Page 2: Table Of Contents
Sensor and power cables routed through conduit Installing XCi power options Solar panel installation on a 2" pole Installing a MACE mains powered trickle charger Powering the XCi device with an external battery Introduction to FloSeries3 cards Installing FloSeries3 Cards...
Page 3 Two-wire 4-20mA input Three-wire 4-20mA input Voltage input Digital output 4-20mA output About the WebComm card Preparing and installing a Webcomm card Add a WebComm site on the web Configure a WebComm card using FloCom+ HTTP Upload FTP Upload to In-Situ HydroVu Data Server FTP Upload Edit HydroVu Headers The "WebComm Utility"...
Page 4 Delete site data Site details Site Details Site keys Site alarms Site users Remove site Alarm history All about Webcomm SMS/Email alarms Enable alarm usage Alarm configuration Alarm description: Channel to use for this alarm: Send the alarm when the channel value is above/below: Clear the alarm when the channel value is above/below: Add this value to alarm set point each time the alarm occurs: After the alarm has been sent disable it for:...
Page 5 Connecting to an HydroMACE XCi device Remote communications with an XCi device Enable a “Remote Connection” in the WebComm card Run a WebComm “Forced Upload” FloCom+ - The essential steps to configuring an HydroMACE XCi device Edit general settings Sensor power Add XCi channels...
Page 6 Edit settings View settings Save settings to file Load settings from file Measure and display SDI-12 Master utility WebComm utility Start/Stop HydroMACE XCi device The System menu Set device date/time: Change download password Change super password System settings Clear stored data...
Page 7 Introduction to XCi channel types Add a "Velocity" - channel type So, what are "Slope" and "Offset"? "Depth" channel from a MACE EchoFlo Depth Sensor Edit a "Depth" - channel type Add a new "4-20mA" input type Edit a "4-20mA" input type Add a new "Binary"...
Page 8 Edit a "Flowrate (using velocity)" - In a full pipe or circular pipe using depth Edit a "Flowrate (using velocity)" - In an open channel Using MACE "FloCalc" to calculate polynomial coefficients Add a "Flowrate (using velocity)"- channel type Edit a "Flowrate (using velocity)" - In a full pipe or circular pipe using depth Edit a "Flowrate (using velocity)"...
Page 9 Edit a "Velocity (depth corrected)" - channel type Add a "Volume (using lookup table) - channel type Edit a "Volume (using lookup table) - channel type "Device battery voltage" - channel type "Measure and Display" function "Offset adjust" function "2-Point Calibration" function The "SDI-12 Master Utility"...
Page 10 Edit a "4-20mA" output Test a "4-20mA" output Remove a "4-20mA" output "Pulse" - output type Add a new "Pulse" output Edit a "Pulse" output Test a "Pulse" output Remove a "Pulse" output "Binary status" - output type Add a new "Binary status" output Test a "Binary status"...
Page 11 Prior to upgrading Running the upgrade After the upgrade Battery maintenance Solar panel maintenance How to store the XCi when not in use MACE USB cable driver installation How to re-initialise an XCi MACE product repair procedure MACE Limited Warranty...
Page 12: Using The Hydromace Xci Manual
The FloSeries3 card/s providing inputs for connecting an array of sensors The sensor(s) or peripheral(s) The solar panel (or power supply) FloCom+ software enabling you to configure and download data from your HydroMACE XCi device MACE XCi User Manual - 12 -...
Page 13 MACE XCi User Manual - 13 -...
Page 14: Product Support
Disclaimer No warranties of any nature are extended by this document. Measuring and Control Equipment Co. Pty. Ltd. (MACE) will not accept any financial or other responsibility that may be the result of your use of this information, including direct, indirect, special or consequential damages.
Page 15: About Mace
This offers the customer a highly flexible, cost effective water monitoring solution. With the addition of a new MACE WebComm card to any XCi device, customers are able to access their data remotely for free from the MACE website.
Page 16: Warnings
(The unit is weatherproof, but NOT waterproof and should NOT be submerged). Sunlight MACE recommends that the HydroMACE XCi device be mounted so that the LCD faces in a direction away from direct sunlight (ie South in the Southern Hemisphere and North in the Northern Hemisphere). Cable damage MACE recommends that all cables be appropriately routed through electrical conduit or other similar mechanism.
Page 17: Introduction To Flocom
For many of the functions described in this manual FloCom Version 3.X.X.X MACE Software End User License Agreement (EULA) Users should read and accept the terms of the MACE EULA before installing FloCom on their PC. The EULA can be found on the downloads page of the...
Page 18: Introducing The Hydromace Xci Device
The membrane switches can be used to scroll the display between the various parameters being measured. A communications port is located on the bottom face of the main enclosure. Using a MACE USB data cable (Part No. 850-363) between this port and a PC, users can configure, troubleshoot and download data from the device using the MACE FloCom+ software downloadable from www.macemeters.com .
Page 19 MACE XCi User Manual - 19 -...
Page 20: Installing An Hydromace Xci Device
The XCi is housed in a rugged weather-resistant (IP66) enclosure. To ensure that the enclosure is weather- tight, MACE uses a natural rubber seal and a solid latching system. Sometimes (particularly after little use), the latch can be difficult to open. Opening the enclosure is simpler using the following procedure: 1.
Page 21: Sensor And Power Cables Routed Inside The Pole
2. File away any rough edges from the plastic cable entry point MACE XCi User Manual - 21 -...
Page 22 4. Hold the XCi device up against the pole so that the oval cut-away on the pole matches the cable entry point. Route the sensor and power cables through the cable entry point as shown. MACE XCi User Manual - 22 -...
Page 23 WARNING: Ensure that the cable from the solar panel/charger is terminated using the three-pin connector provided in the electronics box and that the polarity is correct. The polarity is labelled on the circuit board near the connector MACE XCi User Manual - 23 -...
Page 24: Sensor And Power Cables Routed Through Conduit
Suitable sealants include: PanDuit DS1 - Duct Seal Putty (Supplied in MACE mounting kit P/N 850-302) Gardner Bender® Duct Seal Putty Aftek®...
Page 25 2. Use the two “U” bolts, 3/8” nuts and 3/8” washers provided to secure the XCi device to the pole. WARNING: Do not overtighten the pole mounting bolts as permanent damage may occur to the electronics enclosure MACE XCi User Manual - 25 -...
Page 26 WARNING: Ensure that the cable from the solar panel/charger is terminated using the three-pin connector provided in the electronics box and that the polarity is correct. The polarity is labelled on the circuit board near the connector MACE XCi User Manual - 26 -...
Page 27 Suitable sealants include: Aftek® Foam Filler Great Stuff® Pestblock Insulating Foam Geocel® Plumbers Putty Gardner Bender® Duct Seal Putty MACE XCi User Manual - 27 -...
Page 28: Sensor And Power Cables Routed Through Conduit
). WARNING: Do not overtighten the wall mounting bolts as permanent damage may occur to the electronics enclosure 3. Follow instructions here to complete routing the cables through conduit. MACE XCi User Manual - 28 -...
Page 29: Installing Xci Power Options
Installing XCi power options How much power do I need? The HydroMACE XCi device utilises a 12 Volt DC lead-acid battery to power the system and connected sensors. In order to charge the 12VDC battery, the system includes a power regulator, that allows for charging from any DC source with an output of 16-30VDC.
Page 30: Solar Panel Installation On A 2" Pole
I/O cards measuring every five minutes, at least three hours sunlight is required per day. 1. From within the MACE Mounting Kit (850-302) locate the parts associated with the solar panel mounting. 2. Remove the two solar panel side brackets and the M6 x12 bolts, washers (spring/flat) and nuts.
Page 31 7. Slide the bracket to the desired position on the pole, taking care to place it at the desired height and so that the open face of the bracket faces towards the sun. MACE XCi User Manual - 31 -...
Page 32 " South " in Northern hemisphere) at an angle specified in the data sheet provided. (your latitude + 15°). Now tighten the M6 nuts on each side of the mounting bracket to secure. MACE XCi User Manual - 32 -...
Page 33 MACE XCi User Manual - 33 -...
Page 34 You will need a hole drilled in the mounting pole at the top near the solar panel as well as a cut away where the electronics unit is to be mounted. MACE XCi User Manual - 34 -...
Page 35 NOTE: The XCi device should be installed before connecting the solar panel. NOTE: MACE highly recommends the use of Tri-spikes on the top of the solar panel to reduce accumulation of bird droppings on the front face of the solar panel.
Page 36 MACE XCi User Manual - 36 -...
Page 37: Installing A Mace Mains Powered Trickle Charger
Installing a MACE mains powered trickle charger In certain applications or where the use of a solar panel is impractical or undesirable, the HydroMACE XCi device can be powered from any DC source of 16-30 Volts (2 Amps). NOTE: When the ambient temperature is less than -10°C (14F), the battery should be removed to avoid permanent damage to the battery.The XCi device should be...
