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OPERATION MANUAL
IMPORTANT：
◎ Do not operate the mist collector before reading this manual.
◎ Only individuals who fully understand the contents of this manual should operate the mist
collector.
◎ Follow all operation and maintenance instructions and carry out the daily and periodic
inspections as specified in this manual.
◎ Observe all applicable laws and regulations regarding the installation and maintenance of
the mist collector.
Original instruction
MIST COLLECTOR
SERIES
ＭＪ－５／１０／１５／２５
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Summary of Contents for Amano MJ Series
- Page 1 MIST COLLECTOR SERIES OPERATION MANUAL IMPORTANT： ◎ Do not operate the mist collector before reading this manual. ◎ Only individuals who fully understand the contents of this manual should operate the mist collector. ◎ Follow all operation and maintenance instructions and carry out the daily and periodic inspections as specified in this manual.
- Page 2 ■ IMPORTANT SAFETY INFORMATION Precautions in this manual are classified according to the degree and type of danger, as shown below. Be sure to read them before operating the equipment. WARNING ： Shows situations in which incorrect operation could result in death or ！...
- Page 3 After reading the manual, keep it close at hand so that you can refer to it when necessary. ■ The MJ Series Mist Collector is to be mounted on a machine tool in order to collect water-soluble mist or *oily mist.
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Page 4: Table Of Contents
CONTENTS １．FOR SAFE OPERATION ......１ Nameplate Placement Locations ....３ ２．NAMES AND FUNCTIONS OF PARTS ... ５ ３．Outline........７ ４．PREPARING FOR OPERATION ....８ Checking the Supplied Parts..... ９ Transport Requirements ...... １０ Unpacking Procedure......１１ Installation Conditions ......１２ Storage Conditions ...... -
Page 5: １．For Safe Operation
１． FOR SAFE OPERATION Before operating the equipment, read the following warnings and cautions, and make sure you understand them. WARNING ！ ・To avoid FIRE or EXPLOSION: Do not draw in the following substances. ・Explosive, flammable substances…………Aluminum, magnesium, titanium, epoxy, organic solvent, etc. ・Inflammable substances…………Gasoline, thinner, benzene, kerosene, paint, etc. - Page 6 CAUTION ！ ・Wipe any oil off the floor before performing maintenance service. Failure to do this could cause injury. ・To avoid MALFUNCTIONS, ELECTRIC SHOCK, or FIRE: Turn off the power immediately if there is smoke, vibration, or unusual noise or odor during operation.
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Page 7: Nameplate Placement Locations
Nameplate Placement Locations ＭＪ－５ The illustration shows MJ-5. The nameplate placement position is the same on MJ-10. ＭＪ－１５ 設備の 保護装置 付き回 路からの 電源 配線を接続 して ください。 O MT- 9205 The illustration shows MJ-15. The nameplate placement position is the same on MJ-25. －３－... - Page 8 Name Quantity Remarks Electric shock caution sticker Power wire caution Supply power from the machine tool circuit equipped with a protective device. sticker General-purpose PL Warning: Read and understand the contents of the operation manual and the label before operating nameplate 71 (No.
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Page 9: ２．Names And Functions Of Parts
２．NAMES AND FUNCTIONS OF PARTS ＭＪ－５ Outlet Roof Cleaning nozzle Lifting hook Terminal box Inlet Knob on inspection door Drain port Inspection door Exhaust muffler Inducer Collection disc Cyclone Motor －５－... - Page 10 Names Explained Name Purpose Inlet Draws oil mist by way of the rotational movement of the fan motor. Separates and collects large cutting chips contained in the air stream that is Cyclone drawn in. Collection disc Collects the oil mist that spins along with the cyclone. Inducer Straightens the clean air that has passed the collection disc into a uniform flow.
