Applied Motion Products STAC5 Series Hardware Manual

Hide thumbs Also See for STAC5 Series:

Advertisement

Sold By: Servo Systems Co. • 53 Green Pond Road, Suite #2 • Rockaway, NJ 07866
(973) 335-1007 • Toll Free: (800) 922-1103 • Fax: (973) 335-1661 • www.servosystems.com
STAC5-S-120
STAC5-Q-120
STAC5-IP-120
920-0026 Rev. B 4/22/2011
STAC5
STAC5-S-220
STAC5-Q-220
STAC5-IP-220

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the STAC5 Series and is the answer not in the manual?

Questions and answers

Jared Long
June 12, 2025

I have a STAC5-S-120 it is flashing 2 green 3 red which if i remember correctly is bad internal voltage am i safe to assume i need to replace this driver? Or is there something that can be done to clear this fault.

Summary of Contents for Applied Motion Products STAC5 Series

  • Page 1 Sold By: Servo Systems Co. • 53 Green Pond Road, Suite #2 • Rockaway, NJ 07866 (973) 335-1007 • Toll Free: (800) 922-1103 • Fax: (973) 335-1661 • www.servosystems.com STAC5 STAC5-S-120 STAC5-S-220 • • STAC5-Q-120 STAC5-Q-220 • • STAC5-IP-120 STAC5-IP-220 •...
  • Page 2: Table Of Contents

    920-0026 Rev. B STAC5 Hardware manual 4/22/2011 Contents Introduction........................................ 3 Features ........................................3 List of STAC5 Model Numbers ................................... 3 Block Diagram (-S Models)..................................4 Block Diagram (-Q and -IP Models) ................................5 Getting Started ......................................6 Connecting the Drive to Your PC using Ethernet ............................7 Addresses, Subnets, and Ports ................................
  • Page 3: Introduction

    4/22/2011 Introduction Thank you for selecting an Applied Motion Products motor control. We hope our dedication to performance, quality and economy will make your motion control project successful. If there’s anything we can do to improve our products or help you use them better, please call or fax. We’d like to hear from you. Our phone number is (800) 525-1609, or you can reach us by fax at (831) 761-6544.
  • Page 4: Block Diagram (-S Models)

    920-0026 Rev. B STAC5 Hardware manual 4/22/2011 Block Diagram (-S Models) 120 VAC* Internal Status Logic Supply MOSFET motor Power Amplifier INPUT X1 INPUT X2 encoder INPUT X3 Option Card Optical INPUT X4 Isolation OUT Y1 OUT Y2 ANALOG IN 100MBit Ethernet eeprom...
  • Page 5: Block Diagram (-Q And -Ip Models)

    920-0026 Rev. B STAC5 Hardware manual 4/22/2011 Block Diagram (-Q and -IP Models) 120 VAC* Internal Status Logic Supply MOSFET INPUT X1 INPUT X2 motor Power INPUT X3 Amplifier INPUT X4 INPUT 1 INPUT 2 INPUT 3 INPUT 4 encoder Option Card INPUT 5 Optical...
  • Page 6: Getting Started

    920-0026 Rev. B STAC5 Hardware manual 4/22/2011 Getting Started This manual describes the use of four different drive models. What you need to know and what you must have depends on the drive model. For all models, you’ll need the following: •...
  • Page 7: Connecting The Drive To Your Pc Using Ethernet

    920-0026 Rev. B STAC5 Hardware manual 4/22/2011 Connecting the Drive to Your PC using Ethernet This process requires three steps • Physically connect the drive to your network (or directly to the PC) • Set the drive’s IP address • Set the appropriate networking properties on your PC.
  • Page 8: Option 1: Connect A Drive To Your Local Area Network

