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BRAILLO 600 SR
User's Guide
BRAILLO
NORWAY
Rev. January 2018

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Summary of Contents for Braillo 600 SR

  • Page 1 BRAILLO 600 SR User’s Guide BRAILLO NORWAY Rev. January 2018...
  • Page 2 © - 2018 Braillo Norway AS...
  • Page 3 BRAILLO Dear Valued Customer, Thank you for purchasing a Braillo Braille embosser and placing your trust in our company and products. I know that the purchase of a production Braille embosser is a big one, and we are proud that you have chosen us.
  • Page 4 BRAILLO B 600 SR...
  • Page 5: Table Of Contents

    BRAILLO B 600 SR TABLE OF CONTENTS PRINTER BASIC ..........7 INSTALLATION .
  • Page 6 BRAILLO B 600 SR TECHNICAL SPECIFICATIONS........93 6.1...
  • Page 7: Printer Basic

    BRAILLO B 600 SR PRINTER BASIC Thank you for your purchase of a Braillo 600 SR. Please read this manual carefully before installing and operating this printer. Features Prints interpoint, both sides of the page are printed simultaneously. Prints 600 characters per second.
  • Page 8 BRAILLO B 600 SR Printer overview Please see the figure below: Note that the “right-hand” and “left-hand” side are referred to as if you were standing behind the printer facing the opening where the paper is inserted into the printer. Label with serial number...
  • Page 9: Installation

    Space: The minimum space required for the Braillo 600 SR is approximately 5.3 m x 1.8 m (17.4 x 6 feet). At least 1.5 m free space is required behind the paper roll feeder so that one can replace the paper roll.
  • Page 10: Unpacking

    Make sure that your Braillo Printer has not been damaged in transport. Check if the outer packing is damaged. If so, it is possible that the Printer has also been damaged or scratched. If any damages are found, please contact your distributor or Braillo Norway AS immediately.
  • Page 11: Removing The Printer Cover

    BRAILLO B 600 SR Removing the Printer cover See figures below and on the next pages. The cover is constructed of a aluminium frame which is fastened with four screws (G) under the base- board of the Printer, there are one screw in each corner. On this frame the sides, front and back panels are fastened.
  • Page 12 BRAILLO B 600 SR See the figure below for details. - Disconnect the cable to the fans. - Disconnect the two cables to the operating panel. - Disconnect the cable to the safety switches in the cover. Unscrew the four screws (G) (use a 6 mm hex key) and very carefully lift the cover upwards.
  • Page 13: Removing The Transport Locks

    BRAILLO B 600 SR Removing the transport locks This Printer has eight transport locks. All eight must be removed before starting the Printer! There are four between the base plate and the steel frame, and four between the steel frame and the printing mechanism.
  • Page 14: Paper Roll Feeder

    BRAILLO B 600 SR Paper roll feeder Motor Friction bars assembly Guides for friction bar Crank to lift/lower paper roll Frame Paper sensor Placing the paper roll Shaft and Insert shaft Ready for paper roll into paper roll mounting...
  • Page 15 BRAILLO B 600 SR Put the shaft in the center of the roll, and ensure that the shaft is approximately in the centre sideways. Fasten the shaft. The roll must be placed so that the paper is rolled off at the top. (See figure). Place the paper roll with the shaft already fastened just behind the Paper Roll Feeder. Lift off the cor- rection roll with the friction bars and place aside.
  • Page 16: Placing The Units

    BRAILLO B 600 SR Placing the units The units should be placed as seen on the figure below: PAPER ROLL FEEDER Approx. 50 cm PRINTER/ CUTTER PAPER STACKER...
  • Page 17: Connecting The Units Together

