook!
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Page 2: Table Of Contents
INSTRUCTION MANUAL CONTENTS CHAPTER PAR. DESCRIPTION PAGE Information Preamble Main warnings General information Introduction Regulatory references Purpose of the document Use of the manual Compliance with legislation Keeping the manual Information for the User Technical description of the machine Basic parts of the machine and their positions Safety guards and protection devices Residual risks concerning the machine... - Page 3 Possible malfunctions Causes and solutions Pictographs and symbols 14.1 Pictographs and symbols Electrical system 15.1 No-Stress device electrical system (on request) Identification plate of the machine Demolition of the machine Warranty Warranty slip CIP 1300 – Use and Maintenance Manual...
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Page 4: Information
Chapter 1 INFORMATION GENERAL INFORMATION CONCERNING MAINTENANCE MANUAL OF THE CIP1300 CHIPPER Preamble “CAUTION”: This term is used to identify eventualities that can compromise the integrity of the machine. These are shown in italics. “WARNING”: This term, on the hand, is used to identify eventualities that can compromise the safety of the operator. -
Page 5: Main Warnings
(the sound pressure level measured at a distance of 1 m exceeds 80 dB). During processing the operator must wear a pair of glasses to protect the eyes from sawdust from the processing. CIP 1300 – Use and Maintenance Manual... - Page 6 Chapter 1 INFORMATION Do not throw away residual hydraulic oil, but dispose of it in accordance with regulations in force. Do not, for any reason, interfere with the hydraulic system of the machine, in particular with reference to regulation of the oil pressure which is set by the Manufacturer and will never require further action.
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Page 7: General Information
For this reason the User is invited to: Make this document available in the workplace and make it known and show it to all the operators. Pass on the Manual to later owners of the machine. CIP 1300 – Use and Maintenance Manual... -
Page 8: Use Of The Manual
Chapter 2 INFORMATION Use and conservation of the Manual This Manual is intended for the User of the machine, those in charge of the moving, installation, use, supervision and final dismantling of the machine. The purpose of the Manual is to indicate the intended use for which the machine was designed and its technical features;... -
Page 9: Information For The User
5. Any requests for further copies of this document must be formalised with a purchase order forwarded to Green Produzione. CIP 1300 – Use and Maintenance Manual... -
Page 10: Technical Description Of The Machine
Chapter 3 TECHNICAL DESCRIPTION OF THE MACHINE The CIP 1300 chipper has been designed for the reduction in volume of pruning residues, branches or woody debris into small size fragments. The material introduced into the loading mouth is pulled by two rollers against the cutting disk. -
Page 11: Basic Parts Of The Machine And Their
Chapter 4 BASIC PARTS OF THE MACHINE AND THEIR POSITIONS DISCHARGE DEFLECTOR LAUNCH TUBE LOADING ENGINE MOUTH TOW BAR CONTROL CHASSIS CIP 1300 – Use and Maintenance Manual... -
Page 12: Safety Guards And Protection Devices
Chapter 5 SAFETY PROTECTION DEVICES PROTECTION GUARDS AND DEVICES ADOPTED FOR REASONS OF SAFETY CAUTION: The guards have been put in place by the manufacturer to protect the safety of the operator. During operation the guards must not be removed for any reason. -
Page 13: Residual Risks Concerning The Machine
Pay the greatest attention that no CHAPTER 7 one passes through the crane’s Transporting the area of movement, to avoid the machine possibility of accidents occurring to personnel during the movement of a suspended load. CIP 1300 – Use and Maintenance Manual... - Page 14 Chapter 6 RISKS CAUTION: Read carefully the instructions in this manual before setting the machine in motion. RESIDUAL RISKS REFERENCE CHAPTER During blade adjustment CHAPTER 13 replacement operations you must Blade replacement. wear protective gloves to avoid possible accidents. During processing no one must CHAPTER 12 move about or stay in the vicinity of Using the machine.
- Page 15 • Attach the hooks of the ropes to the plates welded to the structure of the machine (P) • Lift the machine from the ground and position it on the means of transport. CIP 1300 – Use and Maintenance Manual...
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Page 16: Checks
Chapter 8 CHECKS It is extremely important for persons not connected with the CAUTION: processing to be away from the work area. Check that the machine is equipped with warning notices. W A R N I N G S Check that: The operator is qualified to use the machine. -
Page 17: Starting The Machine
Slowly start up the tractor and bring it up to the necessary revs ((max 540 revs/min.). ROTATION DIRECTION S EN SO RO TA ZI O N E PTO TRATTORE ALBERO ENTRATA ANGLE UNIT TRACTOR PTO GRUPPO D’ANGOLO ENTRY SHAFT CIP 1300 – Use and Maintenance Manual... -
Page 18: Using The Machine
Chapter 10 USING THE MACHINE CAUTION: It is extremely important that nobody passes through the work area of the machine except the operator. CAUTION: Danger of injury To carry out the operations described it is obligatory to wear protective gloves, glasses or a protective visor, ear muffs and safety shoes. -
Page 19: Control Bar
Position 2 “STOP” The rollers stop and prevent the material from advancing forward towards the working disk. Position 1 “BACKWARDS” The rollers rotate in the opposite direction, taking material away from the working disks. CIP 1300 – Use and Maintenance Manual... - Page 20 Chapter 10 USING THE MACHINE CAUTION: It is extremely important that nobody passes through the work area of the machine except the operator. CAUTION: Danger of injury To carry out the operations described it is obligatory to wear protective gloves, glasses or a protective visor, ear muffs and safety shoes.
