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Summary of Contents for isel automation CPM 2018
- Page 2 isel-CNC Compact Equipment CPM On this Manual Various symbols are used in this Manual to quickly provide you with brief information. Danger Caution Note Example Additional Information © automation All rights reserved. Despite all care, printing errors and mistakes cannot be ruled out completely. Suggestions for improvement and notes on errors are always welcomed.
- Page 3 isel-CNC Compact Equipment CPM This manual includes the instructions for all machines of the CPM type. The CPM is provided in three different system configurations. The CPM as a compact equipment The complete installation (mechanics, electronics, tooling machine and software (ISY-CAM + REMOTE, I5DRV)) is immediately ready after commissioning.
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Page 4: Table Of Contents
isel-CNC Compact Equipment CPM Intended use ........................5 Notes on safety ........................6 Set up and connecting ..................... .8 Cleaning / maintenance ....................10 Commissioning ....................... .12 Preparations .......................... .12 Adjustments .......................... .13 Important operating information ................... .15 First commissioning .......................17 Troubleshooting ...................... -
Page 5: Intended Use
isel-CNC Compact Equipment CPM Intended use The CPM is a machine tool with three linear axes that can electronically be controlled. A further (rotary) axis is available in addition. - The machine is planned for training and the small assembly line production. - It is designed for the application in dry rooms, business rooms, living and training areas and in labs and small firms (min. -
Page 6: Notes On Safety
isel-CNC Compact Equipment CPM Notes on safety - The machine must not be operated in a blast capable atmosphere. - The machine is completely encapsulated. The casing protects you against moving tools, decreases the operating noise level, and restrains the chips. - While tooling, the hood is locked and can not be opened. - Page 7 isel-CNC Compact Equipment CPM Aging of Safety Panes Investigations, accomplished by the Association of German Machine Tool Factories (VDW) in connection with the responsible employer's liability insurance association have pointed out new aspects about the aging of polycarbonate as material for safety panes at machine tools. Although polycarbonate worked very good for this purpose, these panes sometimes substantially lose their ability to hold back flying around parts, especially under the influence of cooling lubricants.
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Page 8: Set Up And Connecting
CPM 4030 ca. 1200 mm CPM 3020* ca. 1200 mm* ca. 1100 mm** CPM 2018** 710 mm 610 mm* 515 mm** Dimensions and space requirement Remove the sheet steels of the feet of the machine with which it is secured on the palette. - Page 9 isel-CNC Compact Equipment CPM Above all, keep the triangular wrench always outside of the machine during transportation. The clamping set is made up by a hand lever clamping assembly and two stop bars with mounting hardware for the T-slot plate. Always ensure that the workpieces are properly secured.
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Page 10: Cleaning / Maintenance
isel-CNC Compact Equipment CPM Cleaning / maintenance Open the hood before switching off the machine using the mains switch. After this, this is no more possible. Switch off the mains switch before any cleaning and any maintenance. Also, pull the power plug in order to prevent an inadvertent starting. - Page 11 isel-CNC Compact Equipment CPM In order to lubricate the Y-axis, you must completely push* the T-slot plate to the back. Next, unscrew (six screws) it from the Y-axis. Remove the plastic plug lying under it and lubricate through the now visible lubricating nipple.
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Page 12: Commissioning
isel-CNC Compact Equipment CPM Commissioning Preparations For controlling the CNC machine and/or the FLASH EPROMs, you require one IBM compatible computer with a free serial interface. The system requirements of the control PC depends on the respective operating system and the interpreter software (control software) Connecting cables The serial port is used as an interface of the machine to the computer using the enclosed cable (max. -
Page 13: Adjustments
isel-CNC Compact Equipment CPM Adjustments Setting of the transfer rate (baud rate) and/or of the delay period. With the H1jumper field, you can set the transfer rate (9 600 or 19 200 bauds) and/or the delay period of the hood switch (1 or 5 seconds). - The baud rate is the transfer rate of the serial interface of the computer communicating with the controller (see the manual for further information). - Page 14 isel-CNC Compact Equipment CPM Tooling machine (only in the case of type 3) In the collet , the standard tooling machine can take tools with a maximum shaft diameter of 6.35 mm (standatd 3 mm, other diameters see Accessory). Use the sickle spanner and the spanner SW 17 open end wrenches for changing the collet.