    BRAILLO B 600 SR Connecting the units together NOTE! The voltage supplied must be 230 V 50/60 Hz! Always connect the units to ground! Emerg. Main switch switch From Emerg. Printer Printer Stacker switch Relay Emerg. Main relay switch Mains in The way the units are connected regarding the 230 V is explained in the figure above. Please note that...
  • Page 18 BRAILLO B 600 SR Paper Roll Feeder connector Stacker connectors To Printer Mains for all units...
  • Page 19 BRAILLO B 600 SR Connecting the paper stacker See figure below. Connect to the valves fitted on the cutter inside the printer Connect to the T coupling on the air tube that comes from the Stacker unit. (Under the printer)
  • Page 20 BRAILLO B 600 SR Connecting to the mains See the figure below. Connect the enclosed mains power cable to the Mains inlet. Note! If the plug on the mains power cable is to be replaced with one that is compatible with the local electric contact points, observe that the yellow/green wire is the grounding (earthing) wire.
  • Page 21 BRAILLO B 600 SR Connecting to the computer This can be done in two ways, Ethernet or USB. The ethernet is a RJ45 connector, and the USB is a regular USB connector. When connecting the USB or the ethernet cable, make sure the end with the ferrite bead is connected to the printer.
  • Page 22: Compressed Air

    This means that the tank must be drained for oil and water on a regular basis. If the air is supplied from the smaller types of compressors delivered from Braillo Norway AS, it is required to keep the compressor in a similar environment as described for the Printer itself. (Tempera- ture 15 - 30°C (60 - 86°F) and rel.
  • Page 23: Connecting The Compressed Air

    BRAILLO B 600 SR Connecting the compressed air See figures below. The compressed air from the compressor goes to the filter, regulator and release valve unit on the Paper Roll Feeder. From there it goes to the Printer and to the Paper Stacker. If the power is turned off, or one of the emergency switches has been pushed down, the release valve will shut off and release the pressure of the compressed air on all machines.
  • Page 24: Adjust To Paper Width, Inserting Paper

    BRAILLO B 600 SR Adjust to paper width, inserting paper All this adjustments are depending on the width on the paper roll. It is recommended to start with the paper feeder unit. Note that the position on the paper feeder unit will also determine left and right mar- gins.
  • Page 25 BRAILLO B 600 SR - Guides on the paper input side Make sure that this guides are aligned with the paper feeder, so the paper will follow a straight line trough the printer. Adjust to sheet width...
  • Page 26 BRAILLO B 600 SR - Sliding plates Now the sliding plates must be adjusted to correspond to the paper feed assembly. (See figure below). This is done by loosening the screws so the plates can be moved sideways. Move the paper forward by pushing the fine adjust button until the paper can be seen between the sliding plates. Move the plates against the edges on the paper, and make sure there is a little gap on both sides so the paper will slide easily down to the stacker.
  • Page 27 BRAILLO B 600 SR - Paper stacker The next thing to do is to adjust the width on the Paper Stacker. The width is determined by the width on the already adjusted sliding plates. The stacker must be adjusted so the sliding plates will be situ- ated on the inside of the stacker.
  • Page 28: Operating The Printer

    BRAILLO B 600 SR OPERATING THE PRINTER Operating panel functions When the printer is powered up, you have to press the “Accept button” to make the printer ready. Accept button After pressing “Accept” the window below appears. Please see the explanation on the figure below: Time Date Sheet counters, will count upwards as the...
  • Page 29 BRAILLO B 600 SR Navigating in the menus. Move the cursor to the desired sub menu, and then press the accept button. Select this to “switch off” Move the Move the Accept or Jump back to cursor up cursor down “select”...
  • Page 30 BRAILLO B 600 SR To change a setting with just two alternatives. If a setting can have just two alternatives, the display will look similar to this. Active button Inactive button, press to activate, and then press “Accept” Accept or Jump back to “select”...
  • Page 31 BRAILLO B 600 SR Operator panel during printing. Please see the figure below: Embossing Sheet 1 / 5 means that the Printer are now printing Sheet 1 of a book with 5 sheets in total. Copy 1 / 1 means there will be just one copy.
  • Page 32 BRAILLO B 600 SR Overview of the menu structure. Warning! Welcome printer model printer Ready to Screen Emboss locked Main Menu Warning! Sleep Paper Service Date Sound Printer Counters Layout diagn Time Setup Sheet Embossing Print Date Volume Warning! Printer...
  • Page 33: Explanation Of The Different Menu Choices