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Page 11: ３．Outline
３．Outline The air and oil mist that enter from the inlet port pass through the cyclone, collection disc, and the fan, becoming clean air and being discharged outside. [Mist collecting flow] ① Cyclone ：Separates and collects large cutting chips contained in the air stream that is drawn in. -
Page 12: ４．Preparing For Operation
４．PREPARING FOR OPERATION Make sure to read and understand the following warnings and cautions when preparing for the operation of the unit. WARNING ！ ・Never operate the mist collector in or near an area where inflammable, explosive or corrosive mist, fumes or gases are present. These gases could cause fires or explosions. -
Page 13: Checking The Supplied Parts
CAUTION ！ ・If the motor stops during operation, turn off the primary power at once. Failure to do this could cause electric shock. ・Before performing any inspection or maintenance service, be sure to turn off the power of the unit at its source. Failure to do this could cause electric shock. -
Page 14: Transport Requirements
Transport Requirements Observe the following requirements when transporting the unit. Failure to do so can cause the product to malfunction or prevent it from achieving its full performance. Place the unit on a flat surface during transport. Do not turn the unit on its side or upside down during transport. -
Page 15: Unpacking Procedure
Unpacking Procedure Unpack as follows: （１） Have tools for unpacking and protective equipment ready. The MJ-5/10 is packed in a cardboard box. The MJ-15/25 is packed in a wooden crate. （２） Unpack the package. Dispose of the unneeded packing material in accordance with the regulation of your company and the laws of your country. - Page 16 The lifting hooks on the unit may only be used for suspending the MJ unit. If a frame is placed below the unit, it may not be suspended. １） A rubber vibration damper is placed between the MJ unit and the base at the bottom. This rubber piece is supporting the unit.
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Page 17: Storage Conditions
On the machine tool side where the mist is generated, it is recommended to allow an ample clearance between the mist source and the inlet or provide a baffle plate between them, in order to keep the admission of cutting chips to a minimum. Baffle plate Ample clearance Storage Conditions... -
Page 18: Installing The Drain Hose
Installing the Drain Hose After finishing the installation, attach the drain hose. The drain port has 1-inch female threads. Place the tip of the drain hose 100 mm or more in the oil. The length of the drain hose to the recovery container should be 250 mm or longer. -
Page 19: Suction Duct Installation
Suction Duct Installation A suction duct or hose is not supplied with the unit. It must be obtained locally or purchased separately by the user. NOTE: Use a duct that matches the size of the inlet. Machine model ＭＪ－５ ＭＪ－１０ ＭＪ－１５... -
Page 20: Outline Of Power Supply
Outline of Power Supply The MJ unit is not equipped with a protective device for the motor. Thus, power must be supplied from the machine tool circuit equipped with a protective device. MJ unit Machine tool Supply power from the machine tool circuit equipped with a protective device. Wire power to the terminal box. -
Page 21: Electrical Wiring
Electrical Wiring Connect power to the terminal box on the side of the unit. Connect power supply wiring from the equipment circuit that has a protective device. If an electromagnetic switch is used in that circuit, adjust the thermal relay set points to the rated current value of the motor. Thermal relay set points（Ａ）... - Page 22 ２） After passing the power cords through the cable gland, tighten the cap at an appropriate length and secure the power cords in place. Power cord through here Power cord conductors ３） Tighten the terminals at the end of the power cords to the terminal block with screws.
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Page 23: ５．Operation
５． OPERATION WARNING ！ ・To avoid FIRE or EXPLOSION: Do not draw in the following substances. ・Explosive, flammable substances…………Aluminum, magnesium, titanium, epoxy, organic solvent, etc. ・Inflammable substances…………Gasoline, thinner, benzene, kerosene, paint, etc. ・Dust with sparks……………Dust produced by a high speed cutter, grinder, welding machine, etc. ・Source of fire…………………Cigarette butts, ashes, etc. -
Page 24: Starting/Stopping
Starting/Stopping When the unit is operated together with a machine tool, it must be started and stopped at the equipment. In the case of use of MJ alone, it should be operated by electrical equipment that is provided with protection devices (such as pushbutton switch with an overload protection device, fuse-less breaker or earth leakage breaker). -
Page 25: Test Run (Motor Rotation Direction Check)
Test Run (Motor Rotation Direction Check) Because the unit operates a motor with a three-phase power supply, its rotational direction can be reversed, depending on how it is wired. Make sure that the motor rotates clockwise (arrow direction) after the unit is installed or if any electrical work has been performed by your company. -
Page 26: ６．Maintenance
６． MAINTENANCE Make sure to read and understand the following warnings and cautions before performing maintenance. WARNING ！ ・MOVING PARTS! To avoid SERIOUS PERSONAL INJURY: ALWAYS TURN OFF the POWER and wait for the rotation to stop completely BEFORE opening the cover. CAUTION ！... -
Page 27: Collection Disc Cleaning
Collection Disc Cleaning Check every day for any changes in the flow rate and any leakage of mist blowing out of the outlet hole. The collection disc has a self-cleaning function. However, if the flow rate decreases or a mist leakage from the outlet hole is observed, it may be caused by a dirty collection disc. In that case, blow compressed air from the cleaning nozzle or water pressure from the tap water to clean the collection disc. - Page 28 Warming the detergent up to about Detergent 50℃ may improve the cleaning. Recommended detergent: Degreasing detergent - Amano DEGREASER (Product S/N: VF-4343) －２４－...
