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SM446 HS NASTRATRICE AUTOMATICA AUTOMATIC CASE SEALING MACHINE MACHINE ENRUBANNEUSE AUTOMATIQUE AUTOMATISCHE KARTONVERSCHLIESSMASCHINE PRECINTADORA AUTOMATICA MANUALE DI ISTRUZIONI E PARTI DI RICAMBIO INSTRUCTIONS MANUAL AND SPARE PARTS LIST MANUAL D’INSTRUCTIONS ET PIECES DETACHEES BEDIENUNGSANLEITUNG UND ERSTAZTEILLISTE MANUAL DE INSTRUCCIONES Y RECAMBIOS...
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- E-Mail: siat@siat.com Instruction manual for the use, maintenance, safety, shipment, storage, unpacking, set-up, repairing, trouble shoo- ting, spare parts and disposal concerning the case sealing machine model SM446 HS. This publication is property of SIAT S.P.A. Via Puecher, 22 - 22078 TURATE (CO) - ITALY Tel.
1-INTRODUCTION MANUFACTURING SPECIFICATIONS The automatic case sealing machine Mod. SM44 HS has been designed and manufactured compling with the legal requirements in force at the date of its manufacture. THE REFERENCE DOCUMENTS ARE: Machines guidelines 2006/42/CE Standards applied UNI EN 415-7 EN 415-9:2009 Guidelines EMC 2004/108/CE Standards applied...
Ampere Model Serial Number Hertz Volt Type Phase FOR AFTER-SALE SERVICE AND SPARE PARTS PLEASE APPLY TO: AGENT/DISTRIBUTOR OR LOCAL AFTER SALE SERVICE: Via Puecher, 22 22078 TURATE (CO) - ITALY Tel. 02-964951 Fax. 02-9682239 E-mail siat@siat.com April 2013 ENGLISH...
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2-GENERAL INFORMATION WARRANTY Within the limits of what is set forth below, Seller agrees to repair or replace without cost to Buyer any defective goods when such de- fect occurs within a period of twelve (12) months from the date in which Seller's goods have been put into use, but in no event beyond thirteen (13) months from the date of shipment.
3-SAFETY GENERAL SAFETY INFORMATION Read all the instructions carefully before starting the work with the machine; please pay particular attention to sections marked by the symbol The machine is provided with a complete safety protection and with a two LOCKABLE EMERGENCY STOP BUTTON placed on the same protection and on the control panel;...
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3-SAFETY SKILL 2 MECHANICAL MAINTENANCE TECHNICIAN This operator is trained to use the machine as the MACHINE OPERATOR and in addition is able to work with the safety protection disconnected, to check and adjust mechanical parts, to carry out maintenance operations and repair the machine.
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3-SAFETY NUMBER OF THE OPERATORS The operations described hereinafter have been analized by the manufacturer; the number of operators shown for each operation is suitable to perform it in the best way. A smaller or larger number of operators could be unsafe. OPERATORS’...
3-SAFETY RESIDUAL HAZARDS The case sealer SM44 HS has been designed following the EC direc- tives, and incorporates various safety protections which should never be removed or disabled. Notwithstanding the safety precautions conceived by the designers of the machine, it is essential that the operator and service personnel be warned that the following uneliminable residual hazards exis WARNING! Tape cutting blades.
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- Clean the machine using only dry cloths or light detergents. Do not use solvents, petrochemicals etc. - Do not modify the machine or any part of it. The manufacturer will not be responsible for any modifications. - We advise to apply directly to Siat for modifications. - Follow carefully the installation instructions of this manual.
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3-SAFETY Shows the running direction of the belts. Label code: 3.0.01040.96A Show the earth wire connection point on the machine frame. Label code: 3.0.01039.96A Caution!: High voltage Label code: 3.0.01100.96A Tape threading path for upper taping unit. Label code: 3.0.01023.96A Compulsory position to lift the machine with for- ktrucks or other suitable raising equipment.
4 - PRELIMINARY INFORMATION GENERAL DESCRIPTION OF THE MACHINE The SM446 HS case sealer with side drive belts is designed to seal boxes by applying two tape strips on the top and bottom flaps simultaneously. No operator is required. The machine adjusts itself automatically to the case size and folds the 4 upper flaps. The introduction of the cases into the machine is performed by the indexing system AS24.
