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AZIENDA CON SISTEMA QUALITÀ
CERTIFICATO
=
UNI EN ISO 9001/2008
By: GREEN-PRODUZIONE s.r.l.
Via Mons. Vigolungo, 2 - 12040 VEZZA D'ALBA -
www.green-technik.com
info.green@green-technik.com
=
R
1000
PROFESSIONAL
CHIPPER
OPERATION AND
MAINTENANCE HANDBOOK
CAUTION !
Befor using the machine, carefully read this Handbook!
R
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Summary of Contents for Green Technik CIP 1000
- Page 1 AZIENDA CON SISTEMA QUALITÀ CERTIFICATO UNI EN ISO 9001/2008 1000 PROFESSIONAL CHIPPER OPERATION AND MAINTENANCE HANDBOOK By: GREEN-PRODUZIONE s.r.l. Via Mons. Vigolungo, 2 - 12040 VEZZA D'ALBA - www.green-technik.com info.green@green-technik.com CAUTION ! Befor using the machine, carefully read this Handbook!
- Page 2 Please read carefully and comply with the instructions included in this Use and Maintenance Handbook in order to insure your CIP1000 machine a long life and several years of profitable working activity. Have a good job ! Green technik is a registered trademarks Ver. 01/01 CIP1000 User's Handbook...
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Page 3: Table Of Contents
IST OF CONTENTS FOREWORD Machine data plate Page 2 How to use and preserve this User's Handbook Page 3 Safety warning Page 3 SECTION A: GENERAL INFORMATION FOR USING THE MACHINE IN SAFETY Intended conditions of use Page 5 Prohibited conditions of use Page 6 Personnel training Page 7... -
Page 4: Foreword
EEC-Directive 2006/42/CE and following amendments. www.green-technik.com reen- roduzione Borbore di VEZZA D'ALBA (CN) ITALY MODELLO - MODEL CIP 1000 MASSA - WEIGHT KG. N SERIE - Nr. SERIES ANNO-YEAR * MADE IN ITALY * MODEL: CIP1000-H13... -
Page 5: How To Use And Preserve This User's Handbook
This User's Handbook intends to be a sound reference and working tool to them who will use our shredder CIP 1000; it includes some practical guidelines on how to use the machine according to its design principles and technical features as well as to move, install, assemble, adjust and use it correctly. - Page 6 OREWORD 2) IN PARTICULAR, THE PRECAUTIONARY MEASURES SHOULD BE TAKEN AS LISTED UNDER SECTION ”A” - SAFETY REGULATIONS AND INFORMATION. 3) IT IS STRICTLY PROHIBITED TO USE THE MACHINE UNDER CONDITIONS OTHER THAN EXPRESSLY INDICATED IN THIS HANDBOOK. GREEN TECHNIK CANNOT BE DEEMED RESPONSIBLE FOR ANY TROUBLES, FAILURES OR INJURY ARISING FROM THE NON-COMPLIANCE WITH THE ABOVE MENTIONED PROHIBITION.
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Page 7: Section A: General Information
ECTION A: GENERAL INFORMATION INTENDED CONDITIONS OF USE While thanking you for your trust in our products, our CHIPPER Mod. CIP 1000 in particular, we would remind you that the use of this machine is representative of a style of life, where the environment protection is a basic principle and the recycling practice takes the place of an indiscriminate disposal of waste. -
Page 8: Prohibited Conditions Of Use
CAUTION Green Technik undertakes no responsibility in case any safety guards or loading hoppers installed on the machine are changed or removed, as well as in case of non-compliance with the obligations and/or prohibitions expressly specified in this paragraph and, in general, of any of the rules and provisions set forth in this Handbook. -
Page 9: Personnel Training
Once the machine cleaning is complete, check for no worn, damaged or loose parts. Should this be the case, and if the detected trouble cannot be solved on your own, promptly call for a service man or inform the Green Technik Service Center. Page 7... -
Page 10: Safety Equipment: Checking And Setting
ECTION A: GENERAL INFORMATION Special attention should be paid to the serviceability of the power connecting cable as well as of other perishable parts installed on the machine. Besides, check for no leakage of oil, fuel or other harmful matters. Should this be the case, the operator must absolutely avoid to start the machine until the problem is removed. - Page 11 ECTION A: GENERAL INFORMATION In case the machine is driven by an electric motor, connect the cable using extensions of less than 20 meters in length, provided with plugs having the same features as the one delivered with the machine. Absolutely avoid connections with cables lacking in the earth wire or whose section gauge is lower than 2 mm2 (each wire).
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Page 12: Section B: Instructions For The Machine Use
ECTION B: INSTRUCTIONS FOR THE MACHINE USE Warning: Before reading this section, the operator should get familiar with the information included in the SECTION A, that is integral part of the User's Handbook and whose knowledge and understanding is essential for using the machine IN SAFETY. TECHNICAL DESCRIPTION OF THE MACHINE 3-blade rotor unit Swivelling ejection mouth... -
Page 13: Controls And Stops
CONTROLS AND STOPS The chipper CIP 1000 carries out its mincing function owing to the movement transmitted by the internal combustion engine; therefore, the operator must be quite familiar with the steps to be performed to start or to stop the machine. -
Page 14: Instructions For Use, Calibration And Set-Up Of The Machine
ECTION B: INSTRUCTIONS FOR THE MACHINE USE AND SET-UP The chipper Mod. CIP 1000 is a machine intended for professional use; owing to its simplicity of use and control, it may be operated by anyone, provided he is aware of the risks he may possibly run during the work;... - Page 15 ECTION B: INSTRUCTIONS FOR THE MACHINE USE AND SET-UP Start working, in conformity with the directions given in the previous chapters of this Handbook; once working is complete, operate the switch to stop the machine; when all the moving parts of the machine are quite still, make sure that no unworked remainders are left in either upper or side hopper;...
