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Summary of Contents for Super ST-60N
- Page 1 Superior Performance Unbeatable Pricing Pride in Workmanship Energy Efficient Rugged Construction MANUAL AUTOMATIC DEWATERING ST-60N SUPER GIANT ENTERPRISE CO., LTD. E-mail:super@superpump.tw Website:http://www.superpump.tw...
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Page 2: Table Of Contents
INDEX 1. Instruction Feature....................2 Application.................... 2 2. Specification & Dimension..............3 3. Parts List....................4 4. Operation Procedure................5 5. Controll Box Layout................6 Controller Wiring ..................7 Hydraulic Circuit..................8 Air Circuit....................9 6. Installation Cautions....................10 Examples.....................11 Air Compressor and Air Dryer Wiring..........12 Control Panel..................13 7. -
Page 3: Feature
Automatic Dewatering Filter S T - 6 0 N ( 1 ) ST- Style ( 2 ) 60-filter plate area(60cmX60cm) ( 3 ) N-Rubber material (NBR) Power on paper in position hydraulic motor start plate up chamber sealed pump start ... -
Page 4: Specification & Dimension
Dimension Specification Style ST-60N Filteration area 0.36m Paper size 66cm × 50m Hydraulic motor 2 HP Air compressor 2 HP Air operated double 1” Outlet diaphragm pump Paper mesh 200 ~ 300(75~48μm) 3Ø, 220V / 380V / 400V / 415V, As per Power customer. -
Page 5: Parts List
Parts List Description Description Frame Hydraulic system Dewatering valve Limit switch Dewatering check valve Paper roller motor Feeding valve Paper collection rack Upper cover Paper roller Pressure gauge FRL set Paper rack Air system solenoid valve Photoelectric switch Control box Moving plate Feeding AODD pump Paper rack... -
Page 6: Operation Procedure
Operation Procedure Feeding When the feeding pump is running, the feeding valve is opened and the dewatering valve is closed. The filtration liquid goes back goes back to the tank. Dewatering When dewatering starts, the feeding valve is closed and the dewatering valve is opened. -
Page 7: Controll Box Layout
Control Box Layout 電 源 油 壓 自動啟動 壓板上升 壓板下降 HYDRAULIC POWER AUTO START PLATE-UP PLATE-DOWN SYSTEM PBLG2 PBLG1 緊急停止 自動 停 手動 自動停止 壓板上 停 壓板下 EMERGENCY AUTO STOP MANUAL AUTO PLATE PLATE STOP STOP STOP DOWN PBLR3 EPB1 濾紙捲紙... -
Page 8: Controller Wiring
Controller Wiring Power Input Emergency Emergency Stop 1 Stop 2 EPB1 EPB2 Hydraulic Pump Paper Rolling Motor X11 X13 Power Input 380/400 Y2 Y4 COM0 COM1 C0M2 COM3 380/400V Hydraulic Pump... -
Page 9: Hydraulic Circuit
Hydraulic Circuit Item Description Quantity Oil Tank Strainer Motor Pump Oil Level Oil Filler Manifold Block Pressure Cock Pressure Gauge Solenoid Valve Pilot Check Valve... -
Page 10: Air Circuit
Pressure Gauge Air Circuit Dewatering Feeding Valve Valve Dewatering Feedring Air Switch Air Switch Feeding Inlet Solenoid Valve Solenoid Valve Dewatering Regulation Solenoid Dewatering Valve Valve Solenoid Valve AODD Pump Solenoid Valve AODD Pump Item Component code Description Quantity N0.20 AODD Pump 1”... -
Page 11: Installation
12.The refrigerating dryer is external single-phase, 220 V. Refer to picture 3 for power supply. 13. Air compressor power is supplied from ST-60N’s control panel. You can connect the power line from the bottom part of the circuit breaker to the air compressor power line housing. -
Page 12: Examples
Examples Dewatering Filter Precipitation Tank Tank Overflow Clean Water Slurry Check Valve Check Valve Circulating Pump AODD Pump Clean Water Air to Clean Block To Precipitation Tank Slurry Valve SUS Pre-filtration Chamber... -