    BRAILLO B 600 SR Explanation of the different menu choices The Paper Layout menu Main Menu - Paper Layout Sheet length: Main Menu - Paper Layout - Sheet Length The sheet length is the length of the sheet in inches.
  • Page 34 BRAILLO B 600 SR Braille type: Main Menu - Paper Layout - Braille type Selects between 6 and 8 dot mode. Line spacing: Main Menu - Paper Layout - Line spacing Selects the Line spacing. The range is from 0 to 16.
  • Page 35 BRAILLO B 600 SR The Service/Diagnostic menu Main Menu - Warning - Service/Diagnostic When entering this menu choice, a warning window will appear. The purpose of this warning is make the user aware that the safety switches on the cover is now disabled. This is done to make it possible to run smaller tests during service.
  • Page 36 BRAILLO B 600 SR Manual Running: Main Menu - Warning - Service/Diagnostic - Warning - Manual Running When entering this menu choice, a warning window will appear. This is to make the user aware that print jobs from the computer will not be printed as long as you are in this sub-menu.
  • Page 37 BRAILLO B 600 SR Test Sensors: Main Menu - Warning - Service/Diagnostic - Test Sensors This is a function made for troubleshooting the sensors on the Printer. The “On” or “Off” is indicating the current status of the sensor. To find out if a sensor is OK, the sensor can be switched on and off physically, and the text in the display will change between “On”...
  • Page 38 BRAILLO B 600 SR The Date and Time menu Date and Time: Main Menu - Date and Time Used to change the date and time setting - Date Main Menu - Date and Time - Date Used to change the date.
  • Page 39 Main Menu - Printer Setup - Warning - Printer model When entering this menu choice, a warning window will appear. Braillo Norway has a number of different Printer models that can use the same electronics. But the different Printer models have different settings and different functions.
  • Page 40 BRAILLO B 600 SR ASCII tables: Main Menu - Printer Setup - ASCII tables An ASCII table is the same as a character set. When the Printer receives a character from the computer, it goes to an ASCII table to find out which dot pattern is corresponding to this character. This Printer has a number of ASCII tables, and they are listed like shown in the figure to the right. To select another table, use the up or...
  • Page 41: Messages/Error Messages

    BRAILLO B 600 SR Lock screen delay: Main Menu - Printer setup - Lock screen delay Selecting the delay before screen get locked, 0 is screen lock off. To unlock the locked screen, press first button 1, then button 2. The Counters menu Main Menu - Counters Will show two different counters, the first one will show the total number of sheets printed.
  • Page 42 BRAILLO B 600 SR Recoverable errors: When there is a recoverable error, the display will show what has hap- pened e.g. “Printer halted, Printer cover open”. And it will stay like that until the error is fixed. Then the display will change to “Printer halted, Press continue to resume”. By pressing “Continue” the Printer will resume the printing from where it was before.
  • Page 43 BRAILLO B 600 SR Unrecoverable errors: When there is a unrecoverable error, the display will show what has happened e.g. “General failure, Beam wheel failure”. When this kind of errors occur, the Printer must be reset or switched off and then switched back on again.
  • Page 44: Test Print

    BRAILLO B 600 SR Test Print The test print program is designed to ensure that the 168 printing mechanisms functions properly. This Printer will do an electronic test on all of it’s printing mechanisms continuously during printing. However, this electrical test will not tell if something is wrong mechanically, and therefore it is recom- mended to print a few pages of test print before beginning the day’s production.
  • Page 45: Service And Maintenance

    BRAILLO B 600 SR SERVICE AND MAINTENANCE When doing service or maintenance, the cover must be taken off. Some procedures covered in this chapter might be done simply by removing for example a side panel. But we recommend for “bigger operations”...
  • Page 46 BRAILLO B 600 SR The cross section below is a “theoretical” figure showing the parts inside the printing mechanism. The printer has been “sliced” to show more detailed of how it is constructed. top view paper printing pins...
  • Page 47 BRAILLO B 600 SR Please see the figure on the previous page. The two shafts, one at the top and one at the bottom, are rotating synchronized. On each shaft there are eccentrics that are pushing the beams and papershoes up and down. This movement is used both to hold the paper and to make the dots.
  • Page 48 BRAILLO B 600 SR The drawing on this page is to help to understand the basic principle of how the dots are printed. Please also see the drawings on the next page. The parts in the upper left of this drawing is one of the magnet racks. The parts in the lower right, are the beam and paper shoes.
  • Page 49 BRAILLO B 600 SR Figure A Figure B Figure C Shows the position on the pivot Now the magnet is engaged, and The long pivot arm’s hook arm when the printer is not the long pivot arm has been catches the short pivot arm.
  • Page 50 BRAILLO B 600 SR General overview Main Belt Magnet rack B Magnet rack A Paper Paper feed cutter stepping motor Main motor Electric unit Serial no. printer Main board...
  • Page 51: Troubleshooting, Incorrect Braille