4-PRELIMINARY INFORMATION MAIN COMPONENTS The infeed conveyor is composed of: The machine is composed of: n. 1 frame n. 1 frame n. 4 adjustable legs n. 4 adjustable legs n. 1 electric motor n. 2 columns n. 1 motorized belt n.
4-PRELIMINARY INFORMATION OVERALL DIMENSIONS April 2013 ENGLISH...
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5-SHIPMENT - HANDLING - STORAGE MACHINE TRANSPORTATION AND HANDLING The machine and the infeed conveyor are shipped in 2 separate pac- kings, fixed on a wooden pallet. They can be lifted with a normal fork lift. The standard packing is suitable for surface and air transportation. Oversea packing on request.
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6-UNPACKING Cut the polypropylene straps. Use a cutter to remove the part of the carton fixed by the staples along the entire perimeter of the packing. (Otherwise remove the staples by using a suitable tool) After having cut the carton or removed the staples, lift the packing up in order to free the machine.
6-UNPACKING To lift the machine up, position the lift forks where there are the labels RH side on right hand side or front-back sides and remove the pallet. Machine weight + control board: 480 + 100 kg. Conveyor brackets removal Loosen the nuts 1 and remove the brackets.
7-INSTALLATION 7.0. SAFETY MEASURES Read carefully chapter 3. 7.1. ENVIRONMENTAL CONDITIONS REQUIRED -Temperature min. = 5 °C; max. 40 °C -Umidity min 30%; max. 80% -Dust free environment 7.2. SPACE REQUIRED FOR MACHINEOPERATION AND MAINTENANCE Min. distance from the wall: A = 1500 mm; B = 1000 mm; Min.
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7-INSTALLATION SAFETY GUARDS: INSIDE AND OUTSIDE MACHINE EMERGENCY STOP PUSH-BUTTON Position and assemble the inside (A) and outside (B) guard panels with the upper and bottom brackets and stiffening frofile plates as shown in the pictures. 7.5.1. INSIDE SAFETY GUARDS Support brackets (upper and bottom);...
7-INSTALLATION EMERGENCY STOP BUTTON Furthermore mount the complete bracket with emergency stop but- ton. PNEUMATIC CONNECTION Connect air pipes from the sealing machine to the conveyor centring guides cylinder connectors and to infeed conveyor cylinders. Fitting acronyms shown in the picture identify the pipes number coming from the machine.
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7-INSTALLATION 7.11 Carton sealer front box Box CA1 Cables n.3 and 6 Cable n. 6 Cable n. 3 Carton sealer front box Box CA2 Cable n. 6 Connectors: W77 Motor April 2013 ENGLISH...
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7-INSTALLATION 7.12 Carton sealer rear box Cable n. 5 Indexing unit box and vertical axes motors Cable n.4 Connectors: XP17 W76-76 motor + ground wire on the fixing screw April 2013 ENGLISH...
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7-INSTALLATION Infeed conveyor photocell connection April 2013 ENGLISH...
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7-INSTALLATION 7.13 PRELIMINARY ELECTRIC CHECK-OUT Before connecting the machine to the mains please carry out the following operations: 7.13.1Make sure that the socket is provided with a ground protection circuit and that both the mains voltage and fre- quency meet the indications on the name plate of the machine. 7.13.2Check that the connection of the machine to the mains meets the provisions of law and/or the safety regulations in your country.
9-OPERATION Turn on the air to the machine by the ON/OFF valve; set the main switch in ON position; close the safety guards; release the EMERGENCY STOP button; press Auxiliaries button and Start Button (if there are no alarm signalling). Start button activation: motors start (machine and indexing unit) and lifting of the indexing unit drive belt.
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9-OPERATION 9.3. OPERATION MODES DESCRIPTION The carton sealer works only in automatic: closed safety protection, free emergency stop button, enabled control panel and start button activated, open compressed air circuit. MACHINE START: - Press auxiliaries button (3); verify the lighting of the incorporated pilot lamp.