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Page 15: Important Operating Information
isel-CNC Compact Equipment CPM Important operating information Push-buttons and switches The black mains switch is located on the rear side of the machine directly beside the mains connection. Using the switches and/or push-buttons on the front side, you can switch the machine on and off and start and stop the processing in a purposeful manner. - Page 16 isel-CNC Compact Equipment CPM STOP Execution of the current program is immediately stopped and remains at the (program) location. The tooling machine is switched off. In the DNC mode, you can issue further commands via software. This is not possible in the CNC mode. After a time delay of 1 or 5 seconds, the COVER button lights up and you can open the hood.
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Page 17: First Commissioning
isel-CNC Compact Equipment CPM First commissioning During the first commissioning, you should carry out the following steps: - For the first opening of the hood, connect the power cable and turn on the mains switch. ‘ The COVER button should light up now; you can open the hood if this button is lit. - Emergency-Off must be released for all following functions. -
Page 18: Troubleshooting
isel-CNC Compact Equipment CPM Troubleshooting Fault Cause Remedy Equipment can not be turned on No mains power is available check the mains circuit, power plug, multiple socket outlet Mains switch is not turned on turn on the mains switch Fuse is defective Pull the power plug replace the fuse (see below) POWER button does not function... - Page 19 isel-CNC Compact Equipment CPM ‘ ’ ” Please refer to the following drawing for the positions of fuses ( ) and LED’s Œ Ž Controller printed circuit board behind the rear-panel Œ Controller LED Processor supply voltage 10 V/5 V ...
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Page 20: Technical Data / Accessory
Compact Equipment CPM Technical data / accessory CPM 2018 CPM 3020 CPM 4030 Measurements w x d x h [mm] 515 x 580 x 615 610 x 655 x 705 710 x 820 x 750 Movement areas X/Y/Z [mm] 200/175/90... -
Page 21: Pin Assignment
isel-CNC Compact Equipment CPM Pin assignment 7.2.1 For the CPM with electronik The pin assignment of the connection cable for the serial interface: interface at interface at the computer the machine Please, consider the following notes if you want to custom-specifically setup the optional supplementary inputs/outputs: Let only specialists carrying out the work since otherwise danger exists for your life! The numbers in the circles refer to the figure of the controller printed circuit board (page 19). - Page 22 isel-CNC Compact Equipment CPM To the 24 V inputs: Use the 9-pin Sub D connector (see image page 19). The input is carried out using an optical isolator with the anode led outwards. The necessary series resistor is available on the printed circuit board.
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Page 23: Certificate Of Conformity
isel-CNC Compact Equipment CPM 280 100 2418 / 280 101 2418 280 110 2030 / 280 111 2030 280 120 2036 / 280 121 2036 280 100 3418 / 280 101 3418 280 110 3030 / 280 111 3030 280 120 3036 / 280 121 3036 Eiterfeld, den 11.07.02... -
Page 24: Appendix
isel-CNC Compact Equipment CPM Appendix Service waybill (please, also consider the notes to the next page) Sender Company Customer No. Contact person/Dept. Phone Postal address Return to Invoice No./ Qty. Item number Designation Delivery Note No Serial number (please add copy) Cause of the complaint H wrong delivery H variance of quantity... - Page 25 isel-CNC Compact Equipment CPM Please, take note in case of returning the product! 1. Warrantee proof For the examination of your warranty claim, a copy of the purchase bill or of the receipt is required. We return the product unprocessed against a charge if this proof is missing. 2.
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