MBAS Discman 2 Operating Manual

Edge grinder 230 v
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Table of contents

1 Foreword ............................................................................................................................................................................. 24
1.1 Appropriate usage .................................................................................................................................................... 24
2 General points .................................................................................................................................................................... 25
2.1 Safety information .................................................................................................................................................... 25
2.2 Intended use ............................................................................................................................................................ 26
3 Technical data .................................................................................................................................................................... 27
3.1 Overview .................................................................................................................................................................. 28
4 Working with the Discman ................................................................................................................................................ 29
4.1 Connecting to the power supply ............................................................................................................................... 29
4.2 Before commissioning .............................................................................................................................................. 29
4.3 Grinding angle setting .............................................................................................................................................. 29
4.4 Fitting angle wheel 87°/88°(optional) ...................................................................................................................... 30
4.5 Grinding disc feed .................................................................................................................................................... 30
4.6 Replacing a grinding disc ......................................................................................................................................... 31
4.7 Changing the slide blocks ........................................................................................................................................ 31
4.8 Base edge tuning attachment (option) ..................................................................................................................... 32
4.8.1 Fitting the attachment .................................................................................................................................. 32
4.8.2 Adjusting the angle on the attachment ........................................................................................................ 33
4.8.3 Removing the base edge tuning attachment ............................................................................................... 34
4.9 Clamping a ski or snowboard ................................................................................................................................... 34
4.10 Surface roughness ................................................................................................................................................. 35
4.11 Grinding process .................................................................................................................................................... 35
5 List of spare parts .............................................................................................................................................................. 38
6 Shut-down and disposal ................................................................................................................................................... 39
Discman 2 / 230 V
23

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Summary of Contents for MBAS Discman 2

  • Page 1: Table Of Contents

    4.8.3 Removing the base edge tuning attachment ....................34 4.9 Clamping a ski or snowboard ........................... 34 4.10 Surface roughness ..............................35 4.11 Grinding process ..............................35 5 List of spare parts ................................38 6 Shut-down and disposal ..............................39 Discman 2 / 230 V...
  • Page 2: Foreword

    All documents are protected under copyright. Distribution, reproduction and utilization of documents and parts thereof, as well as communication of its contents, are not permitted unless authorized expressly and in writing. Infringements are liable to prosecution and will result in damage claims. MBAS shall retain all rights to exercise industrial property rights.
  • Page 3: General Points

     Replace damaged grinding discs immediately!  The device must only be used with original MBAS spare parts/consumables. Any use of foreign material shall be at  the risk of the operator and will invalidate the warranty for the device.
  • Page 4: Intended Use

    2.2 Intended use The device must only be used for grinding the side and base edges of skis or snowboards. Failure to follow these instructions releases MBAS from any and all liability for damage incurred. Discman 2 / 230 V...
  • Page 5: Technical Data

    3 Technical data Type Discman 2 / 230 V Rated values 230V/50Hz; 0.5 A; 115 W Discman weight 1.14 kg Grinding speed 19000 rpm Grinding disc 35 mm Edge angle 85° - 90° The permanent sound pressure level is approx. 83 dB(A) for an Noise emission average grinding process.
  • Page 6: Overview

    Grinding disc Angle adjuster clamping screw Angle adjuster Battery 10) MINUS direction of rotation Lift grinding disc 11) PLUS direction of rotation Lower grinding disc 12) Sleeve on side edge grinding device 13) Angle wheels Discman 2 / 230 V...
  • Page 7: Working With The Discman

    Turning by one number is equivalent to changing the angle by one degree. The angle adjuster latches every 0.5 degrees. Hand-tighten the screw [1] with an Allen key.  3.5 = 86.5° 0 = 90° Discman 2 / 230 V...
  • Page 8: Fitting Angle Wheel 87°/88°(Optional)

    Position the angle wheel with label pointing to the Discman. Screw Fit and tighten the parts in this order. 4.5 Grinding disc feed Turning the knurled nut in PLUS direction [1] moves the grinding disc towards the steel edge to be ground. Discman 2 / 230 V...
  • Page 9: Replacing A Grinding Disc

    11) Adjusting the grinding angle (see chapt. 4.3 Grinding angle setting, page 29). Only hand-tighten the screw with the Allen key! 4.7 Changing the slide blocks Push out the slide blocks on the left and right with a screwdriver. Discman 2 / 230 V...
  • Page 10: Base Edge Tuning Attachment (Option)

