General Measure M04 User Manual
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General Measure M04 User Manual

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M04
User's Manual
M 0 4 - 0 0 1 6 0 7 0 1

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Summary of Contents for General Measure M04

  • Page 1 User’s Manual M 0 4 - 0 0 1 6 0 7 0 1...

  • Page 2: Table Of Contents

    Table General Description..................... - 1 - 1.1 Features and Functions..................- 1 - 1.2 Front Panel Description..................- 1 - 1.3Rear Panel Description................... - 2 - 1.4 Specification......................- 3 - 1.4.1Total Specification..................- 3 - 1.4.2Analog Specification：................- 3 - 1.4.3Digital Specification：................

  • Page 3: General Description

    M04 User Manual 1. General Description M04 Bagging controller is specially designed for single hopper packaging controller. It is easier to operate, working faster and more precise with new algorithm. USB port and two serial communication ports of the indicator made it easier to connect with system.

  • Page 4: Rear Panel Description

    M04 User Manual  Display Area: show weighing data, status and some recipe information  Digital Button: input data and select parameter  Function Button: 【ZERO1】Clear weighing data. 【ZERO2】Check and set parameter accordingly by shortcut button.(Need admittance.) 【M】Set parameters 【ESC】Exit and return to main menu.

  • Page 5: Specification

    The cables connecting M04 to load cells should not bind with other cables,especially power supply cables, and must use shielded cables, because the signals from the load cells...

  • Page 6: Load Cell Connection

    Note：Please DON’T connect the Ground Wire of the controller directly to the GND of other equipment. To install the M04 into a control box, please refer to the last chapter of this manual first, and make appropriate installation holes according to the position of screw holes on the housing box, remove the fixing plates on both sides of M04, put the controller into the housing box, fix it with the fixing plates and lock them with screws.

  • Page 7: I/O Connection

    M04 User Manual 2.3 I/O Connection M04 Controller uses optoelectronic isolation technology to transfer the ON/OFF data. This needs 24V DC power supply that is provided from outside, through the 24V+ and the 24V-. The I/O signal input is low level effective. The output is open-collector output. The driving current can reach 500mA.

  • Page 8: Serial Port Connection

    Power Supply Connector: L-Live Wire G-Ground Wire N-Null Wire 2.5Serial Port Connection M04 can provide two serial ports. It is depicted below. One for RS485, the other is for optional RS232 or RS485. Serial ports support MODBUS mode, rEAd mode, Cont mode and printing.

  • Page 9: User Permission

    Connection between M04 and a Host Computer（RS-485） 3. User Permission M04 provides different powers for operator, administrator and system administrator in order to avoid wrong operation. Among them, system administrator holds all operation rights. The permission of operator and administrator hold limited permission as below:...
  • Page 10 M04 User Manual As figure showed above, the left side is parameter list; the right side is brief description and parameter information.  【▲】&【▼】:Shift parameter option.  【ENTER】: Check and set parameter information.  【ESC】: Return to main menu. List...
  • Page 11 M04 User Manual Coding parameter Coding parameter setting Weigher parameter setting(Only for Weigher structure administrator) Weighing Unit,decimal point,scale range parameter setting Calibration Zero calibration Zero point calibration Weight weighing value calibration calibration Total Recipes list Read, clear, print recipe information...

  • Page 12: System Information

    M04 User Manual Check software version and set System version system time. 4.1System information Technician and administrator can edit user administration, exercise password administration, recover/back up data, set shortcut and check version through System info.. 【 】&【 】:Exchange functional option.

