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Condux Tesmec RS20 User's Manual & Safety Manual

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USER'S GUIDE & SAFETY MANUAL
USER'S GUIDE & SAFETY MANUAL
RS20/RS26 Reel Stand

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Summary of Contents for Condux Tesmec RS20

  • Page 1 USER'S GUIDE & SAFETY MANUAL USER'S GUIDE & SAFETY MANUAL RS20/RS26 Reel Stand...

  • Page 2: Important Safety Notice

    Important Safety Notice Before using a Condux Tesmec RS20/RS26 Reel Stand, operators must read and understand all proce- dures and safety instructions. Note all safety information on this page, and note specific safety require- ments as explained by the procedures in this manual.

  • Page 3: Table Of Contents

    Table of Contents IMPORTANT SAFETY NOTICE ..........PARTS ................14-31 COMMUNICATION WITH THE MANUFACTURER ....A. REPLACEMENT LABELS ........14-15 GENERAL INFORMATION ............. 4 B. RS20 REEL STAND ASSY.........16-17 A. PRODUCT DESCRIPTION ..........4 C. RS26 REEL STAND ASSY.........18-19 B. SAFETY INFORMATION ..........4 D.

  • Page 4: General Information

    General Information A. PRODUCT DESCRIPTION The RS20 Reel Stand provides up to 20,000 lbs of load capacity. The RS26 Provides upt to 26,000lbs of load cpapacity. both come equipped with a hydraulic negative brake, reel arbor bar and hose storage. B.

  • Page 5: Machine Usage

    ▪ Maintenance personnel must wear suitable clothes to reduce the possibility of entanglement in the machine’s moving parts. They should avoid the wearing of chains, and other jewelry for the same reason. Operators must use personal protective gear (i.e. gloves, booths, helmet, etc.). ▪...

  • Page 6: Technical Specifications

    ▪ The instruction manual must be kept in a sheltered and dry place. Technical Specifications The Condux Tesmec RS20/RS26 Reel Stands were developed for paying in or out conductor reels when used in conjunction with Condux Tesmec Puller-Tensioners and Tensioners. Industry leading features like Self Acting Hydraulic Brake and Advanced...

  • Page 7: Cautions & Warnings

    C. CAUTIONS & WARNINGS When operating this machine users must be aware of other risks associated with the work for which the machine is intended. D. PULLING ROPE FAILURE Obviously this will cause uncontrolled movement of the entire machine. Both this and the danger then presented by the pulling rope and/or conductor can cause serious injury or death.

  • Page 8: Transporting

    Transporting A. MACHINE LIFTING For machine lifting use only devices (overhead traveling cranes, lift trucks, ropes, cables, hooks, etc.) with a capacity equal to the weight to be lifted. Personnel should not be on the machine when it is lifted. !DANGER: Failure to follow the recommendations in this section may cre- ate a dangerous situation and/or damage to the machine.
  • Page 9 2. Securely anchor using the anchor points provided ( Figure 1) 3. Properly ground the reel stand using the grounding connections provided (Figure 2) 4. Connect the hydraulic hoses to the stringing machine (Figure 3) 5. Secure the area between the stringing equipment and this reel stand to limit personnel entry.

  • Page 10: Reel Installation

    B. REEL INSTALLATION 1. Ensure that the hydraulic supply from the stringing equipment is shut-off 2. Push in the selector valve handle (Figure 4) 3. Close the valve (clockwise) on the pump (Figure 5) Figure 4. Push in Selector Valve Handle Figure 5.
  • Page 11 4. Open the Ball Valve (in line with) as shown (see Figure 6) 5. Operate the pump handle until the pressure on the gauge reads approximately 450 PSI. Use caustion as the brake begins to release as the arbor bar will begin to rotate.
  • Page 12 8. Repeat number 6 on other side. 9. Remove arbor bar. 10. Remove bearing from arbor bar. (Figure 11) 11. Remove Lifting Bracket using a 1-1/8” wrench (Figure 12) 12. Install Arbor Bar through the reel hole ensuring drive pins engage drive holes (Figure 14).
  • Page 13 13. Reverse steps 9 through 11 to install components back onto arbor bar. 14. Once arbor has been secured to the reel, lift the reel utilizing the lifting brackets and install onto reel stand. (Figure 14) 15. Reference operational label located on the reel stand for brake release. Figure 14.