Page 38: Powering The Xci Device With An External Battery
"redundancy" in the system, but also provides a power source when the external battery is removed during servicing. 1. The HydroMACE XCi devicecan be powered by an external 12V battery through the dedicated “External Battery 12V” terminal. NOTE: If a solar panel is connected to the device, the internal charging circuit of the device will also charge the external battery.
Page 39: Introduction To Floseries3 Cards
The XCi system (multiple card interface) allows the user to monitor just about any sensor. Users can install any combination of the six MACE FloSeries3 cards shown, into the five available card slots within an XCi device. Choose the right card/s for your application to tailor the XCi device to your exact monitoring requirements.
Page 40: Installing Floseries3 Cards
1. Open the XCi enclosure and ground yourself by touching the screw labelled “ Ground yourself here ” on the LCD circuit board. 2. Remove the three screws (using a #2 Phillips screwdriver ) fastening the PCB clamping bracket. MACE XCi User Manual - 40 -...
Page 41 Ensure that the card is contained within this slot and press down firmly to ensure that it is fully seated. NOTE: If installing a WebComm card then you MUST use card slot 5. MACE XCi User Manual - 41 -...
Page 42 Fix the bracket into place with the three screws. WARNING: DO NOT over tighten the screws as the bracket may be damaged or broken 7. “ Connect ” to the HydroMACE XCi device with a PC using FloCom Connecting to an HydroMACE XCi device...
Page 43 10. REMOVE the offending card/s and WAIT for at least one minute. This allows the microprocessor on the card to reset . Follow steps 1-9 for re-installation. WARNING: Before removing the card/s you MUST re-ground yourself by following the procedure outlined in step 1. MACE XCi User Manual - 43 -...
Page 44: About The I/O Card
Connecting sensors to the I/O card The input and output terminals available on each I/O card are shown in the diagram below. NOTE: MACE recommends the user studies the relevant documentation supplied with each third party sensor prior to connection.
Page 45 NOTE: Should insufficient I/O be available on a single I/O card another card (Part No. 850-329) should be purchased. MACE XCi User Manual - 45 -...
Page 46: Connecting Sensors To The I/O Card
The digital/counter input terminals available on each I/O card are shown in the diagram below. NOTE: If a shaft encoder input is wired only a single digital/counter input is available MACE XCi User Manual - 46 -...
Page 47: Shaft Encoder Input
After completing the wiring, configure the sensor using FloCom+ (see type NOTE: Should the field application require a shaft encoder and a frequency input another I/O card (Part No. 850-329) should be purchased MACE XCi User Manual - 47 -...
Page 48: Two-Wire 4-20Ma Input
Voltage input Each I/O card provides up to two voltage inputs for connecting devices such as ultrasonic depth sensors, conductivity probes and/or temperature sensors. The voltage input terminals available on each I/O card are MACE XCi User Manual - 48 -...
Page 49: Digital Output
The digital output terminals available on each I/O card are shown in the diagram below. NOTE: The pulse output consists of a 50 millisecond pulse with a 50 millisecond space between pulses. "Pulse" - output type After completing the wiring, configure the output using FloCom+ (see MACE XCi User Manual - 49 -...
Page 50: 4-20Ma Output
Each I/O card provides up to two 4-20mA outputs for sending signals to devices such as SCADA systems and/or PLC’s. The 4-20mA output terminals available on each I/O card are shown in the diagram below. After completing the wiring, configure the output using FloCom+ (see "4-20mA" - output type MACE XCi User Manual - 50 -...
Page 51: About The Webcomm Card
Unlike “conventional” data services, MACE provides this data server free of charge to its customers (subject to MACE SLA). Alternatively, the WebComm card may be configured to upload via FTP directly to HydroVu Data Services or other FTP servers.
Page 52: Preparing And Installing A Webcomm Card
NOTE: Contact your cell provider for a SIM card/data plan. NOTE: MACE recommends that all cables be appropriately routed through electrical conduit or other similar mechanism. MACE will not be liable for damage to cables, especially that caused by vehicles, digging implements, animals or debris in the pipe or channel.
Page 53 5. The WebComm card is now ready to be installed into the XCi device. 6. Follow Installing FloSeries3 Cards to install the WebComm card into the XCi device. NOTE: The WebComm card should be installed in card slot #5 of the XCi device as shown MACE XCi User Manual - 53 -...
Page 54: Add A Webcomm Site On The Web
Users should set to standard time zone at all times. 4. Check the appropriate boxes for " Site Access " Allow MACE support staff to access this site to enable quick and easy help and problem diagnostics Allowing third-party applications to download site data directly, enables other manufacturers software to directly interrogate the MACE Data Server which alleviates the need for access through the MACE website.
Page 55 8. If this is the first time you have added a WebComm site you must create a new " Username ". Click on the " profile " hyperlink and you will be re-directed to the " WebComm settings " tab sheet of the " My Details " page of the website. MACE XCi User Manual - 55 -...
Page 56 10. The details that you will require to configure your MACE WebComm card in the field are located in the “ Device upload configuration ” field. Click on the “ Save upload details to a text file ” hyperlink and the details will be saved to a text file called “...
Page 57: Configure A Webcomm Card Using Flocom
2. Enter the appropriate " Bearer information " as supplied by your cell network provider " Bearer APN " - Bearer Access Point Name " Bearer user name " - if required " Bearer password " - if required MACE XCi User Manual - 57 -...
Page 58: Http Upload
NOTE: SIM cards provided by MACE and In-Situ both require the APN to be set to - EM NOTE: "SIM card PIN" - MACE recommends disabling any PIN 3. Enable either " HTTP Upload " or " FTP Upload " by checking the appropriate box.
Page 59 4. Checking the “ Correct clock using host time ” check box, will ensure that your XCi device time will always be correct. The WebComm card will “talk” to the MACE data server and correct the device time as necessary. This ensures you always have the correct time in your dataset.
Page 60: Ftp Upload To In-Situ Hydrovu Data Server
MACE or In-Situ representative for the authentication details required. 1. Leave the " Use HydroVu Server " box checked. 2. Enter the authentication details as supplied by MACE or In-Situ. 3. The " HydroVu headers " must now be Edit HydroVu Headers...
Page 61: Ftp Upload
3. Select the appropriate " Upload interval " for your application from the drop-down list. 4. Click " Apply ", then " Exit " to return to the " Device settings " dialogue box. 5. You should now run The "WebComm Utility" MACE XCi User Manual - 61 -...
Page 62: Edit Hydrovu Headers
, the following procedure must be carried out to ensure that data is visible on the HydroVu platform: 1. The " HydroVu headers " dialogue box will now be enabled on the " Device settings dialog " MACE XCi User Manual - 62 -...
Page 63 L, kL, m3, ML, gal, Mgal, acre-in, acre-ft Flow Total Negative only, permanent L, kL, m3, ML, gal, Mgal, acre-in, acre-ft Flow Total Negative only, resettable L, kL, m3, ML, gal, Mgal, acre-in, acre-ft Battery Voltage MACE XCi User Manual - 63 -...
Page 64 4. Further locations can be added by clicking on the " Add location " menu item. 5. " Channels " can be moved to a different " Location " by dragging and dropping onto a " Location name ". MACE XCi User Manual - 64 -...
Page 65 NOTE: A "Location" may only have a single instance of a particular "Channel type". 6. Click " Apply " and then " Exit " to return to the " Device settings dialog ". NOTE: Empty "Locations" will be removed from the "Header information" upon "Applying". MACE XCi User Manual - 65 -...
Page 66: The "Webcomm Utility
This utility provides the user with a simple diagnostic interface to communicate with the WebComm card in order to test the settings and inititate a data upload on the MACE data server. The utility also has an handy feature that enables direct AT command communication with the modem.
Page 67: Test An Ftp Upload
NOTE: If this is your first "Upload", you may need to run the "Initial upload routine" described below 1. Click “ Set FTP Start ” and enter the start time from which the WebComm card will upload data stored in the log. MACE XCi User Manual - 67 -...
Page 68: Error Messages Table
WebComm utility ( AT+CSQ ). A high gain antenna may need to be installed in low signal strength areas Antenna not connected Ensure antenna connected prop- erly MACE XCi User Manual - 68 -...
Page 69 Preparing and installing a Webcomm card Socket timeout Timeout during socket transaction Wait, try again Network timeout Network busy Wait, try again HTTP XXX Error communicating with server Try again. If error persists con- MACE XCi User Manual - 69 -...
Page 70: Using "At+ Commands" To Troubleshoot A Webcomm Card
WebComm card. These AT+Commands are accessed via the drop down menu of the “ Command ” field or by direct input. NOTE: Check “Enable direct command mode”. This enables the modem for direct communication via AT+Commands MACE XCi User Manual - 70 -...
