Diodes AP3917B User Manual

Dual output off-line non-isolated fly-back power solution

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Chapter1 Induction ................................................. 2
1.1 General Description........................................ 2
1.2 AP3917B Key Features .................................. 2
1.3 Applications .................................................... 2
1.4 Board Picture .................................................. 2
2.1 system performance ....................................... 3
2.2 Environment ................................................... 3
3.1 Schematic ....................................................... 4
3.2 Bill of Material ................................................. 4
3.3 Transformer Specification .............................. 5
3.3.1 Electrical Diagram ................................... 5
3.3.2 Transformer Instructions ......................... 5
3.3.3 Electrical Specifications .......................... 5
4.1 PCB Layout .................................................... 5
4.2 Circuit Description .......................................... 6
AP3917B EV3
Rev 1.0
Dual Output Off-Line Non-isolated Fly-back Power Solution
AP3917B 12V/20mA+3.8V20mA EV3 Board User's Guide
Table of Content
Page 1 of 17
4.2.1 Input EMI Filtering ................................... 6
4.2.2 Control IC ................................................ 6
4.2.3 Flyback block .......................................... 6
4.2.4 Output Rectification ................................ 6
4.2.5 Output Feedback .................................... 6
4.3 Quick Start Guide ........................................... 6
Chapter5. System test ............................................ 7
5.1 Input & Output Characteristics ....................... 7
5.1.1 Input Standby Power .............................. 7
5.1.2 Efficiency ................................................. 7
5.1.3 Line Regulation ....................................... 8
5.1.4 load regulation ........................................ 9
5.2 Key Performance test ..................................... 9
5.2.1 Start up performance .............................. 9
5.2.2 Voltage Stress....................................... 10
5.2.3 Output Ripple & Noise .......................... 11
5.2.4 Dynamic Response ............................... 12
5.3 Protection(SCP) test .................................... 13
5.4 Thermal Test ................................................ 14
5.5 System EMI Scan ......................................... 15
06-21-2019
www.diodes.com

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Summary of Contents for Diodes AP3917B

  • Page 1: Table Of Contents

    Dual Output Off-Line Non-isolated Fly-back Power Solution AP3917B 12V/20mA+3.8V20mA EV3 Board User’s Guide Table of Content 4.2.1 Input EMI Filtering ........6 Chapter1 Induction ..........2 4.2.2 Control IC ..........6 4.2.3 Flyback block .......... 6 1.1 General Description........2 4.2.4 Output Rectification ........
  • Page 2: Chapter1 Induction

    Chapter1 Induction 1.1 General Description AP3917B is an off-line universal AC Voltage input step-down regulator that provides accurate constant voltage (CV), outstanding low standby power, light loading efficiency and dynamics performance. The chip supports non-isolated buck and buck-boost topology, and also isolated and non-isolated flyback topology. The main applications are for cost-effective home appliance power.
  • Page 3: Chapter2 Power Supply Specification

    Dual Output Off-Line Non-isolated Fly-back Power Solution AP3917B 12V/20mA+3.8V20mA EV3 Board User’s Guide Chapter2 Power Supply Specification 2.1 system performance The system performance included in and output characters, specifications, EMC, protection, ect. Items Min. Typ. Max. Comments input characters Input AC voltage rating...
  • Page 4: Chapter3 Schematic And Bill Of Material

    Dual Output Off-Line Non-isolated Fly-back Power Solution AP3917B 12V/20mA+3.8V20mA EV3 Board User’s Guide Chapter3 Schematic and bill of material 3.1 Schematic 12V+ 3.8V+ 12V- /3.8V- Drain Source Source Fig. 3-1, Evaluation Board Schematic 3.2 Bill of Material Table 3-1, bill of material...
  • Page 5: Transformer Specification

    Dual Output Off-Line Non-isolated Fly-back Power Solution AP3917B 12V/20mA+3.8V20mA EV3 Board User’s Guide 3.3 Transformer Specification 3.3.1 Electrical Diagram Bobbin: EE8.3, 3+3Pin, Horizontal Core: PC40, Ae=7mm WD3, 22Ts 0.17mm*1 WD1, 123Ts 0.11mm*1 WD2, 10.5Ts 0.17mm*2 Fig. 3-2, transformer electrical diagram 3.3.2 Transformer Instructions...
  • Page 6: Circuit Description

    During the ON time of U1, current ramps in the main inductance of transformer T1 until the current reaches to the Ipk. During the OFF time the inductor current ramps down via diodes D2 and D3. D2 andD3 must be ultra-fast diode or schottky diode (Trr<50ns or lower).
  • Page 7: Chapter5. System Test