  • Page 14: Parts

    Parts CONDUX TESMEC, INC., REEL STAND REPLACEMENT LABELS 21032700 ITEM PART NO DESCRIPTION 02266200 STRIP,ANTI-SLIP FO TRAILER 02269300 LABEL,WARNING-READ MANUAL 2X6 02269303 LABEL,WARNING-HYD FLUID 2X6 02269603 LABEL,WARNING-CAPSTN CATCH 2X6 02269604 LABEL,WARNING-CABLE TENSION 2X6 02269731 LABEL,WARNING-STAY CLR 1.5 X 4.5 02289355...
  • Page 15 CONDUX TESMEC, INC., REEL STAND REPLACEMENT LABELS 21032700 ITEM PART NO DESCRIPTION 02266200 STRIP,ANTI-SLIP FO TRAILER 02269300 LABEL,WARNING-READ MANUAL 2X6 02269303 LABEL,WARNING-HYD FLUID 2X6 02269603 LABEL,WARNING-CAPSTN CATCH 2X6 02269604 LABEL,WARNING-CABLE TENSION 2X6 02269731 LABEL,WARNING-STAY CLR 1.5 X 4.5 02289355 LABEL,LIFT POINT ISO STD...

  • Page 16: Rs20 Reel Stand Assy

    CONDUX TESMEC INC., RS20 REEL STAND ASSY (20000LBS)
  • Page 17 21032700 RS20 REEL STAND ASSY (20000LBS) ITEM PART NO DESCRIPTION 02036601CT 3/4-10 X 4.00 HEX HD CAPSCREW GR8 YZ 02123904CT 3/4 FLATWASHER TYPEA W CZ 02129105CT 3/4-10 X 2.00 HEX HD CAPSCREW SS T316 02200600CT 3/4-10 NYLOC NUT GR5 CZ 02202701CT 1.00 LOCKWASHER REG CZ #10-24 X 0.50 HEX FLANGE HD CAPSCREW GR5...

  • Page 18: Rs26 Reel Stand Assy

    CONDUX TESMEC INC., RS26 REEL STAND ASSY (26000LBS)
  • Page 19 21034200 RS26 REEL STAND ASSY (26000 LB) ITEM PART NO DESCRIPTION 02036601CT 3/4-10 X 4.00 HEX HD CAPSCREW GR8 YZ 02123904CT 3/4 FLATWASHER TYPEA W CZ 02129105CT 3/4-10 X 2.00 HEX HD CAPSCREW SS T316 02200600CT 3/4-10 NYLOC NUT GR5 CZ 02202701CT 1.00 LOCKWASHER REG CZ 02266400CT...

  • Page 20: Chain Drive Detail

    CONDUX TESMEC INC., CHAIN DRIVE DETAIL - REEL STAND ASSY...
  • Page 21 CHAIN DRIVE DETAIL - REEL STAND ASSY RS20 - SERIAL NO AK269 AND LATER RS26 - SERIAL NO AR*** AND LATER ITEM PART NO DESCRIPTION 02021301CT 1/2 FLATWASHER TYPE A WIDE CZ 02038401CT 1/2-13 X 1.50 HEX HD CAPSCREW GR8 YZ 02125106CT 3/4-10 HEX NUT 304SS 02208300CT...
  • Page 22 CONDUX TESMEC INC., CHAIN DRIVE DETAIL - REEL STAND ASSY...
  • Page 23 CHAIN DRIVE DETAIL - REEL STAND ASSY RS20 - SERIAL NO AK268 AND EARLIER RS26 - SERIAL NO AR*** AND EARLIER ITEM PART NO DESCRIPTION 02021301CT 1/2 FLATWASHER TYPEA WIDE CZ 02038401CT 1/2-13 X 1.50 HEX HD CAPSCREW GR8 YZ 02125104CT 1/2-13 HEX NUT SS T316 02208300CT...
  • Page 24 CONDUX TESMEC INC., HYDRAULIC DRIVE- REEL STAND ASSY...

  • Page 25: Hydraulic Drive Detail

    HYDRAULIC DRIVE DETAIL - REEL STAND ASSY RS20 - SERIAL NO AK320 AND LATER RS26 - SERIAL NO AR*** AND LATER ITEM PART NO DESCRIPTION 02093600CT HYD FITTING - 08 NPT X 08 JIC 90EL 02198000CT HYD FITTING - 08 NPT HEX PLUG 02288231CT 5/16 FLATWASHER TYPE A NARR CZ 02288430CT...
  • Page 26 CONDUX TESMEC INC., HYDRAULIC DRIVE- REEL STAND ASSY...
  • Page 27 HYDRAULIC DRIVE DETAIL - REEL STAND ASSY RS20 - SERIAL NO AK319 AND EARLIER RS26 - SERIAL NO AR*** AND EARLIER ITEM PART NO DESCRIPTION 02093600 HYD FITTING 08 NPT (M) X 08 JIC (M) 90EL 02198000 HYD FITTING 08 NPT (M) HEX PLUG 02288231 5/16 FLATWASHER TYPEA-NARR CZ 02288430...