    920-0026 Rev. B STAC5 Hardware manual 4/22/2011 know who I’m talking about) then you will not be able to communicate with your drive. The only way to “recover” it is to use the universal recovery address. Setting F is “DHCP”, which commands the drive to get an IP address from a DHCP server on the network. The IP address automatically assigned by the DHCP server may be “dynamic”...
  • Page 9 920-0026 Rev. B STAC5 Hardware manual 4/22/2011 default addresses are acceptable for your network, you can enter a new table of IP addresses using Configurator. If your network uses ad- dresses starting with 192.168.0, the most common subnet, you will want to choose an address from switch settings 4 through E. Another common subnet is 192.168.1.
  • Page 10: Option 2: Connect A Drive Directly To Your Pc

    920-0026 Rev. B STAC5 Hardware manual 4/22/2011 to the network to which you’ve connected your drive. Then click OK. Drive Discovery will notify you as soon as it has detected a drive. If you think this is the correct drive, click Yes. If you’re not sure, click Not Sure and Drive Discovery will look for additional drives on you network.
  • Page 11: Option 3: Use Two Network Interface Cards (Nics)

    920-0026 Rev. B STAC5 Hardware manual 4/22/2011 5. Select the option “Use the following IP address”. Then enter the address “10.10.10.11”. This will give your PC an IP address that is on the same subnet as the drive. Windows will know to direct any traffic intended for the drive’s IP address to this interface card. 6.
  • Page 12: Connecting Ac Power

    920-0026 Rev. B STAC5 Hardware manual 4/22/2011 Connecting AC Power Using the connector supplied connect to the AC supply per the diagram below. Use 16 AWG wire for Line (L) and Neutral (N). Use 14 AWG for Earth Ground ( Care should always be taken when working with high voltages.
  • Page 13: Connecting The Motor

    920-0026 Rev. B STAC5 Hardware manual 4/22/2011 Connecting the Motor Never connect or disconnect the motor while the power is on. Note: it is highly recommended that you use a motor with a shielded cable with the STAC5. Always connect the cable drain wire to the drive’s terminal (next to the A+ terminal) The recommended Applied Motion motors for the STAC5 include shielded cables.
  • Page 14 920-0026 Rev. B STAC5 Hardware manual 4/22/2011 Six lead motors can be connected in series or center tap. In series mode, motors produce more torque at low speeds, but cannot run as fast as in the center tap configuration. In series operation, the motor should be operated at 30% less than the rated current to prevent overheating.
  • Page 15: Connecting An Encoder (Requires The Encoder Feedback Option)

    920-0026 Rev. B STAC5 Hardware manual 4/22/2011 Connecting an Encoder (Requires the Encoder Feedback option) The motors recommended for use with STAC5 drives are available with rear-shaft mounted encoders. Note: remember to always order a double-shaft motor if you need an encoder option. The mating cables available for these encoders come with an HD-15 connector on one end that connects directly to the optional encoder connector on the STAC5, and a mating connector on the other end that connects directly to the encoder.
  • Page 16: Io Functions (-S Model)

    920-0026 Rev. B STAC5 Hardware manual 4/22/2011 IO Functions (-S model) Pulse & Direction mode (control mode 7) IN/OUT1 Connector Step Direction Alarm Reset Fault Brake CW Pulse CCW Pulse Enable Motor Motion A Quadrature B Quadrature Tach Velocity (Oscillator) mode (control modes 11-18) IN/OUT1 Connector Run/Stop Direction...
  • Page 17: Io Functions (-Q And -Ip Models)

    920-0026 Rev. B STAC5 Hardware manual 4/22/2011 IO Functions (-Q and -IP models) Pulse & Direction mode (control mode 7) IN/OUT1 Connector Step Direction Alarm Reset Fault Brake A Quadrature B Quadrature Enable Motor CW Pulse CCW Pulse IN/OUT2 Connector (OPT2) IN4 IN5 IN6 IN7 OUT1 OUT2 OUT3 OUT4...
  • Page 18: Connecting Input Signals

