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Summary of Contents for Durr Dental CA 4
- Page 1 CA 4 amalgam separator Installation and Operating Instructions 9000-606-44/30 ...
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Page 3: Table Of Contents
Contents Important information Installation About this document � � � � � � � � � � � � � � � 3 Requirements � � � � � � � � � � � � � � � � � � � � 14 1�1 Warnings and symbols �... - Page 4 18 Transporting the unit � � � � � � � � � � � � � � 38 18�1 Close CA 4 � � � � � � � � � � � � � � � � � � 38...
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Page 5: Important Information
Important information About this document Other symbols These symbols are used in the document and These installation and operating instructions on or in the unit: form part of the unit� Note, e�g� specific instructions regarding If the instructions and information in efficient and cost-effective use of the unit�... -
Page 6: Copyright Information
Important information Safety 1.2 Copyright information All names of circuits, processes, names, soft- Dürr Dental has designed and constructed this ware programs and units used in this document device so that when used properly and for the are protected by copyright� intended purpose there is no danger to people The Installation and Operating Instructions must or property�... -
Page 7: Improper Use
Important information 2.3 Improper use 2.5 General safety information Any other usage or usage beyond this scope is When operating this device always observe all deemed to be improper� The manufacturer ac- guidelines, laws, and other rules and regula- cepts no liability for damages resulting from this� tions that are applicable at the site of opera- In these cases the user/operator will bear the tion�... -
Page 8: Only Use Genuine Parts
Important information 2.8 Only use genuine parts Observe the EMC rules concerning medical devices Only use Dürr Dental parts or accessories and The appliance is designed for the use in health special accessories specifically approved by care establishments (in accordance with IEC Dürr Dental�... -
Page 9: Product Description
3.4 Wear parts and spare parts cific requirements and/or import regulations): The following working parts need to be changed CA 4 amalgam separator ..7805-.. at regular intervals (refer to the "Maintenance" section): –... -
Page 10: Technical Data
Product description Technical data Electrical data 7805-100-50 7805-200-60 Voltage Mains frequency Rated power Nominal current 1�0 1�2 Start-up current; approx� 4�5 Mains fuses * Type of protection IP 21 Protection class Over-voltage category Line circuit breaker 16 A, characteristic B in accordance with EN 60898 Electrical data –... - Page 11 Product description Network connection LAN technology Ethernet Default IEEE 802�3u Data rate Mbit/s Connector RJ45 Type of connection Auto MDI-X Cable type ≥ CAT5 Ambient conditions during storage and transport Temperature °C -10 to +60 Relative humidity < 95 Ambient conditions during operation Temperature °C +10 to +40...
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Page 12: Type Plate
Product description 4.1 Type plate The type plate can be found on the side of the amalgam separator motor� Type plate 4.2 Conformity assessment This device has been subjected to conformity acceptance testing in accordance with the cur- rent relevant European Union guidelines� This equipment conforms to all relevant require- ments�... -
Page 13: Operation
Product description Operation Motor Electronics Sediment PCB with sediment sensor and light barriers Sensor block F1 Emergency start sensor F2 Reference sensor F3 Water start sensor Safety end switch on sediment PCB Collecting container Sediment sensor Levelling pump Inlet connecting piece 10 Magnets for RPM monitoring 11 Waste water outlet 12 Relief valve... - Page 14 Product description Amalgam sludge Fluid with amalgam Waste water, cleaned Vent The amalgam separator works according to the centrifugal principle and is driven by an electromotor� Each time the unit is supplied with power, the amalgam separator performs level measuring using the sediment sensor�...
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Page 15: Tyscor Pulse (Optional)
Product description 5.1 Tyscor Pulse (optional) The software is connected via the network to the devices from Dürr Dental and displays the current status as well as messages and errors� All messages are logged and can be printed or sent� The cockpit shows the devices with the current characteristic data and provides a quick overview of the functional status of the devices�... -
Page 16: Installation
Installation Requirements 6.3 Pipe materials Only use vacuum-sealed HT-waste pipes 6.1 Installation/setup room manufactured from the following materials: The room chosen for set up must fulfil the fol- – Polypropylene (PP), lowing requirements: – Chlorinated polyvinyl chloride (PVC-C), – Closed, dry, well-ventilated room� –... -
Page 17: 6�6 Information About Electrical
Installation 6.6 Information about electrical Display panel connections Installation type Line layout (minimum Ensure that electrical connections to the requirements) mains power supply are carried out in accord- Fixed installation – CAT5�e network cable ance with current valid national and local reg- Flexible –... -
Page 18: System Components
Installation System components 7.1 Rinsing unit For surgical procedures and for procedures us- ing powder jet devices, a rinsing unit must in all cases be installed in the treatment unit� The rinsing unit provides a small amount of water during aspiration� This dilutes the aspirated flu- ids (blood, saliva, rinsing water, etc�), which can then be transported more effectively�... -
Page 19: Installation
Installation Installation WARNING Infection due to contaminated unit Clean and disinfect the suction before working on the unit� Wear protective equipment when working (e� g� impermeable gloves, protective goggles and mouth and nose protection)� Prior to working on the device or in case of danger, disconnect it from the mains (e� g� pull the mains plug)�... - Page 20 Installation Hose clamp Outlet hose ø 20 mm Inlet hose ø 20 mm 9000-606-44/30 1803V002...
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Page 21: Electrical Connections
Installation 8.2 Electrical connections WARNING Electric shock The device may only be connected to a supply system with a earthed power outlet� Establish the electrical connection to the supply network (230 V)� – To a Dürr control box� – Connected to a power outlet via the surgery's main power switch� Connection the display panel�... - Page 22 Installation F1 Fuse, brake, T 3�15 AH (IEC 60127-2) F2 Fuse, T 4�0 AH (IEC 60127-2) F3 Fuse, T 4�0 AH (IEC 60127-2) 9000-606-44/30 1803V002...
