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Aquatec Simplex Installation Manual

For series: ogt pumps with omnismart
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Manual
—
Simplex
For Series: OGT Pumps
with OmniSmart
As a result of Aquatec Fluid Systems constant product
improvement program, product changes may occur.
As such Aquatec Fluid Systems reserves the right to
change product without prior written notification.
Please note
Read all instructions in this manual before operating.
Water Innovation Partners
_
T 1300 088 555
> aquatecenviro.com.au

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Summary of Contents for Aquatec Simplex

  • Page 1 — Simplex For Series: OGT Pumps with OmniSmart As a result of Aquatec Fluid Systems constant product improvement program, product changes may occur. As such Aquatec Fluid Systems reserves the right to change product without prior written notification. Please note Read all instructions in this manual before operating.
  • Page 2 User Guide — Congratulations on your purchase of an Aquatec Low Pressure Grinder Pump System. With proper care and by following a few simple guidelines your grinder pump will give you many years of dependable service. Use and Care Power Failure...
  • Page 3 (unless advised otherwise by the proper authorities). Before removing the pump IMPORTANT! Aquatec Fluid Systems from the chamber, be sure to close the shut-off valve (this prevents backflow from the pressure is not responsible for losses, injury, or sewer).

  • Page 4: Before You Begin

    Installation — Before you begin. Read this manual completely before starting your Mount control panel in accordance with electrical codes installation. and where alarm light can be easily seen. Consult local officials for any applicable codes and The control panel must be positioned within 10m of regulations.
  • Page 5 Location of Pump Chamber and Control Panel for Remote Mounted Controls — Figure 1: Plan View of Installation/Components MAX 11M Figure 2: Front Elevation of Installation/Components Page 5...
  • Page 6 STEP 1. — Hole Excavation, Bedding & Setting of the Chamber Steps & Tips: Refer to the gravel size diagram for acceptable bedding Fill the chamber with water to a minimum of 500mm. material sizes. Refer to Concrete Ballast chart Page 4. Bedding material to be concrete slurry or bedding sand.
  • Page 7 STEP 2. — Discharge Connections & Backfill to Inlet Depth Steps & Tips: Make sure the required check valve is installed in Concrete ballast must be installed as per ballast the correct direction. Flow arrow should point away requirements Page 4. from the pump chamber and must be installed in a horizontal position.
  • Page 8 STEP 3. — Running Cable from Pump Chamber to Alarm or Control Panel Steps & Tips: Select a visible location that is less than 11 meters Inlet not yet connected – shown for reference only. from the pump chamber. The system comes with 15 meter cables by default.
  • Page 9 STEP 4. — Mounting Plate The control panel is supplied with a mounting plate to simplify installation, and provide further protection from water ingress. It comes with pre-countersunk screw locators which must be used so that the screw heads do not interfere with the mounting process. If pole mounting, use the centre 5 locators (as per diagram), otherwise any of the outer ring of locators can be used for wall mounting.