    If your text-file is OK, the problem is caused by the printer. On earlier models of Braillo printers, this could be caused by either a electrical problem or a mechani- cal problem. But on this model of printer, there is integrated a self-diagnostic system that is checking the magnets continuously during printing, and this will trigger an alarm if it detects some electrical problems with the magnets.
  • Page 52 BRAILLO B 600 SR Possible reasons for errors: See figures on the next page. If a dot from a certain printing pin is missing regularly, the reason might be one of the following: Defective magnet (The self-diagnostic system will find this one first). Broken short pivot arm. The long pivot arm cannot move because of dirt.
  • Page 53 BRAILLO B 600 SR Magnet rack Magnet Sponge list Long pivot arm board Magnet rack Support list Magnet poles Short pivot arm Pin guide Gap between pivot arms Sponge list short pivot arm Printing pin...
  • Page 54: Magnet Rack, Removal

    BRAILLO B 600 SR Note! Magnet rack, removal Before removing the cutter, make sure that the posi- tion on the cutter can be re-established. This is done by fixing the position plates at the back edge of the cutter. This has to Please see figures below: be done at both sides. Magnet racks A and C (the two on the side...
  • Page 55: Magnet Rack, Disassembly, Step By Step

    BRAILLO B 600 SR Magnet rack, disassembly, step by step There are two main reasons for disassembling the magnet rack. It could be to replace some parts, i.e. a defect magnet, a worn pivot arm, or it could be for regular maintenance.
  • Page 56 BRAILLO B 600 SR Step 2. Remove the two nuts holding the support list, and then remove the support list. Support list Step 3. Remove the two bolts holding the pivot arm fastener, and then carefully remove the pivot arm fastener. The magnet rack is now disassembled.
  • Page 57: Magnet, Replacement

    BRAILLO B 600 SR Magnet, replacement Please observe that the numbering on the magnets in a magnet rack, always starts at “one” at the end where the connections are. (It does not refer to dot number, character number or column number!).
  • Page 58 BRAILLO B 600 SR Step 2. Pull out the defect magnet with, e.g. a narrow pair of “needle nose” pliers. Magnet Step 3. Check the magnets internal resistance if you have an ohm-meter available. The resist- ance should be from 185 ohm up to 240 ohm. Any value outside this range indicates a defective...
  • Page 59 BRAILLO B 600 SR Step 4. Replace the defective magnet with a new magnet in its place. Note: The spikes on one of the sides on the magnet. These spikes must be oriented the same direction as the rest of the magnet’s spikes in the magnet rack.
  • Page 60: Magnet Rack, Cleaning

    BRAILLO B 600 SR Magnet rack, cleaning Remove the magnet rack as described in chapter 4.3 “Magnet rack, removal”. Then disassemble the magnet rack as described in chapter 4.4 “Magnet rack, disassembly, step by step”. Now use a damp cloth moist with cleaning alcohol to wipe off the surfaces as described in the figure below: Note! Do not ever oil, grease or lubricate any of the moving parts on a magnet rack! This will only attract paper dust.
  • Page 61: Magnet Rack, Adjustment

    BRAILLO B 600 SR Magnet rack, adjustment Before replacing the magnet rack in the printer, two adjustments must be checked. The first one is the distance between the support list and the pivot arms. This is the travelling distance for the pivot arm. And it should be adjusted to about 0.8 mm using a feeler gauge. Adjust the nuts on both ends of the magnet rack.
  • Page 62 BRAILLO B 600 SR The second adjustment is the pressure the sponge list exerts against the pivot arms. The sponge list works as a return spring for the pivot arms. The correct adjustment is when the sponge list is slightly pressing against the pivot arms, but the pivot arms can still move freely.
  • Page 63: Magnet Rack, Refitting And Adjusting