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9-OPERATION Reset as necessary after intervention for the elimination of the problem that caused the alarm signalling. Press B A: Main page B: Alarm reset C: Reset acoustic signalling D: Alarms log Return to main menu mode (A). SM446-HS E: Alarms page F: Machine general reset G: Page mode of manual machine axes drive H: Page operation automatic cycle...
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9-OPERATION - Mode of page of operation automatic cycle - In this condition the machine results ready for the star- ting of the sealing cycle as foreseen. J- Box counter (total non resettable) K: Box counter (partial resettable) L: Indexing unit vertical axe (only visualization) M: Indexing unit horizontal axe (only visualization) N: Machine vertical axe (only visualization) O: Box height (only visualization)
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9-OPERATION 9.4 ALARM SIGNALIZATIONS -000 Emergency -001 Air pressure -002 Min. guides closing -003 Thermal Overload QM1 -004 Thermal Overload QM2 -005 Thermal Overload QM3 -006 Thermal Overload QM4 -009 Origin TI vert. missing -010 Origin TO vert. missing -011 TI horizontal not ready -012 Origin TI horiz.
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10-SAFETY DEVICES OF THE MACHINE 10.1 SAFETY GUARD It limts the access to the machine, protecting the operator from the mo- ving parts. 10.2 BLADE GUARDS Both the top and bottom taping units have a blade guard. 10.3 BELT GUARDS The drive belts are protected by safety covers on their external sides and by rigid elements on the exit side.
11-SET-UP AND ADJUSTMENTS 11.0 SECURITY ll the operations to prepare and adjust the machine must be made with the E-stop locked. 11.1. TAPE LOADING ON THE TOP UNIT Insert a tape roll on the drum and push it fully forward. Attach the tape leg to the threading tool (supplied with the tools kit).
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11-SET-UP AND ADJUSTMENTS 11.2 TAPE LOADING ON THE BOTTOM UNIT Remove the bottom taping unit from its housing and put it on a working bench; -Put a tape roll on the drum and thread the tape through the unit as shown on the label in the same manner as for the top unit;...
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11-SET-UP AND ADJUSTMENTS 11.6 MAIN PRESSURE REGULATOR A) it adjusts the entry working pressure B) gauge to read the entry air pressure Optimal working pressure: 6 BAR Feeding tube diameter: 10 mm N.B.: in case the working pressure is below 6 BAR or the feeding tube has a small diameter, some malfunctions can happen! (es: the upper group comes down, the rear flap folder works but the machine stops) 11.7 CENTERING GUIDES PRESSURE...
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11-SET-UP AND ADJUSTMENTS 11.9 BOX HEIGHT PICK-UP 3) Pressure regulator with built-in pressure gauge. The pressure regulator 3 adjusts the pressure according to the board strength. -Decrease in case of light boxes. -Increase in case of strong boxes. -Minimum pressure must be adjusted so that the paddle returns auto- matically in position once the box is passed.
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11-SET-UP AND ADJUSTMENTS 11.10 PNEUMATIC SPEED REGULATORS A) Side belts opening-closing speed regulators B) Centering gudes (infeed conveyor) speed regulators Side belts opening-closing speed regulators These are not common operations. They have to be made only when it has been necessary to work on the pneumatic cylinder. To change the speed, do as follows: unscrew the locking nut 1 turn the knob 2 clockwise to reduce the belts closing speed;...
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11-SET-UP AND ADJUSTMENTS 11.11 SPEED REGULATORS OF THE REAR FLAP FOLDER These are not common operations. They have to be made only when it has been necessary to work on the pneumatic cylinder. To change the speed, do as follows: The speed of the rear flap folder unit can be akjusted by the flow regula- tors mounted on the pneumatic cylinders..
12 - MACHINE USE 12.1 OPERATOR CORRECT WORKING POSITION 12.2 MACHINE STARTING - Close the side safety guards - Release the E-stops - Give air to the circuit - Turn the main switch in ON position - Press the AUXILIARIES button - Press the RESET button - Press the START button 12.3 PRODUCTION STARTING...
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12 - MACHINE USE 12.5 CLEANING fore carrying out any cleaning or maintenance operation stop the ma- chine by pressing the OFF button on the main switch. Disconnect the electric power and disconnect pneumatic circuit through valve A. CLEANING - Skill 1 operator Use dry clothes or light detergents.