  • Page 10: Level Controls

    STEP 5. — Level Controls Steps & Tips: Remove assemblies from box. E.S.P.S ENVIROMENTALLY SEALED PRESSURE SWITCH Hang level controls from hooks inside tank. Quick connect Electrical Plug Connect level controls as required. Slide down Guide rail (guide rail option) Hang E.S.P.S from hook (free standing option) PRESSURE TRANSDUCER FLOAT SWITCH OPTION...
  • Page 11 STEP 6a. — Level Controls Option 1: Inbuilt Float Connecting “Level Control Leads and Alarm” Steps & Tips: Check for nicks and damage to wire prior to installation. Ensure wire is secured into terminal strip by pulling on wire after installed. Internal Level Control –...
  • Page 12 STEP 6b. — Option 2: External Float Control (Differential) Connecting “Level Control Leads and Alarm” Steps & Tips: Check for nicks and damage to wire prior to installation. Ensure wire is secured into terminal strip by pulling on wire after installed. External Level Control –...
  • Page 13 STEP 6c. — Option 3: External Float Control (Individual) Connecting “Level Control Leads and Alarm” Steps & Tips: Check for nicks and damage to wire prior to installation. Ensure wire is secured into terminal strip by pulling on wire after installed. External Level Control –...
  • Page 14 STEP 6d. — Option 4: Pressure Transducer Connecting “Level Control Leads and Alarm” Steps & Tips: Check for nicks and damage to wire prior to installation. Ensure wire is secured into terminal strip by pulling on wire after installed. External Level Control – Transducer (ELC-Trans Mode) Power to motor is controlled via SPC by monitoring set points on transducer (AI1).
  • Page 15 STEP 7. — Inlet Connection and Final Backfill Steps & Tips: Inlet should not interfere with pump removal Backfill material should be free of large or level control operation. rocks and rubbish. Proper backfill should be done to prevent Slope finish grade away from pump chamber damage from excessive settling.
  • Page 16 STEP 8. — Power to Control Panel Steps & Tips: Electrical power should be disconnected and locked A GFI type breaker should not be used. out during this part of the installation procedure. A separate ground and neutral wire are required Check for nicks or defects in the cable and wires for proper operation.
  • Page 17 STEP 9. — Attach Rope to Pump, Record Pump Data Steps & Tips: Remove parts from box inside unit. To attach lifting device to pump: It should contain the following items: lifting device Make a small overhand loop in the rope. (rope), Inlet fitting, flexible coupling and uniseal options.
  • Page 18 STEP 10. — Sliding Pump Into Pump Chamber – Guide Rail or Free Standing System Simplex Steps & Tips: Once the lifting device is attached to the pump, Align the lower and upper guide brackets into the secure it so it will not fall into pump chamber.
  • Page 19 STEP 11. — Installation of ‘O’ Ring Seal ‘O’ RING IF REQUIRED Figure 18: Sealing Basin Rim (if sealed separate vent must be used) Start Up Pre-Checklist Before starting your unit, check the following items: ELECTRICAL QUESTIONS: INSTALLATION QUESTIONS: Before checking the following electrical questions, ensure ☐...
  • Page 20 Troubleshooting Pump — Caution Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instruction and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them.
  • Page 21 Troubleshooting Controller — Strobe Flash Sequence No. of flashes Fault Description Resolution Power Failure Firstly, minimise waste water creation while this alarm is active. If power on within the house, please check circuit breaker within power meter cabinet and controller. If both of these are cor- rect, then electrical cabling may not have been installed correctly.
  • Page 22 Troubleshooting Controller — Input Status LED’s These LEDs are only visible with the front face removed and when you can physically see the SPC circuit board. All inputs and outputs (with the exception of AI1) on the SPC have an associated LED to help troubleshoot whether or not there is a signal being receive or sent (respectively).
  • Page 23 Optional — Installation of Pump Chamber Cover & Control Panel Locks Steps & Tips: Use the illustration that represents your cover style. Figure 19: Flat Cover Locking Figure 20: Domed Cover Locking Page 23...
  • Page 24 Pump Station Package — Free Standing Simplex Page 24...

  • Page 25: Parts List

    Parts List — Item no Part no. Description LPLP Low Profile Polyethylene Lid BVSS32 316 Stainless Steel BSP Ball Valve TOS32 316 Stainless Steel BSP Male Threaded Tank Outlet CSTA32 316 Stainless Steel Female Camlock Connector CSTF32 316 Stainless Steel Male Camlock Connector HRD1100-32 Flexible Discharge Pipework 124368...

  • Page 26: Warranty Registration

    Client Date Model Aquatec warrants that the above products of our manufacture will be free of defects in material and workmanship under normal use and service for one (1) year from date of supply. This warranty shall not apply when damage is caused by (a) improper installation (b) improper voltage (c) lighting (d) excessive sand or other abrasive material (e) scale or corrosion build up due to excessive chemical content.
  • Page 27 Notes — Page 27...

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