    BRAILLO B 600 SR Magnet rack, refitting and adjusting Please see figure below: Before putting the magnet rack back on the printer, make sure that the magnet rack itself is adjusted as described in the previous chapter. When replacing the magnet rack in the printer: Put in the four fastening screws, but do not tighten them.
  • Page 64 BRAILLO B 600 SR The magnet rack must be adjusted in two directions, horizontal and vertical. The horizontal adjustment is done first. This adjustment positions the magnet rack correctly in relation to the short pivot arms. If the printer prints too many or too few dots, the horizontal adjustment could be the problem. Then the vertical adjustment is done. This adjustment will affect the pressure the pivot arms put on the printing pins.
  • Page 65 BRAILLO B 600 SR When the arrows at the end of the shafts are pointing in the opposite direction of each other, the short pivot arms will be approx. positioned like in the figure below: Screw for horizontal adjustment Approx. 0.2 mm (As close as possible without touching when the short pivot arm is moving up and down).
  • Page 66 BRAILLO B 600 SR Next is vertical adjustment. Note! The printer must be in the “printing position” when checking this distance. Vertical adjustment approx. 1 mm (Will be affected by i. e. paper quality). The vertical adjustment of the magnet rack sets the pressure of the printing pins when making dots.
  • Page 67 BRAILLO B 600 SR Adjust upwards by loosening the upper nut and then tighten the lower. Loosen these screws Note! Adjust in small steps, only 1/4 of a revolution at a time. Then test the braille quality.
  • Page 68 BRAILLO B 600 SR Note! When adjusting the magnet racks vertically, observe that magnet rack A and B must be moved upwards to increase the pressure, and magnet rack C and D must be moved downwards to increase the pressure.
  • Page 69: Beam And Papershoes, Overview

    BRAILLO B 600 SR Beam and Paper shoes, overview Please see the figures below: Upper Beam Upper Papershoe Adiprene springs Lower Papershoe Plastic shims Paper goes in this direction Return spring (red) Lower Beam Return spring (green)
  • Page 70: Beam And Papershoes, Removal And Refitting

    BRAILLO B 600 SR 4.10 Beam and papershoes, removal and refitting Position plate To remove the beam and papershoes, some other parts must be removed first. And it should be done in this order: Before removing the paper cutter: Make sure that the position on the cutter can be re-established by fixing the position plates at the back edge of the cutter. This has to be done at both sides.
  • Page 71 BRAILLO B 600 SR Beam and paper shoes, removal and refitting (continued) 5. Remove the belt. Loosen these This is done by loosening the belt tensioner’s screws. When this is done, the belt can be lifted two screws to take off the belt off the upper cogwheel. Please see figure to the right. 6. Remove the top frame.
  • Page 72: Beam, Replacement Of Short Pivot Arm

    BRAILLO B 600 SR 4.11 Beam, replacement of short pivot arm Please see the figures below: 1. Remove the four screws as indicated on the figure. Pull out the short pivot arms, there are 21 pcs. on each shaft. 2. Pull out the shaft, and replace the short pivot arm(s).
  • Page 73: Beam, Replacement Of Printing Pin

    BRAILLO B 600 SR 4.12 Beam, replacement of printing pin Please see the figures below: Remove the six screws as indicated in the figure. Note! Before the parts are separated, make sure that the beam is held with the printing pins hanging down as shown on the figure.
  • Page 74: Return Spring Adjustment

    BRAILLO B 600 SR 4.13 Return spring adjustment Before performing this adjustment, make sure that the shafts are turned to the correct position. See the marks at the end of the shafts, the arrows must point directly towards each other, like in the figure below.
  • Page 75: Eccentrics Adjustment, Belt Tension

    BRAILLO B 600 SR 4.14 Eccentrics adjustment, belt tension After removing the belt, it is necessary to align the eccentrics. Put the belt back on, tighten it with the belt tensioner (2), and check that the arrows at the end of the shafts (1) are pointing towards each other. See figure below.
  • Page 76: Papershoes, Adjustment

    BRAILLO B 600 SR 4.15 Papershoes, adjustment Place a sheet of paper between the paper shoes (P). Turn the belt so the two points (6) at the end of the shafts (2) are pointing towards each other as shown in the figure below. Lock the shafts in this position with a vice-grip, e.g. at the end of the shaft (2).
  • Page 77: Beam And Sensor, Adjustment

