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TCI, LLC. The information in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. TCI, LLC assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
Introduction Safety Instructions Overview This section provides the safety instructions which must be followed when installing, operating, and servicing the HarmonicGuard Passive (HGP) filter. If neglected, physical injury or death may follow, or damage may occur to the filter or equipment connected to the HGP filter. The material in this chapter must be read and understood before attempting any work on, or with, the product.
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General Safety Instructions These safety instructions are intended for all work on the HGP. Additional safety instructions are provided at appropriate points on other sections of this manual. Be sure to read, understand, and follow all safety instructions. Warning Only qualified electricians should carry out all electrical Warning installation and maintenance work on the HGP filter.
TCI’s employees and sales agents oral statements do not constitute warranties, these shall not be relied upon by the Buyer, and are not part of any contract for sale. All warranties of TCI embodied in this writing and no other warranties are given beyond those set forth herein.
Pre-installation Planning Verify the Application HGP Ratings Make sure that the HGP filter is correct for the application. The voltage ratings of the filter must match the input voltage rating of the connected drive. The horsepower and current ratings of the filter must be appropriate for the connected load.
Installation Guidelines Mounting The HGP must be mounted vertically on a smooth, solid surface, free from heat, dampness, and condensation. Wiring Cable Entry Locations The enclosed HGP filters are not provided with enclosure wiring knockouts. A location can be selected at the time of installation.
HGP Filter Operation Thoroughly check the installation before applying power and operating Caution the equipment for the first time. Before Applying Power for the First Time Inspect the installation to make sure that all equipment has been completely and correctly installed in accordance with the Installation Guidelines section of this manual.
Installation Intended Audience This manual is intended for use by all personnel responsible for the installation, operation and maintenance of the HGP filters. Such personnel are expected to have knowledge of electrical wiring practices, electronic components and electrical schematic symbols. Additional Information This manual provides general information describing your HGP filter.
Maintenance and Service HGP Filter Reliability and Service Life The HGP has been designed to provide a service life that equals or exceeds the life of the VFD. It has been thoroughly tested at the factory to assure that it will perform reliably from the time it is put into service.
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Replacement Parts If replacement parts are needed, please contact your TCI representative. To ensure that the HGP filter continues to perform to its original specifications, replacement parts should conform to TCI specifications. Factory Contacts and Tech Support For technical support, contact your local TCI distributor or sales representative.
Product Description HGP Drive-Applied Filter The HGP is a drive-applied harmonic filter designed and developed by TCI to reduce the harmonic currents drawn from the power source by VFDs. It is suitable for use with 3-phase diode bridge rectifier loads such as PWM AC drives. SCR or thyristor loads such as DC drives would require a different filter configuration outside the scope of this product offering.
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Part Number Encoding Figure identifies the significance of each character in the HGP part number. The example part number, HGP0150AW1S0000 designates an HGP filter that is rated 150 HP, 480 volts, 60 Hz. It includes a line reactor, tuning reactor, and capacitors in a UL Type 1 enclosure. It is designed for use with a 150 HP drive.
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Product Technical Specifications Table 1 lists the major technical sp0ecifications for the HGP Filter. Table 1 – HGP Technical Specifications Voltage ratings 480V, 3 phase, 60 Hz kVar ratings 1.3 to 270 kVar depending on voltage. Load types 3-phase diode bridge rectifier loads such as PWM AC drives Load power range 5 -900 HP Current ratings...
Product Description HGP S Option Filter The HGP harmonic filter is a drive-applied harmonic filter designed and developed by TCI to reduce the harmonic currents drawn from the power source by VFDs. The HGP harmonic filter is for 480 volt systems (60 Hz).
Product Description HGP C Option Filter The HGP harmonic filter is a drive-applied harmonic filter designed and developed by TCI to reduce the harmonic currents drawn from the power source by VFDs. The HGP harmonic filter is for 480 volt systems (60 Hz).
Product Description HGP F Option Filter The HGP harmonic filter is a drive-applied harmonic filter designed and developed by TCI to reduce the harmonic currents drawn from the power source by VFDs. The HGP harmonic filter is for 480 volt systems (60 Hz).
Product Description HGP G Option Filter The HGP harmonic filter is a drive-applied harmonic filter designed and developed by TCI to reduce the harmonic currents drawn from the power source by VFDs. The HGP harmonic filter is for 480 volt systems (60 Hz).
CP Kit Enclosure (8) with Option (0) The HGP CP Kit Option is a harmonic filter component package designed and developed by TCI to allow qualified customers to build harmonic filters to reduce the harmonic currents drawn from the power source by VFDs. The HGP CP Option is available for 480 volt systems (60 Hz). When properly designed, assembled, and installed, the completed product is intended to be suitable for use with 3-phase diode bridge rectifier loads such as PWM AC VFDs.
Refer to NEC wiring practices for appropriate wire sizes for your application. TCI recommends that these reactors be wired and located as close to the front end of the VFD as possible to have the greatest success in both protecting the VFD as well as mitigating line harmonics. We recommend this be 10 feet of cable or less.
Typical Voltage Distortion Option (0) The Typical Voltage Distortion Option, intended for applications with levels of background voltage distortion less than 2%, is a configuration that enables the HGP filter to achieve lower levels of current harmonic distortion in applications with low background voltage distortion. This performance option is available in all of the package options.
High Voltage Distortion Option (1) The High Voltage Distortion Option, intended for applications with levels of background voltage distortion of 2% or higher, is a configuration that enables the HGP filter to achieve lower levels of current harmonic distortion in applications with high background voltage distortion. This performance option is available in all of the package options.
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