Page 71: Initial Upload Routine
NOTE: The modem may take up to 2 minutes to register in a network for the first time. This is initialising the SIM card and is normal. Future registration attempts will be quicker. MACE XCi User Manual - 71 -...
Page 72: Common At+ Commands
3. The SIM has been initialised and a normal " Upload " should be carried out as shown above. Common AT+ commands AT+ Com- mand Description ATI9 WebComm Gen1 ONLY. MACE internal diagnostic use AT+CSQ Used to verify the Received Signal Strength MACE XCi User Manual - 72 -...
Page 73 AT+COPS=? Forces the modem to initiate a "network scan" listing the networks in an area. MACE XCi User Manual - 73 -...
Page 74 (deprecated). 2 Enables automatic band selection in four bands (at 850/1900 and 900/1800); differently from previous settings it takes immediate effect. Default: 2 . Consult MACE for further details on band selection MACE XCi User Manual - 74 -...
Page 75: Editing/Viewing A Webcomm Site On The Web
3. The " Site information " page is divided into two sections: Site data NOTE: The MACE data server will store up to 500Mb of data per "Site ID". When this quota is reached uploads are no longer accepted. Ensure data that you wish to keep is downloaded.
Page 76: Show Latest Record
1. Click on the " Delete site data " tab to initiate the data deletion procedure. 2. Check the radio button for the selected data you wish to delete. NOTE: The first method of data deletion will not be available if no data has been previously downloaded. MACE XCi User Manual - 76 -...
Page 77: Site Details
Click " Edit site details " to change any of the editable details ( Add a WebComm site on the web NOTE: The MACE data server will store up to 500Mb of data per "Site ID". When this quota is reached, uploads are no longer accepted. Ensure data that you wish to keep is downloaded.
Page 78: Site Alarms
The " Site keys " tab sheet, gives you the authentication details necessary for the XCi device to upload data to the MACE data server, as well as the details for download via a third-party software program. Should your authentication details be compromised, click " Change upload key " to generate a new set.
Page 79: Alarm History
Click on “ Remove site ” from the “ Remove site ” tab sheet. WARNING: Ensure that you have downloaded all the data that you wish to retain PRIOR to site removal. Alarm history Alarm history MACE XCi User Manual - 79 -...
Page 80: All About Webcomm Sms/Email Alarms
With the introduction of the MACE WebComm card, the MACE FloSeries3 and/or XCi devices have the ability to upload data to the MACE Data Server on a user-configurable interval for viewing and retrieval on the MACE website (www.macemeters.com/www.macusa.com). The user is lso able to configure SMS and email text alarms based on uploaded site data.
Page 81: Alarm Configuration
1. From the " Site alarms " tab sheet, click on “ Add alarm ” and a new alarm can be setup. 2. Select the “ Alarm type ” from the drop-down list and click “ Next ”: For each alarm type, a form similar to that shown below will appear: MACE XCi User Manual - 81 -...
Page 82: Alarm Description
Add this value to alarm set point each time the alarm occurs: For a “ Total channel change ” alarm, this is the value that will be added to the alarm trigger point in MACE XCi User Manual - 82 -...
Page 83: After The Alarm Has Been Sent Disable It For
FULL phone numbers including international country code must be entered in the field provided. Leave the form blank if you do not wish to send SMS alarms WARNING: The recipients of SMS alarms from the MACE Data Server MUST be registered users of the MACE website.
Page 84: Message
Enter in the field provided the message that you wish to be sent (via SMS or email) when the alarm occurs. The default message is: Alarm from [siteid] at [timestamp]. The [channelname] is [channelvalue][channelunits]. For example, on a mobile phone the message will look like this: MACE XCi User Manual - 84 -...
Page 85: Alarm State
(like the above) that will give an “Opt-out” option by replying with “STOP”. If this is sent, ALL SMS alarms for ALL sites on the MACE Data Server will be BLOCKED and SMS alarms will cease. MACE recommends setting the phone number +18324604711 as a contact “MACEMETERS”...
Page 86: Edit Alarms
Will permanently remove the alarm from the site. Disable this alarm Will disable the alarm from the site without removal. Enable this alarm Will enable an alarm that had been disabled by the user. Edit this alarm MACE XCi User Manual - 86 -...
Page 87: Alarm History
WARNING: SMS alarms are sent via an SMS gateway. Status messages are dependent upon the carrier. A status that is “received by gateway” indicates successful transmission by the MACE Data Server. This does not guarantee that the carrier has relayed the SMS alarm to the recipient.
Page 88: The Flosi Card
WARNING: Depending upon the type of remote device, a null modem cable may be required for RS232 communication. 2. The 4-way terminal block for RS485 ModBUS mode; 3. The 3-way terminal block for SDI-12 mode. MACE XCi User Manual - 88 -...
Page 89: Serial Interface Settings
On receiving an SDI-12 Measurement command, the FloSI replies with notification that the measurement results are immediately available. Upon receiving a Send Data command, the FloSI returns the currently available result data which it has been configured to provide. MACE XCi User Manual - 89 -...
Page 90 Continuous Measurement #0 aR0! a<values><CR><LF> Continuous Measurements #1 to 9 aR1! to aR9! a<CR><LF> Continuous Measurement aRC0! a<values>< CRC><CR><LF> Request CRC Continuous Measurements #1 to 9 and aRC1! to aRC9! a<values>< CRC><CR><LF> Request CRC MACE XCi User Manual - 90 -...
Page 91: Modbus Mode
In such a case, the behaviour of the bus is unpredictable. Supported function codes: Command: Code (hex): Sub-code (dec): Read input registers Diagnostics 00-04, 10-18 Register map information: Twenty (20) register pairs are available - 30001-30002 to 30039-30040 Register byte order is big-endian MACE XCi User Manual - 91 -...
Page 92: Configuring A Flosi Card In Flocom
3. Click “ Change ” and the “ Select output mode ” dialogue box will appear. 4. From the drop down list select the output mode you wish to use. Click “ Apply ” and the updated “ FloSI settings ” dialogue box will appear. MACE XCi User Manual - 92 -...
Page 93: Ordering The Sdi-12 Or Ascii Output String
“ Output channels ” table can be changed by highlighting the channel and clicking the " up " or " down " arrow. WARNING: The user must ensure that there are no two devices with the same address on the same bus. In such a case, the behaviour of the bus is unpredictable. MACE XCi User Manual - 93 -...
Page 94: Ordering And Setting Modbus Registers
3. Left click on one of the register pairs and a new " Register " dialogue box will open that relates to the register pair. 4. Click on the desired channel to assign it to the register pair. 5. Click " Apply " to save the settings MACE XCi User Manual - 94 -...
Page 95: About The Pulse I/O Card
The input and output terminals available on each Pulse I/O card are shown in the diagram below. NOTE: MACE recommends the user studies the relevant documentation supplied with each third party sensor prior to connection.
Page 96: Connecting Sensors To The Pulse I/O Card
See Add a new "Flowrate (using pulse)" channel type After completing the wiring, configure the sensor using FloCom+ (see Add a new "Flowrate (using pulse)" channel type MACE XCi User Manual - 96 -...
Page 97 The pulse output terminals available on each Pulse I/O card are shown in the diagram below. After completing the wiring, configure the output using FloCom+ (see "Pulse" - output type MACE XCi User Manual - 97 -...
Page 98: The Sdi-12 Master Card
Add a new "SDI-12" input type NOTE: MACE recommends the user studies the relevant documentation supplied with each third party sensor prior to connection. NOTE: MACE recommends the user downloads and studies the SDI-12 protocol documentation available from http://www.sdi-12.org NOTE: As per the SDI-12 protocol, each card can support up to 10 sensors. Should more inputs be required another card (Part No.
Page 99 No flow control NOTE: When a transparent mode session is in progress the LED Transparent Mode Indicator will light. HyperTerminal is a registered trademark of Microsoft Corporation in the United States and other countries. MACE XCi User Manual - 99 -...
Page 100: Introduction To Flocom
For many of the functions described in this manual FloCom Version 3.X.X.X MACE Software End User License Agreement (EULA) Users should read and accept the terms of the MACE EULA before installing FloCom on their PC. The EULA can be found on the downloads page of the...
Page 101: Installing Flocom+ Software
3. Choose a location on your computer to install FloCom . FloCom will setup a folder in your program files called “MACE\MACE FlocomPlus” . This is the default option. Click the “Next” button to continue. 4. Select an Installation Folder. “MACE FloComPlus ” is the default.
Page 102 USB port. Windows Vista/7 & Windows 8: WARNING: After plugging the MACE comms lead into a USB port, Windows will search for the drivers and automatically download and install on your PC. A connection to the internet is recommended during this phase.