    BRAILLO B 600 SR 4.16 Beam and sensor, adjustment The Beam wheel sensor is placed on the lower shaft, on the opposite end from the belt. Note that this adjustment has to be done with the shafts positioned like on the figure with the arrows pointing towards each other. The notch on the beam wheel should now be placed exactly opposite the sensor like in the figure below.
  • Page 78: Inductive Sensors, Adjustment

    BRAILLO B 600 SR 4.17 Inductive sensors, adjustment This printer uses inductive sensors in three places. One for the main timing wheel on the lower shaft, and two are controlling the movement of the paper feed mechanism. It is possible to check if the inductive sensors are functioning, by looking at the rear end where the cable enters the sensor.
  • Page 79: Paper Sensor, Replacing

    BRAILLO B 600 SR 4.18 Paper sensor, replacing This printer has a sensor to detect if paper is present in the printer. This sensor is situated on the paper guide where the paper enters the printer. The sensor is an infrared, reflective type, and it functions like this: A little infrared lamp is sending light downward. If there is paper present, the light will be reflected back, and detected by a photo tran- sistor. If the sensor is defective, it must be replaced. It can be done like this: Take the paper guide out of the printer. Unscrew first the screws (A), then (B) and then (C). Now the...
  • Page 80: Maintenance

    BRAILLO B 600 SR 4.19 Maintenance Weekly (without taking the cover off). Does the printer print correct braille? How is the braille dot quality? Check for any damages on the outside of the cover. Are the operator panel and display functioning and are power lamps illuminated? Do the fans work? Are the fans clean? If there is a lot of dust from the paper on the paper guides, use a vacuum cleaner.
  • Page 81 BRAILLO B 600 SR Lubrication This should be done every 500 running hours, or approx. once a year. Lubricate all items marked “1” on the figure below. (These are the only locations in the printer grease may be applied!). Use a universal grease with molybdensulfid.
  • Page 82: Parts - Exploded Views

    BRAILLO B 600 SR PARTS - EXPLODED VIEWS Magnet rack Parts magnet rack Name Quantity per rack Sponge list, magnet rack ..........1 Magnet rack ...............1 Support list, magnet rack ...........1 Shaft, long pivot arm ..........1 Pivot arm, long ............42 Electronic board, magnet rack ........1 Magnet ..............42...
  • Page 83: Beam

    BRAILLO B 600 SR Beam Parts beam (upper or lower) Name Quantity pr. beam Stroke ball bearing Ø20 ..........2 Beam, (upper or lower) ..........1 Fastener for shaft short pivot arm ......2 Sponge list for short pivot arm ........2 Pin guide ..............1 Short pivot arm ............84...
  • Page 84: Paper Shoe

    BRAILLO B 600 SR Paper shoe Parts paper shoe (upper or lower) Name Quantity pr. shoe Retaining ring ............4 Adjustment screw (push rod) ........2 Stroke ball bearing Ø20 ..........2 Spacer ................2 Paper shoe (upper or lower) ........1 Plastic shims ..............4...
  • Page 85: Paper Feeder

    BRAILLO B 600 SR Paper feeder Parts paper feeder Pos. Name Quantity Pulling wheel .............2 Bearing 6003 2Z ............2 Timing wheel ............1 Stepping motor ............1 Paper feed sensor no. 1 ..........1 Paper feed sensor no. 2 ..........1...
  • Page 86: Shafts, Belt

    BRAILLO B 600 SR Shafts, belt Direction of rotation How to get the timing belt pulley off the shaft? Unscrew the two screws. Parts shaft, belt Place one of Name Quantity the screws in Shaft ................2 the third hole, Belt 640 L ..............1 and screw it Timing belt pulley 40 L 100 ........2...
  • Page 87 BRAILLO B 600 SR Shaft, exploded view Parts shaft, exploded Name Quantity pr. shaft Main bearing with housing ........2 Nut KM5 ..............2 Bearing outer eccentric 6205 2Z ........2 Nut KM6 ..............2 Bearing inner eccentric 6006 2Z ........2 Shaft ................1...
  • Page 88: Top And Bottom Frame, Exploded View

