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Milwaukee Cylinder DuroTech Series Instruction Sheet

Milwaukee Cylinder DuroTech Series Instruction Sheet

Air-driven hydraulic pumps

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MAP-IS
Rev. A

Table of Contents:

Section
1.0 IMPORTANT RECEIVING INSTRUCTIONS . . . . . .1
2.0 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3.0 PRODUCT DESCRIPTION . . . . . . . . . . . . . . . . . . .4
4.0 PRODUCT DATA . . . . . . . . . . . . . . . . . . . . . . . . . . .4
5.0 INSTALLATION AND SETUP . . . . . . . . . . . . . . . . .6
6.0 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
9.0 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . .14
*
MAP30 available as a special only. Please contact Milwaukee
Cylinder customer service for details.
1.0 IMPORTANT RECEIVING INSTRUCTIONS
Visually inspect all components for shipping damage. Shipping
damage is not covered by warranty. If shipping damage is found,
notify carrier at once. The carrier is responsible for all repair and
replacement costs resulting from damage in shipment.
2.0 SAFETY
2.1 Introduction
Read all instructions carefully. Follow all recommended safety
precautions to avoid personal injury as well as damage to the
product and/or damage to other property. Milwaukee Cylinder
cannot be responsible for any damage or injury from unsafe
use, lack of maintenance or incorrect operation. Do not remove
warning labels, tags, or decals. In the event any questions or
concerns arise, contact Milwaukee Cylinder customer service
representative.
This manual follows a system of safety alert symbols, signal
words and safety messages to warn the user of specifi c hazards.
Failure to comply with these warnings could result in death or
serious personal injury, as well as damage to the equipment or
other property.
The Safety Alert Symbol appears throughout this
manual. It is used to alert you to potential physical
injury hazards. Pay close attention to Safety Alert
Symbols and obey all safety messages that follow this symbol to
avoid the possibility of death or serious personal injury.
Safety Alert Symbols are used in conjunction with certain Signal
Words that call attention to safety messages or property damage
messages and designate a degree or level of hazard seriousness.
The Signal Words used in this manual are WARNING, CAUTION
and NOTICE.
03/18
Page
Instructions Sheet
Milwaukee Cylinder DuroTech™ Series
Air-Driven Hydraulic Pumps
MAP07, MAP15 and MAP30*
Indicates a hazardous situation that, if not
WARNING
avoided, could result in death or serious
personal injury.
Indicates a hazardous situation that, if not
CAUTION
avoided, could result in minor or moderate
personal injury.
Indicates information considered important,
NOTICE
but not hazard related (e.g. messages relating
to property damage). Please note that the
Safety Alert Symbol will not be used with this
signal word.
2.2 Hydraulic Pump Safety Precautions
(DuroTech Series)
Failure to observe and comply with the following precautions
could result in death or serious personal injury. Property
damage could also occur.
• Read and completely understand the safety precautions and
instructions in this manual before operating the pump or
preparing it for use. Always follow all safety precautions and
instructions, including those that are contained within the
procedures of this manual.
• Operating procedures will vary, depending on the system
arrangement and the specifi c components being used. Always
read, follow and completely understand all manufacturer's
instructions when operating cylinders, valves and any other
hydraulic devices used with the pump. Follow all safety
precautions contained in the manufacturer's manuals.
• Always wear appropriate personal protective equipment
(P.P.E.) when operating hydraulic equipment. Be sure to wear
eye protection, work gloves and protective clothing. Use
of additional P.P.E. safety items such as dust mask, non-
1
WARNING

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Summary of Contents for Milwaukee Cylinder DuroTech Series

  • Page 1: Table Of Contents

    9.0 TROUBLESHOOTING .....14 Indicates a hazardous situation that, if not WARNING MAP30 available as a special only. Please contact Milwaukee avoided, could result in death or serious personal injury.
  • Page 2: Product Description

    • Do not exceed equipment ratings. Overloading may cause designed to fi t properly and to withstand high loads. Non- equipment failure and possible personal injury. Milwaukee Cylinder parts may break or cause the product • Always perform a visual inspection of the pump before placing to malfunction.
  • Page 3 Key: 1. Hyd. Pressure Gauge 10. Carrying Handle 2. Cover Plate/Valve Station 11. Hyd. Oil Fill Plug 3. Hyd. Manifold 12. Air On-Off Control 4. Hyd. Hose Ports 13. Metal Shroud 5. Hyd. Reservoir 14. Mounting Hole 6. Drain Plug 15.
  • Page 4: Product Data