- Page 29 5. Leave it for a while after spraying. To infiltrate detergent into dust, leave it for a while after spraying. The time to leave it depends on the degree of contamination, but leave for about 5 minutes at shortest. 6. Close the inspection door. Close the inspection door.
- Page 30 < Cleaning kit (option)> We prepared a piping set for the cleaning ① with compressed air or tap water. ･Manual air cleaning kit OMT-850150 (Hi-Coupler joint/manual ball valve/FR unit) ･Manual tap water cleaning kit OMT-851150 (hose nipple (φ15 in inner diameter)/hose band/manual ball valve) Manual air cleaning kit FR unit...
- Page 31 < Automatic cleaning unit (option)> We are offering an automatic periodical cleaning kit for the cleaning ① with compressed air or tap water. [Automatic cleaning unit] Model MJ-5 MJ-10 MJ-15 MJ-25 Part No. OMS-856170 OMT-856170 OMY-856170 OMZ-856170 Contact us at one of our branches and sales offices for further details. －２７－...
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Page 32: ７．Appendix
７． APPENDIX Outside Drawings ＭＪ－５ Unit:mm ＭＪ－１０ Unit:mm －２８－... - Page 33 Outside Drawings ＭＪ－１５ Unit:mm ＭＪ－２５ Unit:mm －２９－...
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Page 34: Electric Circuit Diagram
Electric Circuit Diagram －３０－... -
Page 35: Periodic Inspection Table
Maintenance check is necessary every 2 or 3 years. Contact one of our branches or sales Collection disk offices. It is necessary every 2 to 3 years of operation. Contact your local AMANO dealer. Motor Above given intervals should be regarded as “standard”. They may vary depending on the ※... -
Page 36: Troubleshooting
Troubleshooting If any fault or abnormality occurs, immediately shut down the power supply and check and inspect the machine for the followings before contacting your local Amano Dealer. Problem Cause Handling ①No power supply →Check the wiring of the power supply Will not start. -
Page 37: Specifications
OMY－856170 OMZ－856170 Degreasing detergent - VF-4343 Amano DEGREASER (*) The after filter assembly includes a filter case assembly and an individual after filter element. For collecting oily mist or high concentration mist, you are required to install the after filter unit above the outlet hole. -
Page 38: Product Disposal
Product Disposal Dispose of the product properly in accordance with the relevant laws and ordinances. Drain Oil Disposal Dispose of the oil that has accumulated in the recovery tank in accordance with the regulation of your company, the laws of your country, and the ordinances of your locality. －３４－... -
Page 39: Compliance Declaration
Compliance Declaration Ｄｅｃｌａｒａｔｉｏｎ ｏｆ Ｃｏｎｆｏｒｍｉｔｙ Ｗｅ、ＡＭＡＮＯ ＣＯＲＰＯＲＡＴＩＯＮ ８１２３、Ｋｉｇａ、Ｈｏｓｏｅ-ｃｈｏ、ｋｉｔａ-ｋｕ、 Ｈａｍａｍａｔｓｕ-ｓｈｉ、Ｓｈｉｚｕｏｋａ４３１-１３０５ ＪＡＰＡＮ Declare in our sole responsibility that the following product conforms to all the relevant provisions. Product Name : Oil Mist Collector Model Name : ＭＪ-５、ＭＪ-１０、ＭＪ-１５、ＭＪ-２５ Council Directives : Machinery ：2006/42/EC(ANNEX I) ：2006/95/EC Applicable Standards : Machinery：... - Page 40 275 Mamedocho Kohoku-ku, Yokohama, Japan 222-8558 TEL.:+81-45-401-1441 FAX.:+81-45-439-1150 h ttp : //w w w . a m a n o . co . jp /En g lish OMT 935102 (13) Printed in Japan on recycled paper T9412A...
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