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Table of Contents
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Summary of Contents for Lonza CCH Endurance CCH-1SD
- Page 1 Water Treatment CCH® Endurance Installation and Operation Manual Model #CCH-1SD...
- Page 2 Product Stewardship MAKING THE WORLD A BETTER PLACE Lonza is committed to maintaining and improving our leadership in the stewardship of our products. One of our initiatives is to make health, safety, and environmental protection an integral part of a product’s life cycle –...
- Page 3 Lonza or a Lonza au- workmanship for a period of 24 months after shipment by Lonza. If thorized dealer representative; or ordinary wear and tear. Use of any you do not register your CCH®...
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Page 4: Table Of Contents
Table of Contents 1 Introduction CCH® Endurance Tablets CCH® Endurance Feeder 2 Overview Theory of Operation 2.2 Major Components 7 - 9 2.3 Specifications 3 Installation CCH® Endurance System Installation Schematics 11 - 13 3.2 Tools & Equipment Required for Feeder Installation 3.3 Installation Parts and Assemblies Installation Procedure 15 - 16... -
Page 5: Introduction
1 Introduction 1.1 CCH® Endurance Tablets The patent-pending, slow dissolving CCH® Endurance Tablets are a 3-in-1 product that chlorinates consistently, increases calcium to protect plaster, and increases alkalinity to stabilize pH. The benefits of the CCH® Endurance Tablets include but is not limited to: •... -
Page 6: Overview
2 Overview 2.1 Theory of Operation The patent-pending CCH® Endurance System is a pressurized feeder system designed for pools and spas ranging from 500 to 60,000 gallons [1,892.7 to 227,124.7 liters]. A pre-filter to post filter loop will be added to the main pool recirculation system as part of the CCH® Endurance System. -
Page 7: Major Components
2.2 Major Components Pressure Cap creates pressure tight seal with minimal operator e ort Integrated Flow Meter CCH® Endurance Operation and Installation Manual : rev 1 – Water Treatment... - Page 8 2.2 Major Components (continued) Cartridge Assembly stacks tablets for extended use Spiked Grid allows for even tablet dissolution Spray Nozzle recirculates ow and concentrates the cal-hypo solution Water Treatment – CCH® Endurance Operation and Installation Manual : rev 1...
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Page 9: Major Components
2.2 Major Components (continued) Locking mechanism allows for an easier controlled reload Adjustable grid height and ow rate to control output rate CCH® Endurance Operation and Installation Manual : rev 1 – Water Treatment... -
Page 10: Specifications
2.3 Specifications Operational Characteristics Operating Pressure range 5 to 20 psig [0.35 to 1.38 bar] Nominal Pressure 15 psig [1.03 bar] Operating Temperature range 40º to 130º F [4.4º to 54.4º C] Flow Rate range 1 to 4.5 gpm [3.7 to 17.03 lpm] Dimensions Tubing 5/8”... -
Page 11: Installation
3 Installation Choose a location in the pump room that will allow easy access for replenishing the feeder cartridge with CCH® Endurance Tablets. The CCH® En- durance Feeder will be positioned in a location such that the pre to post filter recirculation loop is feasible. 3.1 CCH®... - Page 12 3.1.1 CCH® Endurance System: Increased Feed Rate Installation NOTE: A maximum of three feeders can be used in parallel to provide increased chlorine output. Above this will reduce the flow rate going through the filter below health code recommended values. Refer to the feed rate table in section 4.2.2 (page 21) for feeder output rates.
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Page 13: Tools & Equipment Required For Feeder Installation
3.1.2 CCH® Endurance System: Increased Feed Rate Installation with Optional Solenoid Kit (for use with a chemical controller) NOTE: A maximum of three feeders can be used in parallel to provide increased chlorine output. Above this will reduce the flow rate going through the filter below health code recommended values. -
Page 14: Installation Parts And Assemblies
3.3 Installation Parts and Assemblies Part Description Part Number A - (2) Adjustable Saddle Clamp Assembly for 2” [50.8 mm] pipe 73096 B - (2) Adjustable Saddle Clamp Assembly for 1-1/2” [38.1 mm] pipe 73096 C - (2) 5” x 1/2” [127 mm x 12.7 mm] MNPT Pitot tube 73086 D - (3) 1/2”... -
Page 15: Installation Procedure
3.4 Installation Procedure Background: The next steps involve installing a loop around the pool filter where the CCH® Endurance Feeder will be located. The pool filter Figure 1 will create a pressure differential to provide flow through the CCH® Endurance Feeder. This loop is created using the saddle clamps, pitot tubes, ball valves, tube fittings, and tubing provided with your sys- tem. - Page 16 3.4 Installation Procedure (continued) 3.4.2 Making the chlorine injection connection from the feeder to the pool (post-filter and heater) Choose a location on the main pool recirculation piping downstream of the pool filter(s), and heater (if available), but before the acid or injection point.
