Related Manuals for IWAKI PUMPS FDC-1
Summary of Contents for IWAKI PUMPS FDC-1
- Page 1 IWAKI Controller FDC-1 Model Instruction Manual Read this manual before use of product...
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Page 2: Table Of Contents
Thank you for purchasing Iwaki Controller Model FDC-1. This controller is an exclusive use for Iwaki pneumatic bellows pump. This document provides “Notice and warnings”, “Overview”, “Set up”, “Operation” and “Maintenance”, and explains handling and how to operate the controller. - Page 3 Important Instruction For the Safe and Correct Handling of the Pump • Read the "Safety Instructions" sections carefully to prevent accidents involving your customers or other personnel and to avoid damage or loss of other assets. Always follow the instructions and advice found in these sections.
- Page 4 Safety Section WARNING • For specified application only Model FDC-1 is the exclusive use controller designed for IWAKI pneumatic drive bel- lows pump FA, FF, FH, FW and FS Series. Do not use this controller for other pumps Prohibited or application.
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Page 5: Overview
OVERVIEW 1. Unpacking and inspection....4 2. Specification......... 4 3. External dimensions......5 4. Names and explanations of component devices ..6 5. Explanation of work......7 6. Main functions........8 − 3 −... -
Page 6: Unpacking And Inspection
1. Unpacking and inspection 1) Please inspect immediately on the followings as soon as you receive the product, and inquire the shop you ordered if any objectionable was found. (1) Identify if the model number described on the front panel is the same as you ordered. (2) Check if there is any damage(s) suffered from accident(s) during transportation. -
Page 7: External Dimensions
3. External dimensions (1) Controller (Fig. 1) (2) Electro-pneumatic regulator (Option) (Fig. 2) ± φ 0 φ PUMP CONTROLLER FDC-1 MODEL MENU SELECT LEAK TIME LIFE AUTO MANU FAST CN4 CN5 CN6 IWAKI Fig. 1 M12.4 pin, connector plug ／... -
Page 8: Names And Explanations Of Component Devices
4. Names and explanations of component devices ② PUMP CONTROLLER FDC-1 MODEL ⑤ ① MENU SELECT LEAK TIME LIFE AUTO MANU FAST CN4 CN5 CN6 IWAKI ④ ③ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ Fig. 3 ① LCD panel: Describes setting item, operating condition and contents of alarm for each pump in English abbreviation. (2 lines, 16... -
Page 9: Explanation Of Work
5. Explanation of work (1) Pump operation: ① When proximity switch R input is on, solenoid valve operation output keeps ON condition. ② Even if proximity switch R input is off, solenoid valve operation output keeps ON condition. ③ At the condition of proximity switch L input is on, solenoid valve operation output becomes off. ④... -
Page 10: Main Functions
(5) Life alarm: This function effects to alarm and notice when accumulated count number becomes beyond the fixed total count number which was set manually. Output for solenoid valve and Electro-pneumatic regulator (optional) still keep operating condition, though. Total count number setting can be executed at setting screen No.9, and also, it is able to reset by manual reset or reset signal from the externals. -
Page 11: Setup
SETUP 1. Installation.......... 10 2. Connection......... 10 − 9 −... -
Page 12: Installation
• Do not install or store at explosion atmosphere, such places causing particulate or corrosion gases (such as chlorine gas). It may cause fire or harm to human body. (1) Installation to instrument panels (see the illustration): ± φ 0 φ PUMP CONTROLLER FDC-1 MODEL MENU SELECT LEAK TIME LIFE AUTO MANU FAST... - Page 13 − 11 −...
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- Page 15 Purpose of wiring Wiring objects Pin No. Marker Tube No. Leak alarm COM (DC+24V) Time up alarm COM (DC+24V) Connection between FDC-1 and your equipment Life alarm COM (DC+24V) Fast alarm COM (DC+24V) FDC-1 Controller inside Your equipment side DC+24V Inside circuit Fig.