Page 103 9. If you are not using a MACE USB Comms lead, select the “Local Comms Port” of your computer which will be used to communicate with the XCi device when a local connection will be made. WARNING: If using a USB to Serial adapter please refer to the product documentation supplied with the adapter to ensure the correct driver is installed 10.
Page 104: Connecting To An Hydromace Xci Device
1. Unscrew the cover from the communications port. 2. Connect a MACE USB Communication Cable (Part No. 850-363) between the USB port of the computer and the communications port of the HydroMACE XCi device located on the left underside of the enclosure.
Page 105 In the event that you have forgotten or lost your password, the following steps should be taken: 1. From the “ MACE FloCom Plus ” main screen, click “Help>Show device authorisation code ”. 2. Click “ Connect ” and the “ Connect to device ” dialogue box will appear.
Page 106 They will obtain a “counter-code” for your device. 6. From the “ MACE FloCom Plus ” main screen, click “ Connect ” and the “ Connect to device ” dialogue box will appear.
Page 107: Remote Communications With An Xci Device
Remote communications with an XCi device Getting ready for a “Remote Access” session A remote access session utilizes the MACE Data Server (MDS) and the MACE WebComm card in the XCi device as a pass through to send/receive commands from FloCom .
Page 108 MDS every hour, the user will need to “wait” for up to an hour in order to gain remote access. 1. In FloCom+ Connect>to Remote site 2. The MACE Remote Access Utility (MRAU)will start. 3. Enter your MACE User Authentication credentials. MACE XCi User Manual - 108 -...
Page 109 NOTE: These are the credentials that you use to Login to view your MACE WebComm site data 4. The MRAU will populate a list with the sites that can be accessed remotely The Next Wakeup column tells the user how long it is until the WebComm card at the Site name is scheduled to send an upload.
Page 110 6. The Status will change to “ Requesting ” and the " Next wakeup " time will countdown. When the Remote access session can be used, the status will change to Ready MACE XCi User Manual - 110 -...
Page 111 Windows Notification centre and on the screen of FloCom+. If no action is taken, the XCi device will be Started with it’s last Applied settings and Disconnected from the MDS. MACE XCi User Manual - 111 -...
Page 112 Ready state. Right click on the Site name to Enter a new session or Close the session The host comms session will be closed and the FloCom+ main screen will be seen. MACE XCi User Manual - 112 -...
Page 113: Flocom+ - The Essential Steps To Configuring An Hydromace Xci Device
- The essential steps to configuring an HydroMACE XCi device Before an HydroMACE XCi device can be used, it must be "configured" for operation. This entails a knowledge of the field application and what you wish to measure. For example, if you wish to measure flow rate through a Parshall flume and totalise that flow, three parameters (known as "...
Page 114: Edit General Settings
NOTE: The instrument’s “Site Id” is required before the configuration can be applied successfully 4. Select a " Measurement interval " and a " Logging interval " from the drop-down list boxes. MACE XCi User Manual - 114 -...
Page 115: Sensor Power
NOTE: This check box will be greyed out, if no cards that support switched power are installed in the XCi device WARNING: The maximum system current available for powering sensors attached to ALL I/O cards is 1.25 Amps at 12VDC MACE XCi User Manual - 115 -...
Page 116: Add Xci Channels
As described in the introduction to this chapter, a knowledge of the field application and what you wish to measure is essential to the successful configuration of the HydroMACE XCi device 1. From the main “ Device Settings ” dialogue box click " Configure channels " and the Configure channels "...
Page 117 Enter a channel “ Name ” in to the text field (16 character maximum). This “name” will also be displayed on the HydroMACE XCi device main LCD if enabled. Click " Continue ". 4. In the “ New channel - Select card ” dialogue box that appears, select the FloSeries3 card (and...
Page 118: Edit Xci Channels
Data can be logged with these decimals in the data file and displayed on the LCD. 4. Click “ Apply ” to save the settings and return to the “ Configure channels ” dialogue box. MACE XCi User Manual - 118 -...
Page 119: Ordering, Renaming, Setting Of Attributes And Removing Channels
1. Simply highlight the channel name that is to be changed, then right-click. Select " Rename channel " and the " Channel name " dialogue box will appear, in which the channel name can be edited. MACE XCi User Manual - 119 -...
Page 120 FloCom+ will give an error message WARNING: Renaming a Total "Channel Type", will necessitate the totaliser being reset. FloCom+ will give a message to warn of this behaviour. MACE XCi User Manual - 120 -...
Page 121 LCD. For example, when a flow rate and accumulated total that is calculated from a velocity and a depth measurement in a partially-full pipe is calculated, the user may decide that only the flow rate and totaliser channels will be displayed. MACE XCi User Manual - 121 -...
Page 122 “Channel” cannot be removed unless the dependent “Channel” is also removed first. 2. If dependent channels also require removal, accept the change by clicking " Remove ". MACE XCi User Manual - 122 -...
Page 123: Reset Card/Configuration
This function enables the user to remove a configured card and all its associated channels. WARNING: Use "Reset card" with care Reset configuration Clicking “ Reset configuration ” causes all configured modules, channels and outputs to be removed. WARNING: Use "Reset configuration" with care MACE XCi User Manual - 123 -...
Page 124: The File Menu
These functions are accessed via the “ File ” menu from the "FloCom+ Home screen "and then selecting the related option. NOTE: The “File” menu is only available when not connected to the HydroMACE XCi device View download file View MDCF file Comms settings MACE XCi User Manual - 124 -...
Page 125: View Download File
View download file NOTE: MACE Download files are saved as CSV files Opening a file On entry, an open file prompt window is displayed. If downloaded data was saved during the current session, the last downloaded data file appears as the default selection. On selecting “ Open ” the selected file is loaded and if successful the data is displayed as a text file.
Page 126: Table Of Status Messages
Power up reset occurred. Generally occurs when the battery has been changed without first " Stopping " the unit Device reset #1* Clock reset. Generally occurs if a command line error occurs when talking to the Real-time clock (RTC). MACE XCi User Manual - 126 -...
Page 127 Status change The value on a status event channel has changed Upload "HTTP OK" A successful HTTP upload was made to the MACE data server Upload "FTP OK" A successful FTP upload was made to an FTP data server Upload timeout...
Page 128: View Mdcf File
View MDCF file NOTE: MDCF Files - MACE Data Configuration File The " Select configuration file " prompt window is displayed. If MDCF file/s were saved during the current session, the last saved MDCF file appears as the default selection.
Page 129: Comms Settings
NOTE: MACE recommends using a MACE USB Communications cable (Part No: 850-363) for ease of use 1. Check the " Always use MACE cable if present " box and FloCom+will automatically find and use the appropriate settings. 2. Click " Apply " to return to the FloCom+ " Home screen " where the " Connect " menu item is located.
Page 130: The Main Menu
The Main Menu Upon " Connecting " successfully to the HydroMACE XCi device the " Main menu " will display as shown. The system area of the " Main menu " contains information about the XCi device that is connected: Site id: The “...
Page 131: Disconnect
From the main menu click “ Disconnect ” and you will be asked “ Are you sure? ”. Click “ Yes ” and the HydroMACE XCi device will be disconnected and you will be returned the start up menu. Click on “ File>Exi t”...
Page 132: Download
WARNING: Adding a new channel creates a new data session. It is essential to download the data from the XCi device PRIOR to adding new channels to an HydroMACE XCi devicethat has already been configured and has had data recorded. For further information about the downloaded data file...
Page 133: Settings
By clicking “ View settings ” from the “ Edit configuration settings ” dialogue box the user is able to see a tree view of all configured cards and their respective sensors and measured channels. MACE XCi User Manual - 133 -...
Page 134: Save Settings To File
Load settings from file A previously saved MDCF file can be loaded into an HydroMACE XCi device by clicking on " Load settings from file ". The " Select configuration file " prompt window is displayed. If an MDCF file was saved during the current session, the last saved MDCF file appears as the default selection.
Page 135 NOTE: If a configuration file for an HydroMACE XCi device contains cards that are not available, or in different slot numbers than the XCi device into which you are trying to load the file, then the loading procedure will attempt to "Cleanup" the configuration.
Page 136: Measure And Display
The " Measure and Display " function provides a quick utility to check that all connected and configured sensors and calculated channels are reporting "expected values". These are the data as they would be logged by the XCi device. MACE XCi User Manual - 136 -...
Page 137: Sdi-12 Master Utility
When enabled, provides the ability to control SDI-12 sensors prior to deployment. For full details see "SDI-12 Master Utility" WebComm utility When enabled, provides a utility to communicate directly with the WebComm card prior to deployment. For The "WebComm Utility" full details see MACE XCi User Manual - 137 -...
