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Instructions for Installation and Operation
DC Motor Speed Control
Model 1865, for 115/230 VAC power supply,
with NEMA 4 enclosure and line filter for CE
Specifications
Product Type: .................................................................................. UPM-3318E4
Input Voltage: ................................................................................. 115 or 230 VAC +/- 10%,
Single Phase, 50/60Hz
Output Voltage: .............................................................................. Adjustable, 0 to 90 or
0 to 180 VDC
www.bodine-electric.com
07401043.D
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Table of Contents
Related Manuals for Bodine 1865
Summary of Contents for Bodine 1865
- Page 1 Instructions for Installation and Operation DC Motor Speed Control Model 1865, for 115/230 VAC power supply, with NEMA 4 enclosure and line filter for CE Specifications Product Type: .................. UPM-3318E4 Input Voltage: ................. 115 or 230 VAC +/- 10%, Single Phase, 50/60Hz Output Voltage: ................
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Page 2: Quick Reference
QUICK REFERENCE This manual contains the basic information needed to install and operate Bodine DC Motor Speed Control model 1865. This manual does not profess to cover all details or variations in equipment, nor to provide for every possible contingency associated with installation, operation, or maintenance. No warranty of fitness for purpose is expressed or implied. -
Page 3: Table Of Contents
WARRANTY ............19 © 2019 Bodine Electric Company. -
Page 4: Product Specifications
PRODUCT SPECIFICATIONS ABOUT THIS PRODUCT—Bodine’s Model 1865 is designed to provide variable speed control of standard Permanent Magnet DC motors. Adjustable acceleration and deceleration are provided, making the drive suitable for soft start applications. The full-featured drive is easy to install and operate. Simple trim pot adjustments eliminate the computer-like programming required on other drives. -
Page 5: Important Safety Precautions
IMPORTANT SAFETY PRECAUTIONS Model 1865 has been evaluated by Underwriters Laboratories for conformance to UL standards 508 and 50 and CSA standard C22.2 No. 14 and bears the UL Recognized Component mark. The DC control is a power electronic device. For safety reasons, please read through this operations manual in detail and observe those paragraphs with the safety alert symbol. -
Page 6: Installation
The control model number is printed as part of the serial number on an adhesive label on the outside bottom surface of the control enclosure. Carefully examine the control for shipping damage. Parts errors should be reported to Bodine. Shipping damage claims should be made to the freight carrier. RoHS COMPLIANT Figure 2 –... -
Page 7: Step 2. Choose A Suitable Location
#20 (.161) tap drill. After the mounting surface been prepared, mount the control with screws through the four mounting brackets (already attached to back of control enclosure). ON•EIN•MARCHE OFF• AUS• ARRET Figure 3 – Mounting Dimensions www.bodine-electric.com... -
Page 8: Connection
(not output speed of geared motor), current, and horsepower ratings on the Bodine motor nameplate per Table 3. For non-Bodine motors, or Bodine motors not listed in Table 3, identify the motor in Table 3 with the closest voltage, armature speed, current, and horsepower ratings and use those DIP switch settings. - Page 9 Current Power Switches Range of TORQ. TORQ Setting Type (DC) (RPM) (Amps) (HP) Pot. (DC Amps) (RMS Amps) 24A0 2500 0.22 1/50 Consult Bodine Support 24A2 2500 0.30 1/29 4,5,6,7 0-0.65 24A4 2500 0.48 1/17 3,4,6,7 0-0.8 24A4 2500 0.58 1/20 0-.98...
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Page 10: Step 5 - Connect Motor
AC LINE FUSES – Model 1865 has a 12A fuse already installed in both the “F1” and “F2” fuse holders. A fuse is only really necessary in “F2” if a two-phase 230 VAC power supply (with two hot sides) is used. - Page 11 Figure 7 – Electrical connections for Model 1865. www.bodine-electric.com...
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Page 12: Operation
• Check for proper mounting and alignment of products, and verify safe loading on shafts and gears. • The control can be easily operated from a low-speed to a high-speed. Reconfirm the operating speed range of the motor and the machinery you are controlling. www.bodine-electric.com... -
Page 13: Step 10 - Operate The Control
FIGURE 8 – Control panel layout Step 10 – Operate the Control The Model 1865 control is operated using the switch and speed dial on the front panel of the control. See Figure 8 for panel layout. 1) Turn the AC power ON using the power toggle switch. The power indicator lamp will illuminate. -
Page 14: Step 11 - Adjust Trim Pots (Optional)
Step 11 – Adjust Trim Pots (Optional) Model 1865 has trim pots which have been factory adjusted for most applications. Some applications may require readjustment of the trim pots in order to tailor the control to exact requirements. The control will have to be opened in order to adjust the trim pots. - Page 15 90 to 0 VDC and Figure 13 – 20 seconds to ramp down from 180 to 0 VDC. Factory setting of DEC pot. Certain loading conditions may prevent the motor from actually decelerating as quickly as the output voltage ramps down. www.bodine-electric.com...
- Page 16 REG: IR Compensation for Speed Regulation 1-2% SPEED REGULATION The REG trim pot sets the gain of the IR WITH STOCK BODINE MOTORS compensation. It is factory set so that motor speed varies no more than about 2% of rated speed from no load to full load with the DIP switches set properly.
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Page 17: Troubleshooting
If problems persist, contact your source of purchase or a Bodine Authorized Service Center and describe the problem in detail. Performing unauthorized repairs will void the Warranty. - Page 18 Are DIP switches set abnormal speed variation properly to match • Set DIP switches properly. the motor? Is REG trim pot set properly? • Adjust REG trim pot. Figure 16 – Location of LED Status Indicators inside the enclosure www.bodine-electric.com...
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Page 19: Warranty
Bodine or to a Bodine Authorized Service Center. Bodine is not responsible for removal, installation, or any other incidental expenses incurred in shipping the products to or from Bodine. This warranty is in lieu of any other expressed or implied warranty – including, but not limited to, any implied warranties of merchantability and/or fitness for a particular use. - Page 20 Visit www.bodine-electric.com for all your motion control needs. Bodine offers the widest selection of variable-speed AC, permanent magnet DC and brushless DC fractional horsepower gearmotors and motors in the industry. For complete specifications, 3D CAD drawings, or to order online, visit bodine-electric.com.
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