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Page 16: Machine Handling
ECTION B: INSTRUCTIONS FOR THE MACHINE USE MACHINE HANDLING Before starting the machine handling, make sure that no electric connection is made; as to the powered machines, check that all the filler plugs are screwed tight. This inspection has to be performed whenever the machine has to be moved, in particular when moving on steeply sloping grounds, uneven surfaces or where wheels risk to sink into the mud. -
Page 17: Section D: Maintenance And Repair
ECTION D: MAINTENANCE AND REPAIR Warning: Before reading this section, the operator must be familiar with all the instructions included in the SECTION A, which is integral part of this Handbook and whose understanding is essential for using the machine IN SAFETY. MAINTENANCE INSTRUCTIONS Before starting any servicing operation, the maintenance man must compulsorily put the machine in an idle condition, such as to get the machine... -
Page 18: Instructions For Routine Repairs
ECTION D: MAINTENANCE AND REPAIR periodically remove the drive case and check the tension of the driving belt. To stretch belts, when required: loosen the locking bolts in the engine mounting plate and, by means of a lever inserted between the frame and the pad, move th plate until the belt is correctly tensioned. - Page 19 ECTION D: MAINTENANCE AND REPAIR CAUTION Before starting any servicing operation, take care to empty the fuel tank completely (as to machines equipped with explosion engine) or to disconnect the power cable (as to machines equipped with electric m.) motor). CHANGING / SHARPENING THE BLADES To change /sharpen the blades, perform the following steps: a) remove the swivelling ejection duct;...
- Page 20 ECTION D: MAINTENANCE AND REPAIR STRETCHING / CHANGING THE BELTS Stretching the belt: by means of a suitable wrench, loosen the 4 bolts that secure the engine mounting plate to the frame. loosen the 2 lock nuts of the bolts placed beside the engine mounting plate. alternately screw a few turns the 2 bolts of the belt stretcher, until the V-belts are correctly tensioned.
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Page 21: Spare Parts
ECTION D: SPARE PARTS - SPARE PARTS The requests for spare parts have to be submitted to our distributors or directly to Green Technik, complete with the following information: Machine model and Series No. Part Code No., as specified on the following tables... - Page 22 CP100.03.04.00 Outlet duct CP100.02.11.00 Casing upper part CP100.02.10.00 Machine casing ST250.02.32.00 Pneumatic wheel CP100.10.08.00 Truck frame CP100.02.09.00 CIP 1000 self-adhesive label CP100.02.08.00 Hopper CP100.02.06.00 Kit of self-adhesive accid. prevent. Labels ST070.02.13.00 Handle Internal combustion engine CP100.10.14.00 CP100.10.15.00 Motor pad ST250.02.38.00 Pivoting wheel CP100.02.15.00...
- Page 23 ECTION D: SPARE PARTS - Sh. 02 ROTOR UNIT Item Designation Dimensions Code No. CP100.02.27.20 Half casing A CP100.02.28.20 Half carter M CP100.03.03.00 Turbine CP100.04.06.00 Rotor spindle UCF207 ST110.04.22.00 Support SPA-732X ST110.04.23.00 Driving belt 2A-140 ST110.04.24.00 Driven pulley CP100.04.09.00 Blade CP100.04.07.00 Rotor CP100.02.33.00...
- Page 24 ECTION D: SPARE PARTS - Sh. 03 CAR-25 EQUIPMENT Item Designation Dimensions Code No. CP100.H20100 Exhaust guard Fuel tank ST350.060120 OR-8450 Tank band BC350.060210 Band hook CP100.102500 Towing hook ST100.101051 Wheel ST100.101052 Frame car 25 CP100.101050 Tank support CP100.102000 Wheel 145-10 4fx98 ------------------- 3-light beacon...
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Page 25: Final Dismantling
INAL DISMANTLING FINAL DISMANTLING The machine consists of metal and plastic parts. Before dismantling it, let oil and fuel flow out completely, then flush the machine following the instructions printed on the toxicological cards of the products used. When dismantling and scrapping the machine, sort the metal parts from the plastic ones, then dispose of them in conformity with the rules in force. -
Page 26: Maintenance Memorandum
EMORANDUM FOR THE PLANNED MAINTENANCE Page 24 CIP1000 User's Handbook... -
Page 27: Guarantee Rules And Conditions
UARANTEE RULES AND CONDITIONS - The Green technik's guarantee shall cover this machine for a period of 12 months as from the date of delivery. - The guarantee is to be understood as restricted to the change or repair of those parts possibly resulting to be defective in the manufacturer's judgement. - Page 28 OTES CIP1000 User's Handbook...
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