Page 138: Start/Stop Hydromace Xci Device
Start/Stop HydroMACE XCi device Once the HydroMACE XCi device has been configured and tested it is ready to be started so that measuring and logging is initiated. WARNING: If the device is NOT started measurements will NOT occur From the main menu click “Start device ” and you will be asked “ Are you sure? ”. Click “ Yes ” and the device will start and you will be returned to the main menu.
Page 139: The System Menu
The time is held in 24 hour time. Allowance can be made for daylight savings time. NOTE: MACE recommends that the user does not use daylight savings time. Users should set to standard time zone at all times. MACE XCi User Manual - 139 -...
Page 140: Change Download Password
NOTE: MACE recommends that if the user has a WebComm card installed and the device time is needed to be set to an earlier time, "Test an FTP Upload" should be carried out before the time is reset. Change download password The download password allows low level access to the device.
Page 141: System Settings
NOTE: If the units system is changed the configuration will be reset to defaults Clear stored data This function should only be used by high level users. It clears all stored data from the device including all time stamped flow rate data. MACE XCi User Manual - 141 -...
Page 142: Card Check
This function provides the user with a simple method of identifying the FloSeries3 cards that are currently installed in the device. It also includes the various card firmware versions and serial numbers. This information is important as functionality may be changed with later firmware releases. MACE XCi User Manual - 142 -...
Page 143: View Totals
From the main menu click “ View totals ” and the “ Flow volume totals ” dialogue box will appear. This dialogue box lists all the accumulated flow channels and their respective totals and units. If the HydroMACE XCi device has not been started, the “ Set/Reset ” button will be active and the totalised reading can be changed.
Page 144 “ Flow volume totals ” dialogue box. WARNING: Double check that this value is CORRECT 4. If the HydroMACE XCi device has not been stopped, the “ Set/Reset ” button will be greyed out and the total/s will not be re-settable.
Page 145: Introduction To Xci Channel Types
Introduction to XCi channel types The MACE XCi system uses " Channels to enable various measurements to be made and other parameters to be calculated (see FloCom+ - The essential steps to configuring an HydroMACE XCi device ). These " Channel types " can be defined as:...
Page 146 Used to monitor switch closure events such as pump on/off status and/or rainfall gauges. Switches a "Binary status" - output type based on a value being Channel level status above or below a channel value. MACE XCi User Manual - 146 -...
Page 147 Device battery voltage Used to monitor the XCi device internal battery voltage. Device external voltage Used to monitor the XCi device external voltage from a solar panel or mains charger. MACE XCi User Manual - 147 -...
Page 148: Add A "Velocity" - Channel Type
Add a "Velocity" - channel type This channel type MUST be used whenever a MACE Doppler ultrasonic sensor is used to measure velocity.This channel type MUST be used whenever the resultant velocity measurement will be used in a flow rate calculation.
Page 149 Add a "Velocity" - channel type This channel type MUST be used whenever a MACE Doppler ultrasonic sensor is used to measure velocity.This channel type MUST be used whenever the resultant velocity measurement will be used in a flow rate calculation.
Page 150: So, What Are "Slope" And "Offset
Offset = - (Slope X Sensor output at zero) For example, a typical ceramic depth sensor incorporated into the MACE Area/Velocity sensor, has a sensing range of 4 metres and a frequency output range of approx. 1.5 kHz to 14.5 kHz. Therefore: Sensor measuring range = 4 metres Sensor span = 14.5 kHz - 1.5 kHz = 13 kHz...
Page 151: Depth" Channel From A Mace Echoflo Depth Sensor
XCi device. They are provided for illustrative purposes ONLY "Depth" channel from a MACE EchoFlo Depth Sensor The Slope and Offset values of the installed EchoFlo are dependent on the “ Fill Height ” as entered during the EchoCal configuration procedure.
Page 152 Slope = 30 ÷ (2000-976) = 30 ÷ 1024 = 0.02929 Offset = - (0.02929 x 976) = - 28.59375 NOTE: Be sure to record the relevant values for “Slope”,“Offset”, and depth units. MACE XCi User Manual - 152 -...
Page 153: Edit A "Depth" - Channel Type
"Offset adjust" function "2-Point Calibration" function full details of these procedures. 3. Click " Apply " to save the settings and "Exit " to return to the " Configure channels " dialogue box. MACE XCi User Manual - 153 -...
Page 154: Add A New "4-20Ma" Input Type
3. Select the " 4..20mA " input type from the “ I/O Card @ Slot # ” list. Click “ Continue ” and then select the appropriate physically wired input from which the named channel will receive its value. MACE XCi User Manual - 154 -...
Page 155: Edit A "4-20Ma" Input Type
4. Click “ Continue ” to complete the new channel. The “ Configure channels ” dialogue box will re- appear with the new channel listed. Edit a "4-20mA" input type Units This sets the units on the logged value. This is a text field and is user defined. MACE XCi User Manual - 155 -...
Page 156 Perform an " Offset adjust " to fine tune the sensor readings. See "Offset adjust" function 2 point calibration Perform a " 2 point calibration " to span the sensor if the 4mA and 20mA values are either unknown or changed. See "2-Point Calibration" function MACE XCi User Manual - 156 -...
Page 157: Add A New "Binary" Channel Type
3. Select the appropriate physically wired input from which the named channel will receive its value. NOTE: As a particular cards inputs are utilised the input will no longer appear on the “Input” list. MACE XCi User Manual - 157 -...
Page 158: Edit A "Binary" Channel Type
In the data the word “ ON ” will be logged whenever the pump is on. Invert input If this check box is ticked then the value will be inverted before it is logged. MACE XCi User Manual - 158 -...
Page 159: Add A New "Frequency" Input Type
3. Select the " Frequency " input type from the “ I/O Card @ Slot # ” list. Click “ Continue ” and then select the appropriate physically wired input from which the named channel will receive its value. MACE XCi User Manual - 159 -...
Page 160: Edit A "Frequency" Input Type
4. Click “ Continue ” to complete the new channel. The “ Configure channels ” dialogue box will re- appear with the new channel listed. Edit a "Frequency" input type Units This sets the units on the logged value. This is a text field and is user defined. MACE XCi User Manual - 160 -...
Page 161 2 point calibration Perform a " 2 point calibration " to span the sensor if the " Slope " and " Offset " values are either unknown or changed. See "2-Point Calibration" function MACE XCi User Manual - 161 -...
Page 162: Add A New "Voltage" Input Type
3. Select the " Voltage " input (range) required from the “ I/O Card @ Slot # ” list. Click “ Continue ” and then select the appropriate physically wired input from which the named channel will receive its value. MACE XCi User Manual - 162 -...
Page 163: Edit A "Voltage" Input Type
4. Click “ Continue ” to complete the new channel. The “ Configure channels ” dialogue box will re- appear with the new channel listed. Edit a "Voltage" input type Units This sets the units on the logged value. This is a text field and is user defined. MACE XCi User Manual - 163 -...
Page 164 2 point calibration Perform a " 2 point calibration " to span the sensor if the " Slope " and " Offset " values are either unknown or changed. See "2-Point Calibration" function MACE XCi User Manual - 164 -...
Page 165: Add A New "Event (Pulse, Status Change)" Channel Type
3. Select either the " Pulse event " or " Status change event " input type from the “ I/O Card @ Slot # ” list. Click “ Continue ” and then select " Digital input #3 " from which the named channel will receive its value. MACE XCi User Manual - 165 -...
Page 166: Edit A "Status Change Event" Channel Type
In the data the word “ Pump ” will be logged whenever the pump is on. Invert input If this check box is ticked then the value will be inverted before it is logged. Edit a "Pulse event" channel type MACE XCi User Manual - 166 -...
Page 167 NOTE: None of these parameters can be edited. MACE XCi User Manual - 167 -...
Page 168: Add A New "Shaft Encoder Input" Input Type
3. Select the " Shaft encoder " input type from the “ I/O Card @ Slot # ” list. Click “ Continue ” and then select " Digital input #1 ". NOTE: Only "Digital input #1" can be used for "Shaft encoder" input types MACE XCi User Manual - 168 -...
Page 169: Edit "Shaft Encoder Input
3. Click “ Continue ” to complete the new channel. The “ Configure channels ” dialogue box will re- appear with the new channel listed. Edit "Shaft encoder input" So, what are "Slope" and "Offset"? MACE XCi User Manual - 169 -...
Page 170: Add A New "Input Pulse Total" Channel Type
NOTE: Only "Digital input #3" can be used for "Input pulse total" input types 3. Click “ Continue ” to complete the new channel. The “ Configure channels ” dialogue box will re- appear with the new channel listed. Edit an "Input pulse total" channel type MACE XCi User Manual - 170 -...
Page 171 1.0 Alternatively when the input is from a rain gauge, if the bucket size is 0.25mm then each pulse will cause the totalizer to increment by that amount (Eg. 0.25mm, 0.50mm, 0.75mm..) MACE XCi User Manual - 171 -...