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Page 17: Feeder Start Up
4 Feeder Start Up 4.1 Pre-Startup Procedure Following the steps outlined below will ensure a smooth start-up of the CCH® Endurance Feeder. For seasonal operation, perform this procedure each Spring. IMPORTANT!! Do NOT put CCH® Endurance Tablets in the feeder during the start-up operation. - Page 18 4.1.3 Loading the cartridge assembly with CCH® Endurance Tablets WARNING - Use ONLY CCH® Endurance Tablets in the feeder. The use of any other treatment chemicals will void the warranty and NSF listing. DANGER: Under no circumstances should you mix calcium hypochlorite with other forms of concentrated chlorine or other chemicals.
- Page 19 4.1.3 Loading the cartridge assembly with CCH® Endurance Tablets (continued) Figure 16a Figure 16b Figure 17 Figure 18 CCH® Endurance Operation and Installation Manual : rev 1 – Water Treatment...
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Page 20: Startup Procedures
4.2 Startup Procedures 4.1.3 Loading the cartridge assembly with CCH® Endurance Tablets (continued) WARNING - KEEP OUT OF REACH OF CHILDREN 4.2.1 Feeder Startup After completing the PRE-START-UP PROCEDURE, and establishing that all components of the feeder are operating properly, your CCH® Endur- ance Feeder is ready for start-up. -
Page 21: Feeder Inspection And Maintenance
4.2.2 Feed Rate Table Inlet Flow Rate - gpm (lpm) (1.9) (3.8) (5.7) (7.6) (9.5) (11.4) (13.2) (15.1) (17) Cartridge Output Rate lbs Av. CL/Day (kg) Setting (1.5) (1.6) (2.5) (3.9) (1.3) (1.5) (1.9) (2.4) (3.4) (1.2) (1.6) (1.8) (2.2) (2.9) (0.9) (1.5) -
Page 22: Troubleshooting Guide
Clogged inlet piping, flow meter or feeder Install an optional 1/2” [12.7 mm] nozzle NPT inline strainer if inlet water is contaminated (Lonza Part # 71605) Solenoid valve not operating (ORP kit Check solenoid connection to chemical only) controller and verify controller operation... -
Page 23: Feeder Views
7 Feeder Views 7.1 Feeder Assembly View Note: Quantities listed below represent the number of parts shipped with the feeder. Part numbers are for procurement of 1 individual spare part unless otherwise stated. Part Description Part Number CCH® Endurance Feeder Complete Feeder assembly 73100 Pressure Cap... -
Page 24: Installation Kit View
7.2 Installation Kit View Note: Quantities listed below represent the number of parts shipped with the feeder. Part numbers are for procurement of 1 individual spare part unless otherwise stated. Part Description Part Number Saddle Clamp 1 1/2" to 2" [38.1 mm to 50.8 mm] Adjustable Saddle Clamp 73096 Rubber Grommet Seal for Saddle clamp... - Page 25 7.2 Installation Kit View (continued) 74061 71611 1/2” [12.7 mm] Closed Nipple Ball Valve 71918 5/8” [15.9 mm] O.D. Tubing Connector 74061 1/2” [12.7 mm] Ball Valve 71918 5/8” [15.9 mm] O.D. Tubing Connector CCH® Endurance Operation and Installation Manual : rev 1 – Water Treatment...
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Page 26: Water Treatment – Cch® Endurance Operation And Installation Manual : Rev
NOTES Water Treatment – CCH® Endurance Operation and Installation Manual : rev 1... - Page 27 NOTES CCH® Endurance Operation and Installation Manual : rev 1 – Water Treatment...
- Page 28 1200 Bluegrass Lakes Pkwy Alpharetta, GA 30004 800.478.5727 All trademarks belong to Lonza or its affiliates or to their respective third party owners. The information contained herein is believed to be correct and corresponds to the latest state of scientific and tech- nical knowledge.
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