  • Page 13: Working Parameter

    M04 User Manual initializing 3.Basic parameter Press【 】will initialize fundamental ENTER initializing parameter. Press【 】will initialize recipe 4.Recipe parameter ENTER parameter. initializing 5.I/O module define Press【 】will initialize I/O module ENTER define. initializing 6. Advanced Press【 ENTER 】will initialize high rank parameter parameter.
  • Page 14 Run, the indicator works when press 1. 4.2Calibration Calibration should be done when a M04 indicator is used at the first time, or the preset parameters can’t meet the user’s demand due to change any part of the weighing/bagging system.
  • Page 15 M04 User Manual items paramete .Unit Initial value:kg. Four types: g/kg/t/lb .Decimal point Initial value:0.000. Five types: 0~0.0000 .Load cell Weighing Initial value: V. Three types:1 sensitivity parameter .Mini scale Initial value:1. Six types: 1/2/5/10/20/50. division .Max scale range Initial value: 10.000. ≤ Min. Scale Division×100000...
  • Page 16 M04 User Manual Initial value: 2. Range:0～99(d). 4.Stable timer Initial value: 0.3. Range: 0.1~9.9. The controller will be auto zero within the range. Zero 5.Zero track tracking will not proceed if Zero. range Initial value: 0. Range :0～9(d). 6.Zero track Initial value:2.0.
  • Page 17 M04 User Manual mode after value setting. Discharge allowed:the controller is waiting for the signal of allowing to discharge after value setting. 8.Without Option: Gross weight and Net weight. hopper filling First clear tare, then begin packing with net weight value.

  • Page 18: Recipe Parameter

    M04 User Manual 4.Dual hopper Select discharge mode. Initial value: discharge at different unlock bag time. mode 5.Conveyor Conveyor start time.Initial value:0. Range: 0~99.9seconds. start delay timer 6.Conveyor Conveyor running timer setting. Initial value: 0. running timer Range:0~99.9 seconds. 7.Next filling Repeat feeding delay time.
  • Page 19 M04 User Manual item Weighing value parameter setting. 1.Target Target value setting. When present weight ≥ Target value-Coarse flow value, and 2.Coarse flow then shutoff coarse flow filling. 3.Medium When present weight ≥ Target value-Medium flow value, Value flow and then shutoff medium filling.
  • Page 20 M04 User Manual Over/under tolerance-alarm parameter setting 1.Over/under Option: ON/OFF. Over/under judgment when ON. ON/OFF Option:ON/OFF.The indicator will stop when over or under. 2.Over/under Over/un pause Press 【ENTER】will restart. When present weight ≥ target 3.Over value value + over value, it is over tolerance.
  • Page 21 M04 User Manual Flow-Off timer within a cycle when compensation filling 3.Flow-Off output. timer Initial value: 0.5 Range:0.0～99.9 second. Pat parameters setting Initial value: Disable. 1. Patting mode Option: Disable/ When filling/ After filling/ After waiting/ All time. Start to pat when weight value catches with start-up weight 2.Start-Up...

  • Page 22: Communication Setting

    Initial value:English. .Printing language Option: English/ Chinese. Printing lines after finishing. 4.Printing line Initial value:0. Option: 0~9. 4.6 I/O Module M04 has equipped with I/O points (8 input and 12 output), easily to connect with PLC. - 20 - M04-02110701...

  • Page 23: Output Define And Input Define

    M04 User Manual The initialization definition of I/O as following: Out put Input OUT 1 St ar t OUT 2 St op Em ergency st op OUT 3 Coar se fl ow Res et ze ro OUT 4 Medi um flo w...
  • Page 24 M04 User Manual Fine filling Effective when present weight value<|target value – free fall value. Result waiting After feeding finished and before discharging or patting bag. Ready Effective when fixed value finished. Discharge Control to discharge after starting. Over/Under Effective when over/under.
  • Page 25 M04 User Manual DISC gate Bag lock completed when effective. closed Supplement Level input for upper level of material hopper. full Middle level Level input for middle level of material hopper. Under level Level input for under level of material hopper.

  • Page 26: Total

    M04 User Manual 4.7Total User can check the recipe accumulate value, accumulate times, clear zeroing, printing etc. under Total.  【 】&【 】Select and check recipe information of 1-10,11-20.  【▲】&【▼】Select recipe then press 【ENTER】to confirm.  Press 【ZERO1】to delete present accumulated value.