    4.0 PRODUCT DATA 4.1 Specifi cations, Pressure, Flow and Air Consumption Hydraulic Pressure Pressure Max. Hydraulic Max Air Max. Hyd. Pump Ratio Flow Air Pressure Consumption Max. Hyd. Hyd. Safety Pressure Series Hydraulic @100 psi Air Range @ 100 psi Air Working Relief Valve @100 psi Air...
  • Page 5 4.4 Pump Dimensions Item inch ø 0.31 0.09 15.8 13.2 335.2 16.6 421.6 12.7 332.6 4.5 Performance Curves (hydraulic pressure vs. fl ow) Imperial WAP07-Hydrau 60 psi 60 psi 60 psi 80 psi 80 psi 80 psi 100 psi 100 psi 100 psi Air pressure Air pressure...
  • Page 6: Installation And Setup

    Control valves are sold separately and are not included with the Add oil as described in the following steps: pump. Refer to the Milwaukee Cylinder website or catalog for a Be certain that the air shut-off valve is in the OFF position description of available control valves and related accessories.
  • Page 7 Refer to Section 4.2 for port type and thread size. Figure 4 - Oil Fill Plug Figure 6 - Hydraulic Connections 5.4 Oil Level The oil level sight gauge is located on the left-hand side of the 5.6 Air Requirements pump, CAUTION Before connecting the air supply hose, The reservoir should be 1/2 to 3/4 full with all cylinders or other...
  • Page 8 5.7 Venting all positions several times to relieve any residual pressure. A vent screw is located on the pump reservoir. Before using the pump, loosen the vent screw one full turn to open the vent. See Figure 8. Reservoir must be vented during pump operation. NOTICE Failure to open the vent may result in cavitation and damage to pump components.
  • Page 9: Operation

    WARNING The pressure reading shown on the pump regulations before operating any high force hydraulic equipment. hydraulic pressure gauge must not exceed the maximum If any questions or concerns, contact Milwaukee Cylinder rating of the lowest rated hydraulic component in the circuit. customer service representative.
  • Page 10: Inspection, Maintenance & Storage

    8.2 Oil Change • If repair parts are required, refer to the Milwaukee Cylinder website (www.milwaukeecylinder.com) for the repair parts Change the hydraulic oil every 12 months. If the oil is dirty or sheet applicable to your pump model.
  • Page 11 Drain Plug Figure 13 - Drain Plug Reconnect hoses and test pump operation without load before placing the pump back into service. Cycle the hydraulic cylinders (or other hydraulic actuators) until all air is removed and operation is smooth. 8.3 Suction Strainer Replacement Two suction strainer fi...
  • Page 12 Key: 1. Connector 2. Adapter 3. Suction Strainer Figure 16 - Suction Strainer 11. Install two new oil suction strainers. Be sure that each new suction strainer is oriented as shown in Figure 16. Hydraulic fi ttings must be assembled so that fl at side of suction strainer is parallel with reservoir fl...
  • Page 13 fi lter/regulator. Replacement parts tapped center hole of the piston. are not available from Milwaukee Cylinder for this device. Order Using a suitable needle nose pliers, grasp the head of the complete fi lter/regulator unit. Refer to pump repair parts sheet M5 bolt.
  • Page 14 Loosen and remove the four screws securing the cover to the air shuttle valve. See Figure 21. Remove the cover. Remove and discard the old muffl er felt. Exhaust muffl er felt is not purchasable from Milwaukee NOTICE Key: Cylinder, but is available from many pneumatic maintenance 1.
  • Page 15: Troubleshooting

    For repair service, contact Milwaukee Cylinder customer service representative. As required, also refer to the troubleshooting information provided with your hydraulic control valves and other system components.
  • Page 16 Pump suction strainer elements dirty. Replace pump suction strainer elements. Refer to Section 8.3 of this manual. Internal leakage in pump element. Pump element Contact Milwaukee Cylinder customer service worn or damaged. representative. Excessive moisture in pump Excessive water and/or lubricant in supply air.
  • Page 17 Notes:...
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  • Page 20 https://www.milwaukeecylinder.com...