12 - MACHINE USE 12.8 TROUBLE SHOOTING SITUATION CAUSE SOLUTION TROUBLE The side belts are not correctly posi- Check the position. tioned. Tape is not centered on the box. The box flaps are not centered. Check the flaps dimensions; the flaps must be equal.
13-MAINTENANCE 13.0 SAFETY MEASURES (See section 3) Carrying out maintenance and repairs may require to work in dangerous situa- tions. This machine has been designed making reference to the standards EN292 and EN292/2. 13.1 Tools kit and SPARE parts SUPPLIED WITH THE MACHINE 1 N.1 blade (spare blade for taping unit;...
13-MAINTENANCE 13.4 SECURITIES CH ECK-UP 1 Tape units blade guards; 2 Lockable emergency stop push-buttons; 3 Rigid protection plate mounted on the side drives; 4 Safety guards; 13.5 MACHINE LUBRICATION Lubricate quarterly with grease/Metal/metal (see paragraph 13.6): 1 Slide cross bar ball guides for side drives (grease nipples on the blocks) ;...
13-MAINTENANCE 13.6 SUGGESTED PRODUCTS FOR LUBRICATION GREASE TYPE: METAL/METAL: B.C.190 HEAVY DUTY (otherwise grease for chains and bearings) METAL/PLASTIC: PLATE MASTER M+L (molybdenum grease and PTFE for plastic and metallic materials) OIL TYPE: regular lubricating oil or general purpose spray lubricant. 13.7 LUBRICATION OF THE TAPING UNIT Lubricate monthly with oil the points shown on Picture.
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13-MAINTENANCE 13.10 SIDE DRIVE BELTS REPLACEMENT Skull 2 operator. Notice: in order to convey the case correctly, it is necessary that both belts have the same level of wear. Remove the plug from the mains and take the air off the circuit. Disconnect the Klingel plug from the socket.
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13-MAINTENANCE Remove the locking screws and the protection covers. Loosen the tensioning screws. Release the nut of the tensioning plate. Remove and replace the drive belt. WARNING! Before setting the new belt, check the wear of the orange plastic rings on the drive pulleys: replace them if they are worn out.
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13-MAINTENANCE 13.11 ADJUSTMENT OF THE BELTS TENSION Check the tension of the belt by pulling it outwards in the middle. A force of 3,5 kg should produce a gap of 25 mm (1 inch) between the belt and the frame. April 2013 ENGLISH...
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LIST OF THE MAINTENANCE OPERATIONS CARRIED OUT ON THE MACHINE Date Description of operation April 2013 ENGLISH...
14-ADDITIONAL INSTRUCTIONS 14.1 INSTRUCTIONS FOR SCRAPPING AND DISPOSAL OF THE MACHINE The machine is made of the following materials: - steel frame - nylon conveyor rollers - PVC drive belts - nylon pulleys In order to dispose of the above materials please comply with the law in force in your country. 14.2 INSTRUCTIONS ON EMERGENCY SITUATIONS In case of danger/fire: disconnect the electric power.
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15-ENCLOSURES 15.1 STATEMENT OF CONFORMITY to the Directives on Machinery 2006/42 CE. 15.2 SAFETY LABELS The safety labels are important for the correct use of the machine. In case any label is damaged or removed, it is responsibily of the user to replace it immediately. 15.3 EMISSIONS OF RADIATIONS, GAS, VAPOURS AND DUST Nothing to report...
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MACHINE ENRUBANNEU SE AUTOMATIQUE AUTOMATISCHE KARTONVERSCHLIESSMASCHINE PRECINTADORA AUTOMATICA PARTI DI RICAMBIO SPARE PARTS LIST PIECES DETACHEES ERSTAZTEILLISTE RECAMBIOS SIA T S.p.A. - Via Puecher, 22 - 22078 TURATE (CO) ITALY - P.O. BOX 1 Tel. 02-964951 - Telefax 02-9689727 http://www.siat.com - E-Mail: siat@siat.com...