  • Page 27: 1Three Levels

    M04 User Manual 5.2.1Three levels When supplement full, supplement ok and supplement empty are defined, the controlling is following: Supplemen Supplemen Supplement Control process t full t ok empty effective effective effective Material hopper is full. ineffective effective effective Material hopper is not full.
  • Page 28 M04 User Manual Description of the process Coarse filling will begin after feeding delay time. Start Filling start delay When present weight≥Target value- coarse filling value, Coarse filling will enter medium filling. COMP. inhibit timer (Co-F) When present weight≥Target value-medium filling Medium filling value,will enter fine filling.

  • Page 29: Without Hopper Mode Packaging

    M04 User Manual Judgment or delay, then enter over/under or free fall Result waiting correction. The switches need to set ON, otherwise will discharge directly. Free fall correction Over / under Note: over/under judge underlimit compensation ON, will not enter compensation.

  • Page 30: Dual Hoppers Interlock Mode Packaging

    M04 User Manual For without weighing hopper mode, the load cell is installed over material collection hopper, which is the main difference from with hopper mode. Start feeding after finishing bag lock. 6.3 Dual Hoppers Interlock Mode Packaging The user can use two indicators to pack at interlock mode: Scale A interlock and Scale B interlock.

  • Page 31: Dimension

    M04 User Manual For interlock mode with two hoppers, user need set target value of Scale A and Scale B, including coarse flow, medium flow, fine flow and so on. Then the indicator will control the whole process separately, such as filling speed, discharging and bag unlocked. First result waiting, then will discharge first.

  • Page 32: Attachment (Modbus Address)