    920-0026 Rev. B STAC5 Hardware manual 4/22/2011 IN/OUT2 Connector (OPT2) IN4 IN5 IN6 IN7 OUT1 OUT2 OUT3 OUT4 CW Jog CCW Jog CW Limit CCW Limit Motion GP Tach Additional I/O details: IN/OUT1 Connector Voltage range 5 to 24 5 to 24 5 to 24 5 to 24 30 max...
  • Page 19: High Speed Digital Inputs

    920-0026 Rev. B STAC5 Hardware manual 4/22/2011 IN/OUT 2 OUT1+ IN/OUT 1 OUT2+ OUT3+ X1/STEP+ OUTCOM +5V OUT, 100mA MAX X1/STEP- X2/DIR+ OUT4+ X2/DIR- INCOM OUT4- X3/EN+ IN2- IN7+ IN2+ X3/EN- IN7- IN1- IN8+ ANALOG IN IN1+ +5V OUT IN8- 100mA MAX This connector is standard on This connector is included...
  • Page 20: Lower Speed, Differential Digital Inputs

    920-0026 Rev. B STAC5 Hardware manual 4/22/2011 DIR+ X2/DIR+ Indexer DIR- X2/DIR- with IN/OUT 1 Differential STEP+ X1/STEP+ Outputs STEP- X1/STEP- Connecting to Indexer with Differential Outputs (Many high speed indexers have differential outputs) X1/STEP+ X1/STEP- Master X2/DIR+ Encoder X2/DIR- Wiring for Encoder Following (Encoder power can be supplied from the +5V OUT terminal on IN/OUT 1 if the encoder requires no more than 100mA)
  • Page 21 920-0026 Rev. B STAC5 Hardware manual 4/22/2011 5-24 STAC5 SUPPLY Connecting a Mechanical Switch to Low Speed Differential Inputs STAC5 output Power Proximity Supply Sensor – – Connecting an NPN Proximilty Sensor to Low Speed Differential Inputs output Power Proximity Supply Sensor STAC5...
  • Page 22: Single Ended Digital Inputs

    920-0026 Rev. B STAC5 Hardware manual 4/22/2011 Single Ended Digital Inputs inside drive drives include four single ended, optically isolated input circuits -Q and -IP 2200 that can be used with sourcing or sinking signals, 12 to 24 volts. This allows connection to PLCs, sensors, relays and mechanical switches.
  • Page 23: Analog Input

    920-0026 Rev. B STAC5 Hardware manual 4/22/2011 INCOM 12-24 output Power IN3..IN6 Proximity Supply Sensor IN/OUT2 – Connecting an NPN Type Proximity Sensor to an input (When prox sensor activates, input goes low). 12-24 output IN3..IN6 Proximity Power Sensor IN/OUT2 –...
  • Page 24: Programmable Outputs

    920-0026 Rev. B STAC5 Hardware manual 4/22/2011 Programmable Outputs IN/OUT 1 The STAC5-S drives feature two digital outputs. These outputs can be set to automatically con- trol a motor brake, to signal a fault condition, to indicate when the motor is moving or to provide an output frequency proportional to motor speed (tach signal).
  • Page 25: Sourcing Output Using Out1, Out2 Or Out3

    920-0026 Rev. B STAC5 Hardware manual 4/22/2011 5-24 VDC Power Supply – IN/OUT2 OUT1/2/3 OUTCOM Sourcing Output Using OUT1, OUT2 or OUT3 5-24 VDC Power Supply – STAC5 OUT+ OUT- Sourcing Output Using Y1, Y2 or OUT4 5-24 VDC Power Supply relay –...
  • Page 26: Recommended Motors (120V Models)

    920-0026 Rev. B STAC5 Hardware manual 4/22/2011 Recommended Motors (120V Models) All motors should be connected in parallel when used with the STAC5-120. Drive Holding Torque Current Length Rotor Inertia Part Setting Number oz-in amps g-cm HT23-552 84.4 0.60 1.71 43.8 HT23-553 1.18...
  • Page 27: Torque-Speed Curves

