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Vessel IPC40-E Instruction Manual

Ion/ parts cleaner
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Quality does it.
ION/ PARTS CLEANER
No. IPC40-E
Application
This product is used to remove fine powder and dust attracted by static electricity and to remove static
electricity from parts that are negatively affected by static electricity.
A powerful air blower in an ionized space blows off the debris. The blown off debris is forcefully
collected by a dust collector.

Table of Contents

Instruction Manual
■For Your Safety ································ P.2
■Product Overview ···························· P.6
■Dimensions ······································ P.9
■Component Functions ····················· P.10
■Installation ······································· P.13
■Operation ········································· P.19
■Maintenance ···································· P.27
■Storage &Troubleshooting
■Removing, Disposing of,
and Replacing Parts ······················ P.34
■Notice of CE Marking ···················· P.35
··········· P.33

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Summary of Contents for Vessel IPC40-E

  • Page 1: Table Of Contents

    Instruction Manual Quality does it. ION/ PARTS CLEANER No. IPC40-E Application This product is used to remove fine powder and dust attracted by static electricity and to remove static electricity from parts that are negatively affected by static electricity. A powerful air blower in an ionized space blows off the debris. The blown off debris is forcefully collected by a dust collector.
  • Page 2 This symbol indicates a WARNING or CAUTION. This symbol indicates a prohibited action. This symbol indicates a mandatory required action WARNING Do not use IPC40-E for anything other than static erasure or dust Prohibited removal. To prevent fires, absolutely do not vacuum up flames, explosive dust, or liquid mist containing dust such as the following.
  • Page 3 For Your Safely WARNING - Detrimental substances: Corrosive substances, adhesive substances, liquids containing adhesive substances, gases containing large quantities of detrimental substances, etc. Vacuuming Up Prohibited - Liquids and liquid mists: Dust containing moisture such as that generated by machine tools, etc. To prevent an accident or malfunction, absolutely do not vacuum up damp dust or any moisture such as water or oil.
  • Page 4 For Your Safely WARNING To prevent fires, only use the specified rated power source. Prohibited Use as a painting booth is prohibited. Do not perform painting Painting Prohibited work in it. Do not peer into the end of the air nozzle. The sensor will detect your presence and blast out compressed air, which Peering Prohibited could strike your eyes or face.
  • Page 5 To Use this Product Safely The following prohibition and caution symbols are displayed on the product. ○Example Pictorial Displays Sucking up flammable or Sucking up sparks or combustible substances flames is prohibited is prohibited Sucking up explosive Disassembly Prohibited substances is prohibited Be careful of rotating Be careful of electric shock parts...

  • Page 6: Product Overview

    ･ Equipped with a control circuit that first vents the air from inside the dust collector hood before turning on the static eraser power. CE Marking We have certified our manufactured IPC40-E are designed and manufactured under the requirement of EU directive with following conditions: ○Low voltage Directive (73/23/EEC)
  • Page 7 Product Overview Protection Classification (IP) Labeling Examples 2nd signal 1st signal Character signal Protection against bodily contact with 1st Signal rotating parts or electrically charged 2nd Signal Protection against entry by water parts or the insertion of solid objects Does not apply (no instruction) Does not apply (no instruction) No protection No protection...
  • Page 8 Product Overview Model No. : IPC40-E Dust Collection Method : Cylindrical Cartridge Filter Input Voltage : Single-phase AC 230V (50/60Hz) Power Output : 200W Consumption Current : 1.2Ａ (50Hz) 1.4Ａ (60Hz) Air Flow : 3.3 m /min (50Hz) 4.0 m...

  • Page 9: Dimensions

    ■Dimensions...

  • Page 10: Component Functions

    ■Component Functions CAUTION Absolutely do not replace the hood or dust collector with another device or use a substitute device. Do not remove components, or modify or unreasonably disassemble or assemble the product. Disassembly Prohibited This product is manufactured in accordance with safety and performance standards, so removing components or modifying the product is dangerous.
  • Page 11 ■Component Functions Dust Collector Removable opening through which the filter unit can be installed and 13. Front cover removed. 14. Thumb lock This lock is used to fasten the front cover. 15. Duct connection This connects the duct to the work hood. port (suction) 16.
  • Page 12 ■Component Functions Filter unit part names 24-1. Cylindrical cassette filter (non-cloth) Number used by one unit: 1 24-2. Filter packing Number used by one unit: 2...

  • Page 13: Installation

    Installation Installation Area WARNING Do not use this product in the following areas. Where there is a risk of an explosion or fire. Prohibited ･ Environments that require anti-explosion measures. ･ Areas where corrosive gases or flammable or explosive gases are used. CAUTION Take into consideration the conditions surrounding the installation area.
  • Page 14 To keep the unit from falling over, do not climb on the working surface or Remember place heavy objects on it. When installing the IPC40-E, place it on a level, strong, and smooth, flat bench. Remember It can be damaged and malfunction if it falls.
  • Page 15 Installation Dangerous use prohibited card application The person in charge of controlling the use of this product must agree with the “Dangerous use prohibited” items written on the included dangerous use prohibited card. This person must sign on the signature line of the card and affix it to the side of the work hood or other place clearly seen.
  • Page 16 Installation Dust collection duct hose connection Connect the included dust collection duct hose to the exhaust port on the rear of the work hood and the suction port on the top of the dust collector. The connection positions are shown in the figures below.
  • Page 17 Installation Compressed air piping CAUTION Be sure to use an air hose with sufficient pressure resistance Remember performance. A hose without pressure resistance could burst or leak air. Compressed air used This unit requires that clean compressed air be supplied to the dust removal air blower. Supply air within the pressure range of 0.4 to 0.7 MPa.
  • Page 18 Installation Electrical power wiring WARNING Use IPC40-E only with 230V AC(50/60Hz). Use of other voltage may result in Remember fire and electric shock. To prevent electrical shock accidents, be sure to unplug the power cord from Remember the outlet before performing any wiring.