    Dual Output Off-Line Non-isolated Flyback Power Solution AP3917B 12V/20mA+3.8V20mA EV3 Board User’s Guide Chapter5. System test 5.1 Input & Output Characteristics 5.1.1 Input Standby Power The standby power and output voltage was tested after 10min burning. The voltage data was tested at the PCB terminal. All the data was tested at room temperature.
  • Page 8: Line Regulation

    Dual Output Off-Line Non-isolated Flyback Power Solution AP3917B 12V/20mA+3.8V20mA EV3 Board User’s Guide Full load efficiency VS Vin 80.00% 76.00% 72.00% 68.00% 64.00% 60.00% 80 100 120 140 160 180 200 220 240 260 280 Vin(V) Fig. 5-2, Full load efficiency VS Vin 5.1.3 Line Regulation...
  • Page 9: Load Regulation

    Dual Output Off-Line Non-isolated Flyback Power Solution AP3917B 12V/20mA+3.8V20mA EV3 Board User’s Guide 5.1.4 Load Regulation The load regulation data was tested after 10min burning. The voltage data was tested at the PCB terminal. All the data was tested at room temperature.
  • Page 10: Voltage Stress

    The voltage tested below was between the source and the drain pin of IC. The test need use differential probe. The Vak voltage is tested between the anode and cathode of flyback diode D2/D3. Table 5-6, MOSFET drain-source and flyback diodes Vak voltage stress Voltage stress...
  • Page 11: Output Ripple & Noise

    Dual Output Off-Line Non-isolated Flyback Power Solution AP3917B 12V/20mA+3.8V20mA EV3 Board User’s Guide CH1: Vds/Vak2; CH2: Vak1 Fig. 5-9, MOS drain-source 221V@85V/60Hz, full load Fig. 5-10, Vo1 terminal Vak 17V, Vo2 Vak 57V@85V/60Hz, full load Fig. 5-11, MOS drain-source 484V @265V/50Hz, full load Fig.
  • Page 12: Dynamic Response

    Dual Output Off-Line Non-isolated Flyback Power Solution AP3917B 12V/20mA+3.8V20mA EV3 Board User’s Guide Fig.5-13, Output R&N 96/184mV@3.8Vand 12V full load, 85V/60Hz Fig.5-14, Output R&N 96/184mV@3.8V and 12V full load, 115V/60Hz Fig.5-15, Output R&N101/192mV@3.8V and 12V full load, Fig.5-16, Output R&N 101/190mV@3.8Vand 12V full load,...
  • Page 13: Protection(Scp) Test

    Dual Output Off-Line Non-isolated Flyback Power Solution AP3917B 12V/20mA+3.8V20mA EV3 Board User’s Guide CH3:12V output; CH2:3.8V output Fig.5-17 dynamic response@3.8V 0~20mA,12V FL, @85V/60Hz Fig. 5-18 dynamic response@3.8V 0~20mA,12V FL, @265V/50Hz Fig.5-19, dynamic response@12V 0~20mA,3.8V FL, @85V/60Hz Fig. 5-20, dynamic response@12V 0~20mA,3.8V FL, @265V/50Hz 5.3 Protection (SCP) test...
  • Page 14: Thermal Test

    Dual Output Off-Line Non-isolated Flyback Power Solution AP3917B 12V/20mA+3.8V20mA EV3 Board User’s Guide Fig. 5-21, SCP @12V output short and 3.8V full load, 85V/60Hz Fig. 5-22, SCP @12V output short and 3.8V full load, 265V/50Hz Fig. 5-23, SCP@12V output short and 3.8V full load, 85V/60Hz Fig.
  • Page 15: System Emi Scan

    Dual Output Off-Line Non-isolated Flyback Power Solution AP3917B 12V/20mA+3.8V20mA EV3 Board User’s Guide Fig. 5-27, IC 34.5℃, 12V flyback diode 31.5℃, RCD diode Fig. 5-28, Transformer 33.5℃, 3.8V flyback diode 31.8℃@full 31.9℃@full load, 265V/50Hz, ambient temperature 26.3℃. load, 264V/50Hz, ambient temperature 25.4℃.
  • Page 16: Conduction Emi Test Of 110V@Full Load

    Dual Output Off-Line Non-isolated Flyback Power Solution AP3917B 12V/20mA+3.8V20mA EV3 Board User’s Guide Fig. 5-31, N line conduction waveform@230V, full load. Fig. 5-32, N line conduction data@230V, full load. 5.5.2 Conduction EMI test of 110V@full load The test result can pass FCC part 15 limitation with more than 6dB margin.
  • Page 17 Incorporated convey any license under its patent or trademark rights, nor the rights of others. Any Customer or user of this document or products described herein in such applications shall assume all risks of such use and will agree to hold Diodes Incorporated and all the companies whose products are represented on Diodes Incorporated website, harmless against all damages.

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