- Page 16 Marker Tube No. Leak sensor C Leak sensor C Proximity switch R (Brown) [Red] Proximity switch R (Black) [White] Connection between FDC-1 and pump Proximity switch R (Blue) [Black] Proximity switch L (Brown) [Red] Proximity switch L (Black) [White] Proximity switch L (Blue) [Black]...
- Page 17 2: For the wiring of CN5, use Omron made XS2C-D422 as electro-pneumatic regulator side I/O connector. Refer to Chart 9) for connection. Chart 9 Wiring of electro-pneumatic regulator Electro-pneumatic regulator FDC-1 side connector side I/O connector Note: Connect shield cord to 3P of FDC-1 side connector XHP-3. − 15 −...
- Page 18 Caution • Proximity switch cord of FF, FW and FS pumps consists of three wires of black, white and red. Wrong connection of them will cause the failure of proximity switch. Caution 1. Standard proximity switch can not be used to handle flammable liquid such as solvent or so. Ask IWAKI for explosion-proof proximity switch.
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Page 19: Operation
OPERATION 1. How to operate........18 2. How to set controller ......18 3. Operation screen ....... 21 4. Setting confirmation and setting change procedure ... 22 5. Pump operation........22 6. Alarm reset procedure ....... 23 − 17 −... -
Page 20: How To Operate
1. How to operate ① Confirm if pump, solenoid valve, alarm devices and electro-pneumatic regulator are connected correctly each other, and if it is connected DC24V as well. (Adjust voltage to DC24V with the help of transformer if it is an abnormal voltage.) ②... - Page 21 2-2 Setting • Initial screen (At power on) After indicated on screen, it scrolls automatically to screen No.1. PUMP CONTROLLER IWAKI PUMPS • Setting screen No.1 (Setting the pump drive system) • The setting object mode is flickering. 1. DRIVE MODE • Select the setting object with key, and enter by key.
- Page 22 • Setting screen No.4 (Setting the required flow rate of pump) • Setting the required flow rate of pump in ****.* area. 4. FLOW RATE SET • Input of value shall be processed as same as Setting screen No.3. • For the protection of pump, do not set the value exceeding the f r=＊＊＊.＊ L／min maximum discharge capacity.
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Page 23: Operation Screen
• Setting screen No.11 (Setting the key protect of setting operation) • Setting the key protect of setting operation. 11. KEY PROTECT • This function is to prevent the setting change by wrong operation once the setting has been executed. Yes? No? • The selection procedure shall be the same as Setting screen No.2. •... -
Page 24: Setting Confirming And Setting Change Procedure
4. Setting confirmation and setting change procedure 4-1 Setting confirmation: Confirm if the screen is the operation screen, then press key. MENU CHANGE No. LCD screen of the controller is displayed as shown left. Then, input [01] in “No. **” area. No. ＊＊... -
Page 25: Alarm Reset Procedure
5-3 To change operation mode Press key and key simultaneously to release the key protection. After the protection is released, SELECT ENTER press either key or key to change to operation mode. After the change, set the key protection MANU AUTO according to item 4-2 “setting change”... -
Page 26: Maintenance
MAINTENANCE 1. Troubleshooting ......... 25 − 24 −... -
Page 27: Troubleshooting
Defective electrical wiring line Confirm wiring between FDC-1 and proximity switch. NO and NC proximity sensor of pump supply are being input to FDC-1 as right and left reversed. Defective pump proximity sensor. After power on to FDC-1, confirm output voltage of proximity sensor without supplying air to pump. - Page 28 Symptom Causes Check point & countermeasure Broken bellows Check and change pump, if necessary. Leak alarm comes out so often. Water included in Drop of water mixed in pump cylinder. air supplied Condensation of air Electrodes are conducted by condensed drop of water. (short circuited) piping.
- Page 29 FAX : 2 322 2477 France : IWAKI France S.A. TEL : (33)1 69 63 33 70 FAX : 1 64 49 92 73 Hong Kong : IWAKI Pumps Co., Ltd. TEL : (852)2 607 1168 FAX : 2 607 1000 U.K.
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