Page 172: Add A New "Flowrate (Using Pulse)" Channel Type
2. Click “ Continue ” and a new dialogue box will appear with the single " Pulse input " listed. 3. Select " Pulse input " and click “ Continue ”. to complete the new channel. The “ Configure channels ” dialogue box will re-appear with the new channel listed. MACE XCi User Manual - 172 -...
Page 173: Edit A "Flowrate (Using Pulse)" Channel Type
Continuous measurement mode ". The pulsing sensor will only be powered for the “ Integration time ” specified. In this mode input pulses will only be counted for the configured “ Integration time ” at each scheduled “ Measurement interval ”. 12V sensor supply MACE XCi User Manual - 173 -...
Page 174 “ Calibrate ” function may be used where it is unknown. See Calibrate - Flowrate (using pulse) function for further details. Calibrate Calibrate - Flowrate (using pulse) function MACE XCi User Manual - 174 -...
Page 175: Add A New "Sdi-12" Input Type
"SDI-12 Input" - channel types NOTE: MACE recommends the user studies the relevant documentation supplied with each third party sensor prior to connection. WARNING: In order to correctly add and configure SDI-12 sensor channel types it is essential to run “The "SDI-12 Master...
Page 176: Sdi-12 Sensor Settings
To enhance error detection, check this box and the data will be returned with a 16-bit cyclic redundancy check (CRC). Command extension Command extensions provide a means to request different types of measurements or sensor instructions. MACE XCi User Manual - 176 -...
Page 177: Edit An "Sdi-12" Input Type
NOTE: If a “Velocity” or “Depth” channel type is configured on a “Card” input the measurement units are defined according to the “System settings”. If a "Flowrate" channel type is configured, a drop-down of both "Units" and "Timebase" will be provided. Value number SDI-12 sensor settings MACE XCi User Manual - 177 -...
Page 178: Flowrate (Using Velocity)"- Channel Type
In the “ Select depth channel ” dialogue box use the drop down list to highlight the " Depth " channel from which the " Flowrate (using velocity) " channel named will receive its value. Click “ Continue ” to complete the new channel. MACE XCi User Manual - 178 -...
Page 179: Edit A "Flowrate (Using Velocity)" - In A Full Pipe Or Circular Pipe Using Depth
When the stream flow is in an open channel (non-circular), the user must determine the cross-sectional area and relate it to depth via a polynomial equation. MACE XCi devices use 5th order polynomial equations. MACE XCi User Manual - 179 -...
Page 180: Using Mace "Flocalc" To Calculate Polynomial Coefficients
MACE utility " FloCalc " Using MACE "FloCalc" to calculate polynomial coefficients The Mace utility program " FloCalc " (download separately from www.macemeters.com) can be used to draw regular and irregular channel shapes. These shapes are then converted into a 5th order polynomial. Their...
Page 181 1. Click “ Import parameters from FloCalc ” and MACE FloCalc will open on the “ Profile Designer ” tab sheet. 2. Describe/draw your channel or pipe shape using FloCalc (see separate FloCalc Product Manual) 3. Click “ Calculate FloCalc Coefficients ” and the “ MACE FloCalc Coefficients ” dialogue box will appear.
Page 182 MACE XCi User Manual - 182 -...
Page 183: Add A "Flowrate (Using Velocity)"- Channel Type
NOTE: If “Other conduit type” was selected when adding a "Velocity" channel, then the “Flowrate measurement type” dialogue box will not appear and FloCom+ will automatically prompt for selection of both "Velocity" and "Depth" channels. MACE XCi User Manual - 183 -...
Page 184: Edit A "Flowrate (Using Velocity)" - In A Full Pipe Or Circular Pipe Using Depth
When the stream flow is in an open channel (non-circular), the user must determine the cross-sectional area and relate it to depth via a polynomial equation. MACE XCi devices use 5th order polynomial equations. MACE XCi User Manual - 184 -...
Page 185: Using Mace "Flocalc" To Calculate Polynomial Coefficients
MACE utility " FloCalc " Using MACE "FloCalc" to calculate polynomial coefficients The Mace utility program " FloCalc " (download separately from www.macemeters.com) can be used to draw regular and irregular channel shapes. These shapes are then converted into a 5th order polynomial. Their...
Page 186 1. Click “ Import parameters from FloCalc ” and MACE FloCalc will open on the “ Profile Designer ” tab sheet. 2. Describe/draw your channel or pipe shape using FloCalc (see separate FloCalc Product Manual) 3. Click “ Calculate FloCalc Coefficients ” and the “ MACE FloCalc Coefficients ” dialogue box will appear.
Page 187 MACE XCi User Manual - 187 -...
Page 188: Add A "Flowrate (Using Lookup Table)" - Channel Type
1. When adding the " New channel " select the related " Depth " channel from the drop down list. 2. Click “ Continue ” and the “ Configure channels ” dialogue box will re-appear with the new channel listed. Edit a "Flowrate (using lookup table) - channel type MACE XCi User Manual - 188 -...
Page 189 1. From the “ Flowrate: Using lookup table ” dialogue box click “ Edit/import ” and the “ Edit/import LUT data ” dialogue box will appear. 2. Lookup table values can be entered here directly. The depth and corresponding flowrate values must be separated by a comma (,). MACE XCi User Manual - 189 -...
Page 190 "Depth" and the other "Flowrate". Any text in the data will cause a "parsing" error and should be removed for successful import. 4. Click “ Apply ” and the “ Flowrate: Using lookup table ” dialogue box will appear containing the updated values. MACE XCi User Manual - 190 -...
Page 191: Add A "Flowrate (Using Weir)"- Channel Type
"Flowrate (using weir)"- channel type The HydroMACE XCi device contains in-built equations for allowing users to measure flow rate through rated structures such as flumes and weirs. The table below lists the structures supported and the equations used to calculate flow rate. All of the weir equations assume that the flow is fully contracted, meaning that the approach channel is wide enough and deep enough that the proximity of the floor and sidewalls to the weir opening does not affect the flow (Tony L.
Page 192: Edit A "Flowrate (Using Weir) - Channel Type
" Flume width " - Enter the width of the weir in the units shown. The units are defined according to the “ System settings ”. Flowrate (Weir): V-Notch weirs (30˚, 45˚, 60˚, 90˚) MACE XCi User Manual - 192 -...
Page 193 " Flume factors " - Long-throated flumes are custom-designed. The values of K1 , K2 , and U are determined by the designer, using software such as WinFlume available from: WinFlume Flowrate (Weir): Parshall flume MACE XCi User Manual - 193 -...
Page 194: Add A "Flowrate (Using Trickle Flow)" - Channel Type
NOTE: The XCi implementation of the Mannings equation into a "Flowrate (using trickle flow)" channel uses the derived "Velocity" measurement used in conjunction with the "Depth" measurement ONLY from a MACE A/V Doppler sensor. A "Flowrate (using trickle flow)" - channel type can only be added after suitable Doppler "Velocity and "Depth"...
Page 195: Edit A "Flowrate (Using Trickle Flow)" - Channel Type
NOTE: This channel uses the MACE Area/Velocity sensor in conjunction with the Mannings equation. This equation is limited to a depth of half-full circular pipe. When the pipe is more than half-full, the "Flowrate (using trickle flow)" channel will revert to using the standard continuity equation Q = V x A.
Page 196 Enter the depth at which the " Flowrate (using trickle flow) " will "crossover" to using the " Velocity " value measured by the MACE Area/Velocity Doppler sensor. NOTE: "Crossover depth" is limited to half the diameter of the pipe.
Page 197 Enter the " Pipe gradient " of the measuring site. This is calculated and entered as a decimal percentage. For example, a " Pipe gradient " of 1% should be entered as " 0.01 " MACE XCi User Manual - 197 -...
Page 198 2. Highlight the " Available flowrate channel " that will start the equation. Click the button to move the channel to the " Source channel(s) " list and the " Net flowrate channel options " dialogue will appear. MACE XCi User Manual - 198 -...
Page 199 ". In the example, the channel named " Flow Rate 1 " will be used, regardless of whether or not its channel value is positive or negative. 3. Click " Apply ". 4. Continue to move the channels and edit their " Net flowrate channel options " until complete. MACE XCi User Manual - 199 -...
Page 200 NOTE: In the example, the "Net flowrate" will be the sum of "Flow Rate 1" + "Flow Rate 2" - "Flow Rate 3" MACE XCi User Manual - 200 -...
Page 201: Add A "Total Flow" - Channel Type
WARNING: The “Totalise negative flow” type will only decrement the totaliser. If positive flows are recorded the totaliser will NOT increment. The negative totaliser rolls over to zero. NOTE: Both positive and negative flow rates will be recorded in the data file. MACE XCi User Manual - 201 -...
