CMP PX780REX Series Installation Instructions

TECHNICAL DATA
PRODUCT TYPE : PX780REX
INGRESS PROTECTION
: IP66 when used with CMP sealing accessories
PROCESS CONTROL SYSTEM : ISO 9001
: ISO/IEC 80079-34:2011
EXPLOSIVE ATMOSPHERES CLASSIFICATION
ATEX CERTIFICATION No : CML 18ATEX1327X
ATEX CERTIFICATION CODE : ^II 2G 1D Ex db IIC Gb, Ex eb IIC Gb, Ex ta IIIC Da IP6X
: ^IM2 Ex db I Mb / Ex eb I Mb
IECEx CERTIFICATION No
: IECEx CML 18.0190X
IECEx CERTIFICATION CODE : Ex db IIC Gb, Ex eb IIC Gb, Ex db I Mb, Ex eb I Mb, Ex ta IIIC Da IP6X
cCSAus CERTIFICATION No : 1055233
CODE OF PROTECTION : Class I, Div 1 and 2, Groups A,B,C and D; Enclosure Type 4X: Class I Zone 1, AEx de II; Ex de II
INMETRO CERTIFICATION No : TÜV 18.2088X
INMETRO CERTIFICATION CODE : Ex db IIC Gb, Ex eb IIC Gb, Ex db I Mb, Ex eb I Mb, Ex ta IIIC Da IP6X
INSTALLATION INSTRUCTIONS
1. Installation should only be performed by a competent person using the correct tools. Spanners should be used for tightening. Read all instructions before beginning installation.
2. The interface between a cable entry device and its associated enclosure / cable entry will require additional sealing to achieve ingress protection (IP) ratings higher than IP54. The
minimum protection level is IP54 for explosive gas atmospheres and IP6X for explosive dust atmospheres. Parallel threads (and tapered threads when using a non-threaded entry)
require a CMP sealing washer or integral O-ring face seal (where available) to maintain IP66, 67 and 68 (when applicable). It is the installer's responsibility to ensure the IP rating
is maintained at the interface.
Note: When fitted to a threaded entry, all tapered threads will automatically provide an ingress protection rating of IP68.
3. A CMP earth tag should be used when it is necessary to provide an earth bond connection. CMP earth tags have been independently tested to comply with Category B rating
specified in IEC 62444 (there are no ratings stated in IEC 60079-0). Ratings are shown in the associated table. CMP earth tags slip over the cable gland or accessory entry thread
from inside/outside the enclosure and must be secured with a locknut (if fitted internally).
Short Circuit Ratings Symmetrical Fault Current
CMP Earth Tag Size
(kA) for 1 second
20 3.06
25 4.06
32 5.40
40 7.20
50 10.40
63 10.40
75 10.40
SPECIFIC CONDITIONS OF USE
Only one union is to be used with any single cable entry on the associated equipment.
ACCESSORIES
The following accessories are available from CMP Products, as optional extras, to assist with fixing, sealing and earthing :-
Locknut | Earth Tag | Serrated Washer | Entry Thread (I.P.) Sealing Washer
CMP Products Limited on its sole responsibility declares that the equipment referred to herein conforms to the requirements of the ATEX Directive 2014/34/EU and the following standards:
EN 60079-0:2018, EN 60079-1:2014, EN 60079-7:2015, EN 60079-31:2014
David Willcock – Certification Engineer (Authorised Person)
CMP Products Limited, Cramlington, NE23 1WH, UK
15 April 2019
2776
INSTALLATION INSTRUCTIONS
FOR UNION TYPE PX780REX
UNION TYPE PX780REX FOR CONNECTING CONDUITS TO ENCLOSURES OR
CONDUITS TO EACH OTHER USING RAPIDEX RESIN IN EXPLOSIVE ATMOSPHERES.
INCORPORATING EU DECLARATION OF CONFORMITY TO DIRECTIVE [2014/34/EU]
Product Selection Table
Ordering Reference Male Forward Minimum Female Rear
(Brass, Metric) Thread Size Thread Length Thread Size
PX780REXDM2M2 M20 X 1.5 15.0 M20 X 1.5
PX780REXDM3M3
M25 X 1.5 15.0 M25 X 1.5
PX780REXDM4M4 M32 X 1.5 15.0 M32 X 1.5
PX780REXDM5M5 M40 X 1.5 15.0 M40 X 1.5
PX780REXDM6M6 M50 X 1.5 15.0 M50 X 1.5
PX780REXDM7M7 M63 X 1.5 15.0 M63 X 1.5
PX780REXDM8M8 M75 X 1.5 15.0 M75 X 1.5
PX780REXDM9M9 M90 X 2.0 24.0 M90 X 2.0
PX780REXDM10M10 M100 x 2.0 24.0 M100 x 2.0
Ordering Reference
Male Forward Minimum Female Rear
(Brass, NPT) Thread Size Thread Length Thread Size
PX780REXDT1T1 1/2" 0.79 1/2"
PX780REXDT2T2 3/4" 0.80 3/4"
PX780REXDT3T3 1" 0.98 1"
PX780REXDT4T4 1-1/4" 1.01 1-1/4"
PX780REXDT5T5 1-1/2" 1.03 1-1/2"
PX780REXDT6T6 2" 1.06 2"
PX780REXDT7T7 2-1/2" 1.57 2-1/2"
PX780REXDT8T8 3" 1.63 3"
PX780REXDT9T9 3-1/2" 1.69 3-1/2"
All dimensions shown are in millimetres unless otherwise stated
For material options please add the following suffix to the Ordering Reference; Brass (no suffix required), Nickel Plated Brass "5", 316 Grade Stainless Steel "4", Copper Free Aluminium "1"
Alternate thread types available
Can be supplied with mixed thread types e.g. PX780REXDM10T10 - M100 male thread, 4"NPT female thread, please contact CMP for more information
Glasshouse Street • St. Peters • Newcastle upon Tyne • NE6 1BS
Tel: +44 191 265 7411 • Fax: +44 191 715 464
E-Mail: customerservices@cmp-products.co.uk • Web: www.cmp-products.com
www.cmp-products.com
SCAN FOR INSTALLATION VIDEOS
METRIC
Max.
Across Across
Diameter
Protrusion
Number of Flats Hex Corners Ø
Over Cores Length
Cores 'D'
12.6 21 36.1 46.0 50.3
17.5 30 36.1 50.0 54.7
23.6 50 35.2 60.0 65.7
30.0 59 35.2 65.0 71.2
41.0 115 35.3 75.0 82.2
53.7 115 35.3 90.0 98.7
64.2 140 38.8 100.0 109.7
75.3 140 45.0 120.0 131.7
83.6 200 83.9 145.0 159.2
NPT
Max. Across Across
Diameter Protrusion
Number of Flats Hex Corners Ø
Over Cores Length
Cores 'D'
12.6 21 35.4 46.0 50.3
17.5 30 35.0 50.0 54.7
23.6 50 33.7 60.0 65.7
30.0 59 37.0 65.0 71.2
36.6 115 38.2 75.0 82.2
47.9 115 39.1 90.0 98.7
59.9 140 54.1 100.0 109.7
75.3 140 52.5 120.0 131.7
83.6 200 80.0 145.0 159.2
FI471
Certificate Revision
IFS
ATEX / IECEx
cCSAus
Installation
Torque (Nm)
7
10
15
25
30
45
45
45
45
Installation
Torque (Nm)
7
10
15
25
30
45
45
45
45
Date
9 05/19
6 04/19
5 05/16