    BRAILLO B 600 SR Top and bottom frame, exploded view Parts top and bottom frame, exploded Name Quantity pr. frame Locking ring Ø22 ............4 Stroke ball bearing Ø12 ..........2 Locking ring Ø16 ............4 Stroke ball bearing Ø8 ..........2 Frame .................1 Spacer Ø22 ..............2...
  • Page 89 BRAILLO B 600 SR Frame, exploded view...
  • Page 90: Paper Cutter, Exploded View

    BRAILLO B 600 SR Paper cutter, exploded view, part 1 of 3 Name Quantity Cylinder ..............1 Roller blade assembly ..........1 Paper holder assembly ..........1...
  • Page 91 BRAILLO B 600 SR Paper cutter, exploded view, part 2 of 3 Name Quantity Roller blade ...............1 Bearing 688 2Z ............2...
  • Page 92 BRAILLO B 600 SR Paper cutter, exploded view, part 3 of 3 Name Quantity Paper holder ..............1 Blade fixed ..............1 Paper holder cylinders ..........2...
  • Page 93: Technical Specifications

    BRAILLO B 600 SR TECHNICAL SPECIFICATIONS Technical specifications Format: Characters per line: 10-42 char. Sheet length: 4-14 inches Sheet width: 140-330 mm Page layout: Normal/Z-fold Page 1: Up/down Printing type: Single sided/interpoint Line spacing: Adjustable, from 0.3175 mm to 10.16 mm. Standard is 5.08 mm...
  • Page 94: Electric Unit, Overview

    BRAILLO B 600 SR Electric unit, overview The electric unit is placed on the base plate of the Printer, and contains connections, fuses and power supply. Note that you must disconnect the mains when working on this unit. Cables to operator panel...
  • Page 95: How To Replace Fuses

    BRAILLO B 600 SR How to replace fuses The fuses are placed on a PCB inside the Electric Unit. See figures below for how to open the box. Remember to disconnect the mains cable first! Remove Remove screws screws Lift the lid upwards...
  • Page 96 BRAILLO B 600 SR The fuses. Note that the two mains fuses is placed under transparent lids. All the fuses are 5 x 20 mm and can be of glass or ceramic type. Mains - 10 AT Board - 3,15 AT Spare 1 - 1 AT Spare 2 .
  • Page 97: Main Board, Connections

    BRAILLO B 600 SR Main board, connections Power Signal Data operator operator Magnet racks panel panel A B C D Audio pre out Not in use Not in use Ethernet in use Not in use Step Not in use motor...
  • Page 98: Escape-Sequences

    BRAILLO B 600 SR Escape-sequences What is an escape-sequence? An escape-sequence is just a name for a code which is sent to the printer from the computer to change the parameters which control the way the printer works. All parameters that can be set via the opera- tor panel, can also be changed with escape-sequences, (except those for the data communication, i.e.
  • Page 99 BRAILLO B 600 SR Note! The escape-sequences will be executed immediately if the printer is not running. How- ever, if the printer is running, the escape-sequences will keep their place in the document, and will be executed when this particular page is printed. Also keep in mind that any page format- ting command must be kept on the front page of a sheet.
  • Page 100 BRAILLO B 600 SR Print Format: Line spacing: ESC C n - Print Format. ESC M nn - Line Spacing. n can be 0 (single-sided) or 1 (interpoint). nn can be from 0 to 16 step. Print Format ASCII Step mm...
  • Page 101 BRAILLO B 600 SR Page Adjust: Page Margin: ESC R n - Page adjust. ESC T nn - Page margin. n can be from 0 to 9 lines. nn can be from 0 to 20 step. Please keep in mind that there is a difference...
  • Page 102 BRAILLO B 600 SR Software Reset: Printer ID: ESC 0 - Soft Reset ESC 4 - Adding the Printer ID This command is used to reset the Printer. It is When you have several Braille Printers produc- used from the computer and has the same effect ing the same Braille material, it is not always as pushing the key RESET PRINTER.
  • Page 103: Paper Cutter And Stacker