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Page 23: Control
Installation 8.3 Connections and displays of the control U1Z2 Z1 1 2 3 H100 H103 H101 H102 H104 9000-606-44/30 1803V002... - Page 24 Installation X1 230 V AC power supply X2 Motor connection X3 Sensor system connection X4�1 Emergency start sensor X4�2 Reference sensor X4�3 Water start sensor X5 External start (optional input, protective low voltage 24V, AC/DC) X6 External alarm (switching capacity max� 24V, 120mA, AC/DC) X7 Relief valve connection X8 Display panel connection (RJ45 connector) X8a Display panel connection (6-pin connector)
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Page 25: Display Panel Connection
Installation 8.4 Display panel connection Replacement of an existing amalgam sep- arator New installation with network sockets Where a model 7801 amalgam separator There must be a direct line connecting is being replaced by a CA 4 unit, the dis- the RJ-45 socket on the unit and the RJ- play panel can be connected using the 45 socket on the display panel�... -
Page 26: Network Connection
Installation 8.5 Network connection Replacement of large display panel with the new, smaller display panel All connected IT units must correspond Where a model 7801 amalgam separator to the currently-valid edition of is being replaced by a CA 4 unit and the IEC 60950�... -
Page 27: Commissioning And First Start-Up
Installation Commissioning and first Network configuration Various options are available for network config- start-up uration: – Automatic configuration via DHCP (recom- In many countries technical medical mended)� products and electrical devices are sub- – Automatic configuration via Auto-IP for direct ject to regular checks at set intervals�... - Page 28 Installation Add device Adding the device in the cockpit All devices that are connected to the software can be added to the cockpit� When the unit is Requirements: first connected to the software, the unit is auto- – Unit switched on and connected to the matically added to the cockpit�...
- Page 29 Installation Manually starting the device Manually starting the device for testing� Requirements: – Service technician access level selected� Select the device in the device list� Click on the Start button with the left mouse key; on some devices you will need to keep it pressed�...
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Page 30: Service Program
Installation 10 Service program 2900 9000-606-44/30 1803V002... -
Page 31: Description Of The Service Program
Installation 11 Description of the service 11.3 Sediment level measurement program While the service program is activated, the safety check for the collector vessel Wear protective equipment to avoid any is deactivated� risk of infection (e�g� liquid-tight protec- The sediment level measurement can be used tive gloves, protective goggles, face to check the function of the sediment sensor mask)�... -
Page 32: Display/Handling
Operation 12 Display/handling 12.3 Amalgam collector vessel is 100% full Yellow LED is on Red display flashes Audible signal melody sounds – At a fill level of 100% the signal melody can no longer be switched off by pressing the reset button�... -
Page 33: En 12�5 Motor Fault
Operation 13 Monitoring the device with 12.5 Motor fault Tyscor Pulse Red display and green LED flash alternately As the monitoring system of the device, the software must deliver acoustic sig- Audible signal nals� Audio output on the computer must be activated�... -
Page 34: 13�3 Creating A Report
Operation 14 Disinfection and cleaning If several messages occur, the symbol of the highest message level in each case is displayed� As soon as a message concerning a de- NOTICE vice occurs, the symbol in the task bar Device malfunctions or damage due (or Mac OS menu bar) also changes to to use of incorrect media the relevant message symbol�... -
Page 35: 14�3 Once Or Twice A Week Before The Midday Break
Operation 15 Replace the amalgam col- 14.3 Once or twice a week before the midday break lector vessel Under harsher conditions (e�g� hard water or frequent use of prophylaxis powders) WARNING 1x daily before the midday break Risk of contamination if the amalgam collector vessel is reused since the The following are required for cleaning: collector vessel is not water-tight. -
Page 36: Maintenance
Operation 16 Maintenance All maintenance work must be performed by a qualified expert or by one of our Service Techni- cians� Prior to working on the device or in case of danger, disconnect it from the mains (e� g� pull the mains plug)�... -
Page 37: 16�1 Tests
Operation 16.1 Tests Work steps to be performed: Fill the collecting container with water (min� 900 ml) and insert it into the unit� WARNING Infection due to contaminated unit Start the device and wait until it switches off again� Clean and disinfect the suction before working on the unit�... -
Page 38: Troubleshooting
Troubleshooting 17 Tips for operators and service technicians Any repairs above and beyond routine maintenance must only be carried out by suitably quali- fied personnel or by one of our service technicians� WARNING Infection due to contaminated unit Clean and disinfect the suction before working on the unit� Wear protective equipment when working (e� g�... - Page 39 Troubleshooting Fault Probable cause Solution Water escapes from the The unit is flooded by water from Check that the outlet has suffi- relief valve when the unit the outlet cient incline and is not blocked� is switched on The unit is flooded by water from Check the suction unit for the suction unit leakage�...
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Page 40: Transporting The Unit
Disinfect a defective unit using a suitable sur- face disinfection agent� Seal all connections with sealing caps� Pack the unit securely in preparation for trans- port� 18.1 Close CA 4 Sealing cap (order no� 9000-412-98) Filled collecting container Empty collecting container 9000-606-44/30 1803V002... - Page 44 Hersteller/Manufacturer: DÜRR DENTAL SE Höpfigheimer Str. 17 74321 Bietigheim-Bissingen Germany Fon: +49 7142 705-0 www.duerrdental.com info@duerrdental.com...
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