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Figura Descrizione figura Magazzino Prodotto Descrizione 15653 Chiudifalda post. SBA0012492 SM446-HS Posizione Ricambio Descrizione Quantità U.M. SBA0012493 Supporto chiudifalde sup. c/ins. SBA0012393 Braccio chiudifalde ass. c/ins. S4304333ZZZ FLANGIA FULL DI BEARING E DADI 800a/3M S332244492A Perno braccio chiudifalde sup. S471228100A Chiudifalda post.
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Figura Descrizione figura Magazzino Prodotto Descrizione 15653 Chiudifalda post. SBA0012492 SM446-HS Posizione Ricambio Descrizione Quantità U.M. SBC0020561T Perno cilindro chiudifalda SM446-HS S340006293Z Rondella piana per vite M12 zincata S340094592Z Anello di sicurezza 8 DIN 6799 S471433300A Cilindro chiudifalde 1 ass. "Festo" S471433100A Cilindro chiudifalde 2 ass.
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Figura Descrizione figura Magazzino Prodotto Descrizione 15654 Gruppo protezioni SBA0012495 SEB0000675 SM446-HS Posizione Ricambio Descrizione Quantità U.M. S340398000A Cern. Elesa CFA.65 CH-6 Cod. 422232 SM S3801095ZZZ Maniglia M443/110 S340003393Z Rondella tripla x vite M6 zincata S340057793Z Vite TCEI M6X16 zincata S450480817Z Supporto int.
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Figura Descrizione figura Magazzino Prodotto Descrizione 15655 Gr. porta unità sup. SEB0000675 SM446-HS Posizione Ricambio Descrizione Quantità U.M. SBC20638V Spalla porta unità sup. SBC00020641 Scivolo destro porta unità sup. SBC00020642 Scivolo sinistro porta unità sup. SBC0014869V Carter spalla porta unità S330892993Z Distanziale 10X10X150 S332586695A...
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Figura Descrizione figura Magazzino Prodotto Descrizione 15656 Gr. porta unità inf. SEB0000675 SM446-HS Posizione Ricambio Descrizione Quantità U.M. SBA0012478 Spalla dx porta unità inf. c/inserti SBA0012479 Spalla sx porta unità inf. c/inserti S330628493Z Distanziale 12X12X140 SM11 zincato S340002193Z Vite TE M6X12 zincata S340017593Z Rondella piana per vite M6 zincata S340058493Z...
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Figura Descrizione figura Magazzino Prodotto Descrizione 15658 Gr. Cass. imp. Pneum. SBA0012491 SEB0000675 SM446-HS Posizione Ricambio Descrizione Quantità U.M. SBC00020744V Staffa fissaggio cassetta S340065593Z Rondella tripla x vite M8 zincata S340028093Z Vite TE M8X20 zincata S3310003893A Distanziale fissaggio cassetta S340203293Z Vite TCEI M8X12 zincata S340012393Z Rondella piana x vite M8 zincata...
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Figura Descrizione figura Magazzino Prodotto Descrizione 15659 Gruppo bancale SEB0000675 SM446-HS Posizione Ricambio Descrizione Quantità U.M. S4510005147A Supporto piastra connettori c/inserti S340057793Z Vite TCEI M6X16 zincata S340017593Z Rondella piana x vite M6 zincata S3210015147A Carter protezione connettori S340037193Z Vite TE M5X12 zincata S340006193Z Rondella piana x vite M5 zincata SCC0000738...
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Figura Descrizione figura Magazzino Prodotto Descrizione 15661 Gr. Bancale SEB0000675 SM446-HS Posizione Ricambio Descrizione Quantità U.M. S340028093Z Vite TE M8x20 zinc. S340012393Z Rondella piana x vite M8 zinc. S340028393Z Dado autobl. M8 basso zinc. S340094592Z Anello di sicurezza 8 DIN 6799 S331079593Z Perno attacco cil.
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Figura Descrizione figura Magazzino Prodotto Descrizione 15649 SEI0001359 AS26-650-HS Posizione Ricambio Descrizione Quantità U.M. SBC0020677V guida centr. Vern. SBC0019636 staffa fix guida S340023593Z dado M6 zinc. A bassa resist. S340017593Z rondella piana x vite M6 zinc. SCA0000133 vite TBEI M6x20 iso 7380 zinc. S340020693Z vite TCEI M10 x 20 zinc.
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