  • Page 19: Operation

    Operation Operation Before starting operation, double check to make sure all of the installation items are being observed. Make sure there are no problems with the unit. ・Is there any damage, loose screws, or loose connectors? ・Are all of the front and rear covers completely shut? ・Have the dust collection duct hose or connection cord come loose? Operation Operation is performed using the Start (green) and Stop (black) push buttons on the front of the work...
  • Page 20 Operation WARNING Be sure to turn off the power when the thermal protector operates and the operation stops. When the motor becomes overloaded, the thermal protector automatically operates to stop the motor, but since this is an automatic recovery type motor, if the power is left on, the motor could Remember suddenly automatically restarting operating and lead to an accident.
  • Page 21 Operation Dust conditions Observe the following conditions for the dust that is handled. ●This unit is for use with regular dust. It can be used to blow off dry fine dust with compressed air. Absolutely do not vacuum up wet dust, liquids like water, oil or spray mist. Also absolutely do not vacuum up dust containing explosive, flammable, or combustible substances.
  • Page 22 Operation WARNING Absolutely do not vacuum up sparks; flammable, explosive, of combustible dust; or dust containing or mixed with explosive, Vacuuming Up Prohibited flammable, or combustible substances. Absolutely do not vacuum up explosive, flammable, or combustible liquids or dust wet with such liquids, or dust mixed Vacuuming Up Prohibited with or containing such liquids.
  • Page 23 Unplug the power cord cord from the outlet before inspecting the static eraser. CAUTION Do not remodel or disassemble the IPC40-E. The IPC40-E contains Disassembly Prohibited high voltage parts. Do not block openings such as the intake vent and the discharge PROHIBITED vent.
  • Page 24 *If the warning indicator illuminates again, have the unit repaired by the product was purchased. *If the warning indicator has turned on, the static eraser’s power ON/OFF switch will not operate. Turn the No. IPC40-E’s operation switch to stop (〇) and wait about 5 sec before turning it on again.
  • Page 25 Operation Sensors These are regression reflection beam sensors that are located on the right and left side of the work hood opening. When the work is held by hand and placed in the hood, the sensors detect the work and open the air solenoid valve. *Sensor is set to “Off delay timer mode: approx.

  • Page 26: Maintenance

    Operation Compressed air flow volume adjustment valve There is a “flow volume adjustment valve” on the secondary side of the “solenoid valve” located on the rear of the unit. The compressed air that is blown from the air nozzle can be adjusted to be stronger or weaker. *This is set to the maximum blow volume at the time of shipment.
  • Page 27 Maintenance Post-work Inspection Inspection Location Inspection Description Measures Drawer tray Dust accumulation condition Dust disposal processing Filter body clogging, damage, deterioration, Remove the dust or replace the Filter unit dampness, etc., and deteriorated, damaged, or filter unit missing packing Main unit Dust accumulation condition Dust disposal processing Motor...
  • Page 28 Maintenance Cleaning the filter unit (Removing dust) (1) Turn off the power Switch the main switch to OFF (○) to turn off the power and always confirm that the fan has completely stopped rotating. Not doing so could stir up the fine dust that has been collected.
  • Page 29 Maintenance Cleaning the rear filter The rear filter is located inside the rear cover. Clean it as required. (1) Turn off the power. Switch the main switch to OFF (○) to turn off the power and always confirm that the fan has completely stopped rotating. Not doing so could stir up the fine dust that has been collected.
  • Page 30 Maintenance Cleaning the rear filter The rear filter is located Switch the main switch to OFF (○) to turn off the power and inside the rear cover. Clean it always confirm that the fan has completely stopped rotating. as required.(1) Turn off the Not doing so could stir up the fine dust that has been collected.
  • Page 31 (You can purchase it from the store where the product was purchased by specifying either the front or rear clear acrylic sheet of IPC40-E.) (1) Loosen the screws.
  • Page 32 Do not wipe with detergent or solvent. Substances of the sort Prohibited can cause cracking and result in electric shock or breakdown. Do not wet the IPC40-E. Contact with moisture can result in Do not wet electric shock or breakdown.
  • Page 33 Storage Storage CAUTION Do not store the IP40-E in the below environments. ・Adverse environments can result in explosion, fire, electric shock and accident. ・ Where explosion-proofing is required, where found flammable atmospheres ・ Where excessive vibration or shock is applied to the eraser. Prohibited ・...
  • Page 34 Removal Removal When removing this product, first make sure the surrounding area and other workers are safe. CAUTION To prevent electrical shock accidents and operational mistake accidents during the product removal work, be sure to unplug the Unplug power cable power cord from the outlet.
  • Page 35 LIMITED WARRANTY: VESSEL expressly warrants that for a period of one (1) year from the date of purchase, VESSEL static erasers will be free of defects in material (parts) and workmanship (labour). Within the warranty period, Defects occurring will be repaired or products will be replaced at VESSEL's option and expense, if VESSEL receives notice during the warranty period.
  • Page 36 In order to maintain the best conditions of this tool, please be sure to take a few minutes to read through the enclosed instruction manuals and operate as recommended. DATE: CHIEF INSPECTOR: VESSEL CO., INC. OSAKA JAPAN MANUFACTURED BY Manufactured by: VESSEL CO., INC.