    BRAILLO B 600 SR PAPER CUTTER AND STACKER Power lamp and reset switch Paper cutter and stacker Note! The paper cutter is extremely strong, fast, and sharp. If it is used incorrectly or without care, it can be dangerous! Do not by any means put your finger into the area around the knife before you are absolutely sure that both the electrical systems are turned off and the air pressure is totally removed.
  • Page 104 BRAILLO B 600 SR Pneumatics, overview. The cutter and stacker is driven by compressed air. The air must be clean, free from water and oil, and the pressure should be about 7.0 bar, when entering the printer. Then the pressure is regulated down to 6,0 bar and distributed to all the valves.
  • Page 105 BRAILLO B 600 SR Functions, description. When the printer is finished printing one sheet, it will send a electric pulse to the stacker electronic. This is what happens after one pulse is received. The paper holder will go down and lock the paper The paper cutter will start to cut the sheet When the sheet is cut the paper holder will release the paper again...
  • Page 106: Paper Cutter, Adjustment

    BRAILLO B 600 SR Paper cutter, adjustment The paper cutter must be adjusted in the in/out direction, to ensure that the top and bottom margins has the correct size. It is done like this: Loosen the four fastening bolts. On later versions there is a position plate on both sides that has to be loosened.
  • Page 107 BRAILLO B 600 SR When the paper cutter is correctly adjusted, the bottom margin on page one has approx. the same size as the top margin on page 3. The edge on the sheet is also aligned with the text.
  • Page 108 BRAILLO B 600 SR Conveyor belt, tightening. If the conveyor belt should need to be tighten up, it is done like this: See the figure below. Loosen, but don’t take out, the screws like described on the figure below. Do this on both sides of the stacker. Now you can use the long 3 mm allen key with a “T” handle to adjust the tension on the belt.
  • Page 109 BRAILLO B 600 SR Paper density on the conveyor belt. The default setting for the paper density on the conveyor belt is one belt movement for every three sheets stacked. Reset switch 1 2 3 4 5 6 10 11...
  • Page 110: Paper Roll Feeder

    BRAILLO B 600 SR PAPER ROLL FEEDER Setting up, connections The different units should be placed as seen on the figure below. PAPER ROLL FEEDER Approx. 50 cm PRINTER/ CUTTER PAPER STACKER The Paper Roll Feeder may be considered as an independent unit, even though it is switched on and off with the main switch on the Printer.
  • Page 111: Operating

    BRAILLO B 600 SR Operating To operate the Paper Roll Feeder, the main switch on the Printer must be in the “on” position. When turned on, the green power lamp will light up and depending on the paper position, the feeder motor may start.
  • Page 112: Replacement Of Paper Roll

    BRAILLO B 600 SR Replacement of the paper roll Shaft and Insert shaft Ready for paper roll into paper roll printing Put the shaft in the center of the roll, and ensure that the shaft is approximately in the centre sideways.
  • Page 113: Service And Maintenance

    BRAILLO B 600 SR Service and maintenance Troubleshooting Paper Roll Feeder The Paper Roll Feeder may be considered as an independent unit, even though it is switched on and off with the main switch on the Printer. If the Paper Roll Feeder motor does not start, please check the following: Is the green power lamp illuminated ? If no;...
  • Page 114: Measurements

    BRAILLO B 600 SR Measurements All measurements in centimetres. 112 cm 115 cm 77 cm...
  • Page 115: General Information

    BRAILLO B 600 SR GENERAL INFORMATION Declaration of conformity...
  • Page 116: Warranty

    BRAILLO B 600 SR Warranty This product left the factory in a good working condition in accordance with the technical specifica- tions and carries a warranty of 3 years on parts valid from the date of delivery from Braillo Norway A/S. The warranty includes: - Replacement of defect part(s) - Shipping cost for the replaced part(s)
  • Page 117: Warranty Request Form

    BRAILLO B 600 SR Warranty request form (Only one printer/part per document) Customer name: Date: Contact person: Phone number: E-mail address: Hours: Printer number: Printer type: Part name: Part number: Reason for return: Comments: Return to: Phone number: +47 74 84 04 40...
  • Page 118: Addresses And Phone Numbers

    BRAILLO B 600 SR Addresses and phone numbers Web: www.braillo.com Administration/Sales department Braillo Norway AS: Office: Storgt. 20, Tønsberg Mail: P.O.Box 447 3101 Tønsberg Norway Phone: +47 33 00 28 70 Telefax: +47 33 00 28 71 e-mail: braillo@braillo.com Service Braillo Norway AS: Office: Wessels veg 100, Stjørdal...
  • Page 119 BRAILLO B 600 SR...

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