    Whenever you change an abrasive disc, you should also replace the sliding bocks to guarantee grinding of precise edge angles. 4.8 Base edge tuning attachment (option) 4.8.1 Fitting the attachment Loosen and remove the fitting screw. Remove the cap in downward direction. Discman 2 / 230 V...
  • Page 11: Adjusting The Angle On The Attachment

    Check the grinding results on disused skis or snowboards. We accept no responsibility for operator error during grinding! When grinding the base edge, clamp the ski tightly and make sure that the Discman can slide freely (ski tightener, ski brake). Discman 2 / 230 V...
  • Page 12: Removing The Base Edge Tuning Attachment

    (the spring clip remains on the Discman). 4.9 Clamping a ski or snowboard Clamp the ski or snowboard to be tuned upright, firmly and safely in a ski tightener! Minimum distance 62 mm Ski or snowboard Ski tightener Discman 2 / 230 V...
  • Page 13: Surface Roughness

    We recommend testing the Discman on disused skis or snowboards. Above all, after fitting the base edge tuning attachment, you should test the Discman on disused skis or snowboards. Ensure that the ventilation grilles are not covered during grinding! Discman 2 / 230 V...
  • Page 14 In working position the Discman is in stable state of balance; due to this ergonomic handling, no force is required to move the edge tuner; instead apply slight contact pressure and push or pull gently. Discman 2 / 230 V...
  • Page 15 (in direction) so that the Discman does not grind the steel edge in an un- controlled way when switched on. For consistently good tuning quality, always remove the swarf that occurs after base edge grinding! Discman 2 / 230 V...
  • Page 16: List Of Spare Parts

    Polishing set (orange K240 disc + sliding blocks) 64-140-863 Angle adjuster 15-508-102 Spare power cable with switch W-108-0125 Allen key 72-201-105 Positioning bolt 55-500-320 Cleaning brush 135 mm 55-100-682 Side edge grinding device 55-100-687 Angle wheel 87° 55-100-688 Angle wheel 88° Discman 2 / 230 V...
  • Page 17: Shut-Down And Disposal

    Dismantle the machine properly into its individual components.  Clean oily and greasy components.   Dispose of components by material group (steel, plastic, electrical and electronic components, etc.).  Dispose of oil and grease in an environmentally friendly manner. Discman 2 / 230 V...
  • Page 18 Discman 2 / 230 V...
  • Page 19 Par la présente nous certifions que le dit produit Por la presente declaramos que el producto Con la presente dichiariamo che il prodotto No.: Discman 2 / 230 V Kantenschleifgerät Edge grinder folgender(-en) einschlägigen Bestimmung(en) entspricht: conforms to the following regulations: correspond à...
  • Page 20 Hierbij verklaren wij, dat het product Härmed förklarar vi att produkten Tällä lomakkeella ilmoitamme, että tuote Herved erklærer vi, at produktet No.: Discman 2 / 230 V Kantenschleifgerät Edge grinder folgender(-en) einschlägigen Bestimmung(en) entspricht: voldoet aan de volgende richtlijnen: uppfyller följande entydiga krav: vastaa seuraavia asianmukaisia säädöksiä:...
  • Page 21 Hiermit erklären wir, dass das Produkt Tímto prohlašujeme, že produkt Ovime izjavljujemo da proizvod Kijelentjük, hogy a termék Niniejszym oświadczamy, że produkt No.: Discman 2 / 230 V Kantenschleifgerät Edge grinder folgender(-en) einschlägigen Bestimmung(en) entspricht: odpovídá následujícím příslušným ustanovením: odgovara sljedećim relevantnim odredbama: megfelel a következő...
  • Page 22 Pareiškiame, kad gaminys Ar šo mēs deklarējam, ka izstrādājums Käesolevaga deklareerime meie, et masin Hermed erklærer vi, at produktet tilsvarer No.: Discman 2 / 230 V Kantenschleifgerät Edge grinder folgender(-en) einschlägigen Bestimmung(en) entspricht: atitinka visas šias jam taikytinas nuostatas: atbilst šādam(-iem) attiecīgajam(-iem) noteikumam(-iem): vastab järgmis(t)ele harmoneeritud standardi(te)le:...
  • Page 23 Prin prezenta declarăm că produsul С настоящото декларираме, че продуктът AşağÕda adÕ geçen ürünün Данным подтверждаем, что нижеуказанный продукт No.: Discman 2 / 230 V Kantenschleifgerät Edge grinder folgender(-en) einschlägigen Bestimmung(en) entspricht: corespunde următoarei (următoarelor) prevederi relevante: е в съответствие със следната (ите) разпоредба (и): geçerli hükümlere uygun olduğunu beyan ediyoruz:...

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