    920-0026 Rev. B STAC5 Hardware manual 4/22/2011 Torque-Speed Curves Note: all torque curves were measured at 20,000 steps/rev. HT23‐552/553/554, STAC5‐120 Connection: parallel. Voltage: 120 VAC HT23-554 1.8A Drive settings: 1/100 (20,000 s/r) HT23-553 1.5A HT23-552 1.5A HT23‐552/553/554, STAC5‐220 Connection: series. Voltage: 240 VAC HT23-554 0.90A Drive settings: 1/100 (20,000 s/r) HT23-553 0.75A HT23-552 0.75A...
  • Page 28 920-0026 Rev. B STAC5 Hardware manual 4/22/2011 HT34‐495/496/497, STAC5‐120 Connection: parallel. Voltage: 120 VAC HT34-495 5.0A Drive settings: 1/100 (20,000 s/r) 1200 HT34-496 5.0A HT34-497 5.0A 1000 HT34‐495/496/497, STAC5‐220 Connection: series. Voltage: 240 VAC HT34-495 2.55A Drive settings: 1/100 (20,000 s/r) 1400 HT34-496 2.55A HT34-497 2.55A 1200 1000...
  • Page 29: Motor Heating

    920-0026 Rev. B STAC5 Hardware manual 4/22/2011 Motor Heating Step motors convert electrical power from the driver into mechanical power to move a load. Because step motors are not perfectly effi- cient, some of the electrical power turns into heat on its way through the motor. This heating is not so much dependent on the load being driven but rather the motor speed and power supply voltage.
  • Page 30: Drive Heating

    920-0026 Rev. B STAC5 Hardware manual 4/22/2011 Duty Cycle HT34-496 Duty Cycle HT34-497 10 0 10.0 15 0 15.0 20 0 20.0 25 0 25.0 30 0 30.0 35 0 35.0 40 0 40.0 45 0 45.0 50 0 50.0 Speed(RPS) Speed(RPS) Drive Heating...
  • Page 31: Mounting The Drive

    920-0026 Rev. B STAC5 Hardware manual 4/22/2011 Mounting the Drive Use #6 screws to mount your drive. If possible, the drive should be securely fastened to a smooth, flat metal surface that will help conduct heat away from the chassis. If this is not possible, then forced airflow from a fan may be required to prevent the drive from overheating. • Never use your drive in a space where there is no air flow or where other devices cause the surrounding air to be more than 40°C.
  • Page 32: Technical Specifications

    920-0026 Rev. B STAC5 Hardware manual 4/22/2011 Technical Specifications AMPLIFIER TYPE Digital MOSFET, dual H-bridge, 4 quadrant CURRENT CONTROL 4 state PWM at 16 KHz OUTPUT CURRENT STAC5-120: 0.5-5.0 amps/phase (peak of sine) in 0.01 amp increments STAC5-220: 0.5-2.55 amps/phase (peak of sine) in 0.01 amp increments POWER SUPPLY STAC5-120: 94-135 VAC, 50/60 Hz STAC5-220: 94-245 VAC, 50/60 Hz...
  • Page 33: Mating Connectors And Accessories

    920-0026 Rev. B STAC5 Hardware manual 4/22/2011 INPUTS/OUTPUTS: Q Q and IP models have the same I/O as above plus the following: and IP models only IN1, IN2, IN7, IN8 inputs: Optically isolated, differential, 5-24 VDC logic (2.5V switch- ing threshold), 50 usec minimum pulse width, maximum current = 10 mA. IN3-IN6 inputs: Optically isolated, single-ended, shared common emitter, sinking or sourcing, 12-24 VDC logic, 2200 ohms, maximum current = 10 mA.
  • Page 34: Alarm Codes

    IN8+ IN1+ DB-15 I/O Connector IN8- This connector is standard on -Q and -IP models. DB-25 I/O Connector Applied Motion Products, Inc. 404 Westridge Drive Watsonville, CA 95076 Tel (831) 761-6555 (800) 525-1609 Fax (831) 761-6544 www.appliedmotionproducts.com...

Table of Contents