Page 202: Edit A "Total Flow" - Channel Type
Edit a "Total flow" - channel type Flow volume units Select the units from the drop down list box. This sets the units on the logged value. MACE XCi User Manual - 202 -...
Page 203 2. Highlight the " Available flowrate channel " that will start the equation. Click the button to move the channel to the " Source channel(s) " list and the " Net flowrate channel options " dialogue will appear. MACE XCi User Manual - 203 -...
Page 204 ". In the example, the channel named " Flow Rate 1 " will be used, regardless of whether or not its channel value is positive or negative. 3. Click " Apply ". 4. Continue to move the channels and edit their " Net flowrate channel options " until complete. MACE XCi User Manual - 204 -...
Page 205: Add A New "Channel Value Level Or Range Status" Channel Type
ON/OFF based on various measured parameter values. WARNING: The Binary Status Output is provided as is, without any guarantees or warranty. MACE makes no warranties of any kind, either express or implied, including but not limited to warranties of merchantability or fitness for a particular purpose.
Page 206: Edit A "Channel Value Level Status" Channel Type
In the example above, the "Binary status output" will be turned ON, when the "Source channel named - Depth" has a value of less than 1.0 metres and OFF when the "Source channel named - Depth" has a value of greater than 1.1 metres. MACE XCi User Manual - 206 -...
Page 207: Edit A "Channel Value Range Status" Channel Type
Depth" has a value of between 1.0 and 0.5 metres, and OFF if the "Source channel named - Depth" has a value of greater than 1.1 metres or less than 0.4 metres. NOTE: A "Binary status output" must now be added and configured. MACE XCi User Manual - 207 -...
Page 208: Add A "Velocity (Depth Corrected)" - Channel Type
Doppler velocity ratio determined. You can then apply the ratio to the data. For example, if you measure the average velocity of a stream to be 0.95m/s and the MACE Doppler velocity sensor is measuring 1.0m/s then the velocity ratio will be 0.95/1.0. (or 0.95). In the example below, a stream is measured at four depth regimes and four ratios have been determined.
Page 209 " Factor ratio " for " Zone 2 " will be applied for stream depths between 0.7m and 0.8m. " Factor ratio " for " Zone 1 " will be applied for stream depths between 0.8m and maximum depth. NOTE: All depths as measured by the associated "Depth" channel MACE XCi User Manual - 209 -...
Page 210: Add A "Volume (Using Lookup Table) - Channel Type
1. When adding the " New channel " select the related " Depth " channel from the drop down list. 2. Click “ Continue ” and the “ Configure channels ” dialogue box will re-appear with the new channel listed. Edit a "Volume (using lookup table) - channel type MACE XCi User Manual - 210 -...
Page 211 1. From the “ Volume: Using lookup table ” dialogue box click “ Edit/import ” and the “ Edit/import LUT data ” dialogue box will appear. 2. Lookup table values can be entered here directly. The depth and corresponding volume values must be separated by a comma (,). MACE XCi User Manual - 211 -...
Page 212 "Depth" and the other "Volume". Any text in the data will cause a "parsing" error and should be removed for successful import. 4. Click “ Apply ” and the “ Volume: Using lookup table ” dialogue box will appear containing the updated values. MACE XCi User Manual - 212 -...
Page 213: Device Battery Voltage" - Channel Type
"Device battery voltage" - channel type This channel is used to monitor the XCi device internal battery voltage. MACE XCi User Manual - 213 -...
Page 214 "Device external voltage" - channel type This channel is used to monitor the XCi device external voltage from a solar panel or mains charger. MACE XCi User Manual - 214 -...
Page 215: Measure And Display" Function
4. Click “ Stop ” then ” Close ” to return to the " Edit configuration settings " dialogue. NOTE: "Total" channels are not updated in "Measure and Display" For a short video of the procedure click " Play "- MACE XCi User Manual - 215 -...
Page 216: Offset Adjust" Function
For a short video of the procedure click " Play "- WARNING: When calibrating a "Depth" channel, measurements should ALWAYS be carried out from the bottom of the channel/pipe to the top of the water level MACE XCi User Manual - 216 -...
Page 217: 2-Point Calibration" Function
6. When the “ Current value ” has stabilised, click on the “ Set ” button in the “ 2nd point ” box. The “ Current value ” is copied to the “ Measured value ” field of the “ 2nd point ” box and the “ Actual value ” field is enabled. MACE XCi User Manual - 217 -...
Page 218 8. Click on the “ Accept ” button to calculate the new slope and offset parameter values for the associated channel. Clicking on the “ Cancel ” button terminates the procedure without altering the parameter values. For a short video of the procedure click " Play "- MACE XCi User Manual - 218 -...
Page 219: The "Sdi-12 Master Utility
2. Highlight the “ SDI-12 Master card ” that the sensor/s are connected too, click “ Continue ” and the SDI-12 Master card utility will be activated in the new dialogue box. 3. Select the radio button for the command you wish to send, then click " Send command ". MACE XCi User Manual - 219 -...
Page 220: Address Query
“ Address query ” sent for each. Alternatively, sensor addresses may be added to the “ Address field ” and a “ Send ID ” command performed on each individual address. The user should then note the addresses of each sensor identified. MACE XCi User Manual - 220 -...
Page 221: Acknowledge Active
(if active) with the sensor’s identification string in the “ Response ” field. In the example, the sensor on Address “1” has responded with the sensor’s identification string: 113SensorGenericV12123456 MACE XCi User Manual - 221 -...
Page 222: User Defined
(015 seconds). The 5th and 6th digits are the number of measurement values that will be sent (04). WARNING: The user MUST ensure that the time required for the sensor to take a measurement is noted BEFORE adding Add a new "SDI-12" input type. MACE XCi User Manual - 222 -...
Page 223 WARNING: The user MUST ensure the position of the measurement values in the string are noted BEFORE adding “Add a new "SDI-12" input type". In the string the measurement after the address identifier is called “Value number 1”. MACE XCi User Manual - 223 -...
Page 224: Calibrate - Flowrate (Using Pulse) Function
Calibrate - Flowrate (using pulse) function The MACE FloSeries3 Pulse card is used to calculate a flow rate based upon the number of pulses received over a period of time. The Pulse card " K-factor ", scales the pulses to the required flow rate units.
Page 225: Us Example
Multiply by 3600 for hours Multiply by 86400 for days eg. If the required flow rate units are in gal/min (gallons per minute) multiply the inverted k-factor by 60 0.049236 x 60 = 2.9542 MACE XCi User Manual - 225 -...
Page 226: Calibrate Function
Current pulse rate The number of pulses per second currently being received by the “ Pulse input ”. Current scaled value The current pulse rate multiplied by the current “ K-factor ”. MACE XCi User Manual - 226 -...
Page 227 3. Once the “ Current pulse rate ” has stabilised, enter the actual flow rate value in the “ Flowrate units ” configured into the “ New scaled value ” field. Click “ Accept ” and the XCi device will calculate the new “ K-factor ” to apply to incoming pulses. MACE XCi User Manual - 227 -...
Page 228: 4-20Ma" - Output Type
SCADA system. From the " Device settings " dialogue box, click " Configure outputs " and the " Configure outputs " dialogue will open MACE XCi User Manual - 228 -...
Page 229: Add A New "4-20Ma" Output
NOTE: Only channels that are suitable for outputting as a 4-20mA proportional current will be available for selection. Edit a "4-20mA" output From the " Configure outputs " dialogue box, highlight the output you wish to edit and then click " Edit ". MACE XCi User Manual - 229 -...
Page 230: Test A "4-20Ma" Output
1. Check the " Scaled value " checkbox and the " Output value " will change to output the current proportional to the " Channel value ". In this example, " Velocity ". MACE XCi User Manual - 230 -...
Page 231: Remove A "4-20Ma" Output
1. From the " Configure outputs " dialogue box, highlight the output you wish to remove and then click " Remove ". 2. You will be prompted to confirm the removal. Click " Yes " and the output will be removed. MACE XCi User Manual - 231 -...
Page 232: 4-20Ma" - Output Type
SCADA system. From the " Device settings " dialogue box, click " Configure outputs " and the " Configure outputs " dialogue will open MACE XCi User Manual - 232 -...
Page 233: Add A New "4-20Ma" Output
NOTE: Only channels that are suitable for outputting as a 4-20mA proportional current will be available for selection. Edit a "4-20mA" output From the " Configure outputs " dialogue box, highlight the output you wish to edit and then click " Edit ". MACE XCi User Manual - 233 -...
Page 234: Test A "4-20Ma" Output
1. Check the " Scaled value " checkbox and the " Output value " will change to output the current proportional to the " Channel value ". In this example, " Velocity ". MACE XCi User Manual - 234 -...