- Page 21 N.B.: In case of operating abnormalities (excessive vibration, clogging at the entry or exit mouth, irregular operation of the engine or anything else), stop the machine immediately and proceed with identification and elimination of the causes. CIP 1300 – Use and Maintenance Manual...
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Page 22: Clogging Of The Discharge Mouth
Chapter 10 USING THE MACHINE CAUTION: Danger of injury To carry out the operations described it is obligatory to wear protective gloves, glasses or a protective visor, ear muffs and safety shoes. CAUTION: Before any maintenance or adjustment work, switch off the engine and remove the key from the control panel. -
Page 23: Ordinary Maintenance
(V). To reduce the speed turn the valve clockwise. To increase the speed turn the valve anticlockwise. N.B.: The speed must nevertheless be kept at more than 10 m./min. CIP 1300 – Use and Maintenance Manual... -
Page 24: Immobilising The Flywheel For Maintenance
Chapter 11 ORDINARY MAINTENANCE It is extremely important that nobody passes through the working area of CAUTION: the machine except the operator. The protection guards have been put in place by the manufacturer to protect the safety of the operator. During operation the protection guards must not be remove for any reason. -
Page 25: Adjusting The Blades And The Counter
N.B.: Check again that the screws are properly tightened. At the end of the operation, remove the spacer, put back the protective casing (C) in its original position, and fasten it with its screws. CIP 1300 – Use and Maintenance Manual... -
Page 26: Replacing The Blades
Chapter 11 ORDINARY MAINTENANCE CAUTION: Danger of injury Before carrying out any maintenance or adjustment work, switch off the engine and remove the key from the control panel and, with the PTO machine, disconnect the cardan shaft To carry out the operations described above it is obligatory to wear protective gloves, glasses or a protective visor and safety shoes. -
Page 27: Replacing The Counter-Blade
(Fig. E) . N.B.: Sharpening the blades must be done with care, and the same quantity of material must be removed, to maintain good balance of the flywheel. CIP 1300 – Use and Maintenance Manual... -
Page 28: Maintenance Of The Spark Ignition Engine
Chapter 11 ORDINARY MAINTENANCE CAUTION Danger of injury To carry out the operations described above it is obligatory to wear protective gloves, glasses or a protective visor, and safety shoes. CAUTION: Excess oil must be removed to avoid it leaking out and polluting the ground. -
Page 29: Lubricating The Flywheel Supports
Check the quantity of lubricant in the multiplier by removing the filler (L) , and if necessary top up with ROOL-OIL EP 460 oil or its equivalent. N.B.: The oil must be replaced every 1000 hours of operation. CIP 1300 – Use and Maintenance Manual... -
Page 30: Checking The Tension Of / Replacing The Transmission Belt (Tractor Pto Version)
Chapter 11 ORDINARY MAINTENANCE CAUTION: Danger of injury To carry out the operations described above it is obligatory to wear protective gloves, glasses or a protective visor, and safety shoes. ATTENZIONE: Before any maintenance or adjustment operation, switch off the engine and remove the key from the control panel. - Page 31 Fasten the screw (V) and check the tension of the belts. Fasten the counternut and the screws (R) Put back the casing (C) and fasten it with the screws. CIP 1300 Y11 – CIP 1300 L17 CIP 1300 – Use and Maintenance Manual...
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Page 32: No-Stress Device
Chapter 12 NO-STRESS DEVICE - OPTIONAL 12.1 Adjustment of the No-Stress device The action of the No-Stress electronic device is to stop the feeder rollers if the number of revs of the flywheel falls below a pre-established value, in case of overload. -
Page 33: Malfunctions
Par. 11.1 properly set 4. The machine does 1. The feeder rollers 1. See previous par. not shred do not turn in a uniform way or do not turn at all CIP 1300 – Use and Maintenance Manual... -
Page 34: Pictographs And Symbols
Chapter 14 14.1 PICTOGRAPHS AND SYMBOLS Read carefully chapter 1.2 (WARNINGS). The manufacturer has put CAUTION: in place on the machine various pictographs and symbols, in compliance with legislation currently in force, so as to warn the operator about residual risks that exist during the operation of the shredder. -
Page 35: Electrical System
Chapter 15 ELECTRICAL SYSTEM 15.1 Electrical system of the NO – STRESS device CIP 1300 – Use and Maintenance Manual... -
Page 36: Identification Plate Of The Machine
Chapter 16 IDENTIFICATION PLATE OF THE MACHINE The machine has an identification plate attached to the left side of the chassis, on which are shown : the model of the machine the serial number the year of construction the mark of conformity to the CE standards the name and place of the manufacturer the address and telephone number of the manufacturer CIP1300 –... -
Page 37: Demolition Of The Machine
Hydraulic components, such as cylinders, must be dismantled so that they can be reused, or, if possible, overhauled and recycled. Any oil that is still in the tank must be disposed of by specialised firms. CIP 1300 – Use and Maintenance Manual... -
Page 38: Warranty
Chapter 18 For the warranty to be effective, the warranty slip that is enclosed with the use and maintenance handbook must be stamped by the retailer with the date of purchase and returned to the Green Produzione company filled in with the requested information. -
Page 39: Warranty Slip
WARRANTY SLIP - Green Technik provides this machine with a warranty of 12 months warranty from the date of delivery. - The validity of the warranty is understood to be limited to the replacement or repair of those parts that, in the view of the manufacturer, prove to be defective.
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