Page 13: Air Compressor And Air Dryer Wiring
Air Compressor and Dryer Wiring CONTROL PANEL AIR COMPRESSOR INLET CHILLER OUTLET *Please keep the air dry for longer service life. -
Page 14: Control Panel
Control panel Power light De-watering light 2 Hydraulic system Rolling-paper light light Auto start Operating timer switch(ON/OFF) Plate up 15 Feeding switch(ON/ OFF) Plate down De-watering switch(ON/OFF) Power off Rolling paper switch(ON/OFF) Mode switch 18 TR1 operating timer (auto/stop/manual) Auto stop TR2 feeding timer Plate switch TR3 de-watering... -
Page 15: Operation
Operation Prior to automatic running. 1. Set pressure gage range(part #6) at 1.5Kg/cm2 for high(*1) and 0.50.8Kg/cm2 for low. 2. Set feeding timer(Control panel #19) to 10~15 minutes, and can be up to 30 minutes for thin slurry, but will be terminated if the pressure gauge reaches the high point. -
Page 16: Prior To Manual Running
*Set feeding timer to 20~30 minutes for high pressure 2.5~3Kg/cm2. *Hold down and rotate the center knob to set the high and low range of pressure gauge(patt #6). (*2) *Set low pressure for de-watering timer. If de-watering time is up and the pressure hasn’t down to the low pressure yet, set a longer timer or higher low pressure. -
Page 17: Un-Sufficient Cake Dewatering And Capacity
Un-sufficient cake dewatering. 1. Too short de-watering timer. 2. Cake thickness below 2cm. 3. Too thin slurry. 4. Liquid outlet is lower than the level in the solution tank and without check valve. 5. The chemical is not suitable for this machine. 6. -
Page 18: Trouble Shooting
Trouble shooting Condition Reason Solution Bad filtration. 1. The paper is not in position 1. Re-install paper 2. The paper is torn. 2. Change the roll No water coming out and 1. The outlet is stuck 1. Clean the outlet pipe the feeding pressure is too 2. -
Page 19: Maintenance
Maintenance 1. Clean the chamber gasket periodically. 2. Clean the chamber strainer periodically. 3. Make sure the limit switches for moving plate working correctly. 4. Make sure the paper photoelectric switch light is on or the machine won’t start. 5. Lubricating the machine periodically. 6. -
Page 20: Appendix A. Inspection List
Apendix Inspection List... -
Page 21: How To Replace The Paper Roll
How to replace the paper roll. Knob Side plate 1.Pull the knob out and rotate clockwise 90 degree to unlock it, then take the paper unit out. 2.Put the paper unit down to the ground. Side plate 3.Rotate the side plate counter-clockwise to loose it, and replace the new paper roll. - Page 22 Shelf Tension rod 4.Mount the new paper unit onto the shelf. 5.Guide the end of paper down through the tension rod, and then going through the chamber. 6.Push both handles down to loose the scraper, then guide the paper going through the scraper gap. Scraper Handle Handle...
- Page 23 Scraper Tension rod 7.Guide the paper up through another tension rod, and then down to the paper pipe. 8.Adhesive the paper to the paper pipe with tape, pull both handle up to reset the scraper. Done. Handle Paper pipe Handle...
- Page 24 Specific gravity/Viscosity. 3.需求揚程: ________ M 2. Capacity needed:__________L/min 4.馬達: 電壓/頻率 3. Head needed:__________M 4. Power: Voltage/Frequency 總公司 SUPER GIANT ENTERPRISE CO., LTD. No.7, Lane 404, Chung Cheng South Road, Yen 昇展實業股份有限公司 Hang, Yung Kang, Tainan, Taiwan, 台灣省台南市永康區中正南路404巷7號 Tel:886-6-2534546, 2541601 Tel:886-6-2534546, 2541601...
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