  • Page 28: Hydraulic Hand Pump

    CONDUX TESMEC INC., HYD HAND PUMP MANIFOLD...
  • Page 29 21034215 HYD HAND PUMP MANIFOLD - REEL STAND ASSY RS20 - SERIAL NUMBER AK320 AND LATER RS26 - SERIAL NUMBER AR*** AND LATER ITEM PART NO DESCRIPTION 02045904CT HYD FITTING 04 O-RING PLUG 02094200CT HYD FITTING 08 O-RING X 08 JIC 90EL 02127000CT HYD FITTING 04 O-RING X 04 JIC 90EL 02269600CT...
  • Page 30 CONDUX TESMEC INC., HYD HAND PUMP MANIFOLD...
  • Page 31 21032765 HYD HAND PUMP MANIFOLD - REEL STAND ASSY RS20 - SERIAL NUMBER AK319 AND EARLIER RS26 - SERIAL NUMBER AR*** AND EARLIER ITEM PART NO DESCRIPTION 02045904CT HYD FITTING 04 O-RING PLUG 02094200CT HYD FITTING 08 O-RING X 08 JIC 90EL 02127000CT HYD FITTING O4 O-RING X 04 JIC 90EL 02269600CT...

  • Page 32: Hydraulic Control Valve

    CONDUX TESMEC INC., HYDRAULIC CONTROL VALVE...
  • Page 33 HYD CONTROL VALVE - REEL STAND ASSY 21032775 ITEM PART NO DESCRIPTION 02093600CT HYD FITTING 08 NPT (M) X 08 JIC (M) 90EL 02198000CT HYD FITTING 08 NPT (M) HEX PLUG 02286437CT HYD FITTING 08 NPT (M) X 04 NPT (F) 02289608CT HYD FITTING 08 NPT (M) X 04 NPT (F) 02289609CT...

  • Page 34: Chain Guard

    CONDUX TESMEC INC., CHAIN GUARD...
  • Page 35 CHAIN GUARD - REEL STAND ASSY 21032700SUB ITEM PART NO DESCRIPTION 02266400CT #10-24X0.50 HEX FLANGE HD CAPSCREW GR5 CZ 02289639CT MANUAL HOLDER-WEATHERPROOF 21032732 CHAIN GUARD “A” 21032741 CHAIN GUARD “B” 21032744 BACK PLATE - CHAIN GUARD “B”...

  • Page 36: Hose Rack/Ground Attachment

    CONDUX TESMEC INC., HOSE RACK/GROUND ATTACHMENT...
  • Page 37 HOSE RACK/GROUND ATTACHMENT - REEL STAND ASSY 21032700SUB ITEM PART NO DESCRIPTION 02010100CT 1/2-13 NYLOC NUT GR5 CZ 02200600CT 3/4-10 NYLOC NUT GR5 CZ 02204301CT 3/8-16 X 2.25 HEX HD CAPSCREW GR8 YZ 02253600CT 1/2-13 X 1.75 HEX HD CAPSCREW GR5 CZ 02288230CT 3/8 FLATWASHER TYPE A NARR CZ 02288856CT...

  • Page 38: Hydraulic Hose Detail

    CONDUX TESMEC, INC., REEL STAND HYDRAULIC HOSE DETAIL PART NO DESCRIPTION 02288689 1/2IN x 30IN LG Hose Assembly 02288692 1/2IN x 48IN LG Hose Assembly 02288697 3/4IN x 44IN LG Hose Assembly 02289720 1/4IN x 18IN Lg Hose Assembly 02289721...

  • Page 39: Control Valve Detail

    CONDUX TESMEC, INC., REEL STAND HYDRAULIC HOSE DETAIL PART NO 1st CONNECTION 2nd CONNECTION 02288697 Motor Port "A" Manifold Port "E" 02289724 Motor Port "B" Manifold Port "D" 02289724 Motor Port "C" Manifold Port "F" 02289720 Motor Port "D" Valve Port "C"...

  • Page 40: Notes

    NOTES...
  • Page 41 NOTES...
  • Page 42 Condux Tesmec, Inc., warrants to the original purchaser for use that the goods or any component thereof manufactured by Condux Tesmec, Inc., will be free from defects in workmanship for a period of 1 year from the date of purchase, provided such goods are installed, maintained, and used in accor- dance with Condux Tesmec’s written instructions.

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Tesmec rs26

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