    M04 User Manual Side size Rear size 8. Attachment (MODBUS address) - 30 - M04-02110701...
  • Page 33 M04 User Manual Protocol Meaning Illumination Address Address The following contents are for only read register（Function code is 0x03） Only Read Parameters byte illumination Remain 40001 00000 Present status 1 .1~14 Remain Locked status：1 Locked Instable weight: 0 ；stable: 1 Non-zero: 0 ；zero: 1...
  • Page 34 M04 User Manual update 40015 00014 Medium flow after next 4bit bytes, unit: ms. time of last bag 40016 00015 bagging finished. 40017 00016 Fine flow time of 4bit bytes, unit: ms. last bag 40018 00017 40019 00018 Result waiting 4bit bytes, unit: ms.
  • Page 35 M04 User Manual Near zero:1 Bag locked Pat bag Waiting scale B unlock Gross weight:0 ；net weight:1 Finished: 1 Batch completed:1 Filling supplement:1 Supplement empty:1 Supplement full:1 40043 0042 Condition status Supplement ok:1 Supplement empty:1 DISC gate closed:1 Discharge:1 Coding:1 .11~15...
  • Page 36 M04 User Manual 40046 00045 …… …… Remain 40093 00092 40094 00093 AD sample rate AD sample speed 40095 00094 4bit bytes, without symbol. If 10,000 turn Version decimal, then it is 01.00.00. 40096 00095 40097 00096 4bit bytes, without symbol. If decimal value is...
  • Page 37 M04 User Manual Initial value: 3bits. 0-0bit; 1-1bit; 2-2bits; 40122 00121 Decimal 3-3bits; 4-4bits. Initial value: 2 mV/V; 1： 1mV/V； 2： 2mV/V； Loadcell 40123 00122 sensitivity 3：3mV/V Initial value: 0. 0:0.001；1:0.002；2:0.005； 40124 00123 Resolution 3:0.010；4:0.020；5:0.050 40125 00124 Initial value: 10,000. Range: Full scale ≤...
  • Page 38 M04 User Manual ON/OFF scale interlocked. Initial value: 0. 40163 00162 Filling mode 0: single filling. 1: combination filling Double indicators Initial value: 0. 40164 00163 without hoppers 0: asynchro unlock. 1: synchro unlock mode. 2: synchro unlock fast mode...
  • Page 39 M04 User Manual 40214 00213 40215 00214 Start-up weight 40216 00215 Next filling delay 40217 00216 Initial value: 0.5s. Range: 0.0-99.9s. timer t1 Coarse flow forbidden 40218 00217 Initial value: 0.9s. Range: 0.0-99.9s. comparing time Medium flow forbidden 40219 00218 Initial value: 0.9s.
  • Page 40 M04 User Manual invalid time td Auto free fall 40232 00231 Initial value: 0. Range: 00-99 (0 means OFF) correction times Correction 40233 00232 Range: 2.0. Range: 0.0-9.9. Unit: %. effective range Initial value: 2, 0--100% correction. 1-7-5% Correction correction. 2--50% correction。 3--25%...
  • Page 41 M04 User Manual 40305 00304 Batch Initial value: 0. Range: 1-9. Initial value: 1 (range: 0,1) 40306 00305 Waiting mode 0: by stable status. 1: by delay timer. Initial value: 0. Range: 0-99. Zero operation Auto zero 40307 00306 after completing bagging. Not able to zero interval nos.
  • Page 42 M04 User Manual value 40502 00501 40503 00502 Recipe2 target Initial value: 0. value 40504 00503 40505 00504 Recipe3 target Initial value: 0. value 40506 00505 40507 00506 Recipe4 target Initial value: 0. value 40508 00507 40509 00508 Recipe5 target Initial value: 0.
  • Page 43 M04 User Manual value 40530 00529 40531 00530 Recipe16 target Initial value: 0. value 40532 00531 40533 00532 Recipe17 target Initial value: 0. value 40534 00533 40535 00534 Recipe18 target Initial value: 0. value 40536 00535 40537 00536 Recipe19 target Initial value: 0.
  • Page 44 M04 User Manual 40615 00614 Recipe4 total Recipe total PCS. and weight will be cleared PCS. when write 0 in. 40616 00615 40617 00616 Recipe5 total Recipe total PCS. and weight will be cleared weight when write 0 in. 40618...
  • Page 45 M04 User Manual 40643 00642 Recipe11 total Recipe total PCS. and weight will be cleared PCS. when write 0 in. 40644 00643 40645 00644 Recipe12 total Recipe total PCS. and weight will be cleared weight when write 0 in. 40646...
  • Page 46 M04 User Manual 40671 00670 Recipe18 total Recipe total PCS. and weight will be cleared PCS. when write 0 in. 40672 00671 40673 00672 Recipe19 total Recipe total PCS. and weight will be cleared weight when write 0 in. 40674...
  • Page 47 M04 User Manual 40699 00698 User total PCS. and weight will be cleared User4 total PCS. when write 0 in. 40700 00699 40701 00700 User5 total User total PCS. and weight will be cleared weight when write 0 in. 40702...
  • Page 48 M04 User Manual 5： Clear alarm 40805 00804 6： Change recipe 40806 00805 7： Discharge request 8： DISC gate closed 40807 00806 9： Supplement full 10：Supplement OK 11：Supplement empty 12：Interlock input 13：Manual discharge 14：Manual coarse flow 15：Manual fine flow 40808 00807 16：Start single loop...
  • Page 49 M04 User Manual Rea d: Accor din gly mat ch wit h IN1 toI N8. “1” is effective output and “0” is ineffective. (When switch is ON) 40823 00822 …… …… Reserved 40900 00899 Bits Only Read (Function code: 0x01) 00001 00000 OFF：Stop；...
  • Page 50 M04 User Manual 00041 00040 …… …… Reserved 00045 00044 00046 00045 Start 00047 00046 Stop 00048 00047 Emergency stop Ineffective when 00049 00048 Zero write in running. 00050 00049 Clear alarm 00051 00050 Manual discharge Impulse input. Effective when write in ON and...
  • Page 51 M04 User Manual It will read ON when IN6 is effective, 00087 00086 if ineffective, and then read OFF. It will read ON when IN7 is effective, 00088 00087 if ineffective, and then read OFF. It will read ON when IN8 is effective,...

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