Page 235: Remove A "4-20Ma" Output
1. From the " Configure outputs " dialogue box, highlight the output you wish to remove and then click " Remove ". 2. You will be prompted to confirm the removal. Click " Yes " and the output will be removed. MACE XCi User Manual - 235 -...
Page 236: Pulse" - Output Type
(1) MegaLitre of water passes through a pipe. From the " Device settings " dialogue box, click " Configure outputs " and the " Configure outputs " dialogue will open MACE XCi User Manual - 236 -...
Page 237: Add A New "Pulse" Output
NOTE: Only channels that are suitable for “Pulse” outputting will be available for selection. NOTE: The MACE FloSeries3 Pulse I/O card, only has a single pulse output. Edit a "Pulse" output From the " Configure outputs " dialogue box, highlight the output you wish to edit and then click " Edit ".
Page 238: Test A "Pulse" Output
1. From the " Configure outputs " dialogue box, highlight the output you wish to remove and then click " Remove ". 2. You will be prompted to confirm the removal. Click " Yes " and the output will be removed. MACE XCi User Manual - 238 -...
Page 239: Binary Status" - Output Type
ON/OFF based on various measured parameter values. WARNING: The Binary Status Output is provided as is, without any guarantees or warranty. MACE makes no warranties of any kind, either express or implied, including but not limited to warranties of merchantability or fitness for a particular purpose.
Page 240: Add A New "Binary Status" Output
4. Select the “ Source channel ” from the drop down list that you wish to output and click " Continue ". NOTE: Only channels that are suitable for “Binary status” outputting will be available for selection. NOTE: The MACE FloSeries3 Pulse I/O card, only has a single pulse output. MACE XCi User Manual - 240 -...
Page 241: Test A "Binary Status" Output
" Edit ". The "Test Binary status output" dialogue will appear. 2. Click " Test " and the " Binary status " will be set to ON 3. Click “ Exit ” to return to the “ Configure outputs ” dialogue box. MACE XCi User Manual - 241 -...
Page 242: Remove A "Binary Status" Output
1. From the " Configure outputs " dialogue box, highlight the output you wish to remove and then click " Remove ". 2. You will be prompted to confirm the removal. Click " Yes " and the output will be removed. MACE XCi User Manual - 242 -...
Page 243: Xci Display And Keypad Usage
XCi Display and Keypad Usage The LCD located on the front of the HydroMACE XCi device provides a local readout of the channel configured to be displayed parameters that have been The display has a backlight that switches off after a 30 second period of inactivity.
Page 244: Force" A Measurement
"force" the device to take a measurement and update the LCD. For example, if a gate or pump is being adjusted, it may be necessary to "force" a measurement to see that adjustment take effect. 1. Momentarily press either of the " Up/Down " buttons on the front of the HydroMACE XCi device to "wake up" the LCD.
Page 245: Reset A "Total" With The Buttons
" can be reset using a few simple button presses on the front panel of the HydroMACE XCi device. 1. Momentarily press either of the " Up/Down " buttons on the front of the HydroMACE XCi device to "wake up" the LCD.
Page 246: Test The Lcd Display
Test the LCD Display The HydroMACE XCi device provides a facility to test the functionality of the LCD Display. 1. Momentarily press either of the " Up/Down " buttons on the front of the HydroMACE XCi device to "wake up" the LCD.
Page 247: Troubleshooting The Xci
Troubleshooting the XCi NOTE: This "Troubleshooting Guide" provides a summary of the most common "problems" that users report. Please contact your local MACE representative if you encounter an issue not covered in this guide. NOTE: If seeking assistance from a local MACE representative for "site" related issues with an XCi device the following files WILL be needed: 1.
Page 248: I Can't "Connect" To My Xci With Flocom
USB port Cable is plugged another into different port USB port to that used when cable installed MACE USB cable Driver driver installation cable not installed Download/install Incorrect driver for correct driver cable MACE XCi User Manual - 248 -...
Page 249 What to do if used " Connect " password lost/forgotten No/incorrect Select correct comm comm port selec- port No/incorrect Select correct comm comm port selec- port MACE XCi User Manual - 249 -...
Page 250: My Xci Has Power Problems
Integration period too long Decrease integration period Check " Power con- Too many sensors for power supply sumption guide " for service None above Return to MACE XCi must be drawing high cur- rent MACE XCi User Manual - 250 -...
Page 251: My Meter "Total" Isn't Right
Total units are too small for quickly application units My total is wrong! Check total units in FloCom+ Total units are not what's expec- Total has "rolled over" without me realising it! MACE XCi User Manual - 251 -...
Page 252: My Xci Has Problems Measuring The Depth
Depth sensor not connected Check connection inside XCi offset properly Damaged depth sensor Check for damage and replace ceramic module Depth sensor stays at full- Damaged depth sensor Check for damage and replace scale ceramic module MACE XCi User Manual - 252 -...
Page 253: My Xci Has Problems With The Lcd
LCD ribbon cable loose inside Check ribbon cable LCD board faulty Return to MACE for service ??? on the LCD Keypad button/s are corroded Replace front XCi decal Sensor (SM) Bus error Re-initialise XCi device MACE XCi User Manual - 253 -...
Page 254: My Xci Has Problems When I'm Connected To Flocom
2. Wait 1 min. tem area 3. " Connect ". SM bus error Error on microprocessor bus Re-initialise XCi device MACE XCi User Manual - 254 -...
Page 255: How To Update Xci Firmware
MACE representative. You CANNOT run this simple firmware procedure. Prior to upgrading 1. When notified, login to the MACE website,download and save the latest firmware. Ensure you know the location of the saved file. 2. “...
Page 256: Running The Upgrade
NOTE: You are now ready to upgrade the firmware in the HydroMACE XCi device. Running the upgrade Locate the program executable you saved “ MACE Flo3 Update XXXXXX.exe ”, double-click to “ Run ” and the " Flo Series3 Updater " will open.
Page 257: After The Upgrade
5. You will be returned to the “ Flo Series3 Updater ” dialogue box. Click “ Finished ” to exit from the program. After the upgrade 1. " Connect " to the HydroMACE XCi device with FloCom+. 2. Re-configure your instrument, either by " Load settings from file "...
Page 258: Battery Maintenance
Contact your vendor for a replacement battery. NOTE: MACE recommends the main battery is replaced every 5-7 years regardless of perceived battery status to ensure system longevity Removing the old battery 1.
Page 259 2. Place the battery in the main enclosure and hold it in place. 3. Secure the new battery in place using the battery bracket and three screws. 4. Ensure the battery cable is guided under the bracket as shown. MACE XCi User Manual - 259 -...
Page 260 5. Tighten all three screws. 6. Reconnect the battery cable assembly to the backplane board. MACE XCi User Manual - 260 -...
Page 261: Solar Panel Maintenance
The solar panel should be cleaned with a wet brush or rag. WARNING: Do not use steel bristle brushes that may cause damage to the glass of the solar panel MACE XCi User Manual - 261 -...
Page 262: How To Store The Xci When Not In Use
How to store the XCi when not in use Although the vast majority of installed HydroMACE XCi devices are left "in the field" during periods of non- use, some users choose to remove them to "overwinter". If removing the device, there are some simple steps to make sure everything will work upon the next...
Page 263: Mace Usb Cable Driver Installation
" may not find the driver for the MACE USB cable (850- 363) when it is first plugged in. 2. The following procedure (correct in Wndows 8.1) will ensure that the MACE driver is installed: 3. Navigate to the " Device manager " in your version of Windows.
Page 264 6. Navigate to the MACE Website and " Run " the driver setup file 7. Upon completion the USB Serial port properties will show that the device is now installed. MACE XCi User Manual - 264 -...
Page 265 MACE XCi User Manual - 265 -...
Page 266: How To Re-Initialise An Xci
How to re-initialise an XCi Tools required PC running latest version of FloCom+ MACE USB Communication Cable (Part No. 850-363) Phillips screwdriver (#2) 1. " Connect " to device with FloCom+and " Download data ". " Stop " device, then"...
Page 267 11. Re-configure device if required NOTE: Depending on the state of the device prior to re-initialisation this may/may not be necessary. If required, "Load setting" from the file you saved in Step 1 above. MACE XCi User Manual - 267 -...
Page 268: Mace Product Repair Procedure
" by filling in the appropriate details in the form. 5. MACE will contact you with an RG#, This MUST be written on the outside of the shipping box and on any documentation being sent. WARNING: If products are returned to a MACE facility without an RG#, they will not be serviced until such time as the RG# Request form has been completed on the website.
Page 269: Mace Limited Warranty
MACE product, even if MACE has been advised of the possibility of damages.
Page 270 Product or in respect of any negligent act or omission of MACE of its servants or agents, or otherwise in connection with the supply or use of the Product or its fitness for a particular purpose. In no event shall the total liability of MACE (howsoever arising) exceed the amount paid by the customer for the Product covered by this warranty.

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