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Vital Systems DSPMC pn7762 User Manual

Cnc control for milling, lathe, plasma machines
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Vital CNC Control
(DSPMC pn7762)
CNC Control for
Milling, Lathe, Plasma
Machines
User Guide
Document Revision 1.1
(Updated July 26, 2014)
© 2014 Vital Systems Inc
Phoenix, AZ USA
For more information please visit the product web page:
http://www.vitalsystem.com/cnc

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Summary of Contents for Vital Systems DSPMC pn7762

  • Page 1 Vital CNC Control (DSPMC pn7762) CNC Control for Milling, Lathe, Plasma Machines User Guide Document Revision 1.1 (Updated July 26, 2014) © 2014 Vital Systems Inc Phoenix, AZ USA For more information please visit the product web page: http://www.vitalsystem.com/cnc...

  • Page 2: Table Of Contents

    Mach3 and Software Setup ........................11 Configuring the Default Profile ......................11 Creating your own Mach3 profile ....................... 16 III. Operation ............................... 19 Front Panel Controls ..........................19 MPG Handwheel Controls ........................21 TroubleShooting ............................22 © 2014 Vital Systems, Inc. www.vitalsystem.com...

  • Page 3: License Agreement

    I agree there is no situation under which I would consider Vital Systems, or any of its distributors to be responsible for any losses, damages, or other misfortunes suffered through the use of the Vital CNC Control and its software. I understand that the...

  • Page 4: Introduction

    Backup Software disc (Windows 7) NOTE: The Vital CNC Control may contain either the HiCON Integra (pn7766) DSPMC (pn7762) motion controller depending on the purchase. Vital CNC Control MPG Handwheel with optional stand (Optional) © 2014 Vital Systems, Inc. www.vitalsystem.com...

  • Page 5: Setup

    1. Plug in the power cable to the Vital CNC Control and connect the other end to an outlet. If you intend setup any wiring, such as inputs, it is recommended that you keep the power switch at “0”. © 2014 Vital Systems, Inc. www.vitalsystem.com...
  • Page 6 2. Your Vital CNC Control should now be operational and can be turned on with the ON/OFF Button. The next steps will cover integrating the Vital CNC Control with your machine. During this phase, the unit must be turned off and unpowered. Unit is ON © 2014 Vital Systems, Inc. www.vitalsystem.com...

  • Page 7: Integrating The Vital Cnc Control With Your Machine

    Below is an image of the contents of the Vital CNC Control. Please use this image as reference while continuing with the next setup procedures. NOTE: Some Vital CNC Controls may contain different parts as requested by the user before shipping. © 2014 Vital Systems, Inc. www.vitalsystem.com...

  • Page 8: Digital I/O Signals

    Servo Drives to the Estop button contact located inside the Vital CNC Control to achieve a true hardware E- Stop. The Red Disarm Button located on your MPG Handwheel (if you have purchased it) only disarms the motion controller. © 2014 Vital Systems, Inc. www.vitalsystem.com...

  • Page 9: Drive Connection With Maxsine Ac Servo Drives And 7736 Board

    Vital CNC Control User Guide Drive Connection with Maxsine AC Servo Drives and 7736 Board AC Servo Motor and Drive Packages purchased from the Vital Systems website come with additional components, for a simple and quick plug-and-play wiring setup. Said components are:...

  • Page 10: Drive Connection Without Using The 7736 Board

    Analog Output 3 Analog Input 5 Ground (return) Analog Input 6 Analog Output 4 Analog Input 7 Analog Output 5 Ground (return) Analog Output 6 Ground (return) Analog Output 7 +5V, 500mA max Ground (return) © 2014 Vital Systems, Inc. www.vitalsystem.com...
  • Page 11 Ground (Return) Encoder Channel 5 Z- Encoder Channel 4 A+ +5V 500mA Encoder Channel 4 A- Ground (Return) Encoder Channel 4 B+ Reserved Encoder Channel 4 B- Encoder Channel 4 Z+ Encoder Channel 4 Z- © 2014 Vital Systems, Inc. www.vitalsystem.com...

  • Page 12: Mach3 And Software Setup

    NOTE: Although the purchase of a Vital CNC Control along with Maxsine Motors and Drives allows Vital Systems to make several configurations within the factory, Digital I/O will have to be wired manually and configured by the user to suit the target machine.
  • Page 13 The image below shows an example for X Home and Limit switches connected to J4 and the Y homing and limit switches connected on J5. Both must be wired using the 7535 I/O Board. © 2014 Vital Systems, Inc. www.vitalsystem.com...
  • Page 14 Vital CNC Control User Guide © 2014 Vital Systems, Inc. www.vitalsystem.com...
  • Page 15 Vital CNC Control User Guide You can monitor the current I/O states and other status information via the “Status Window”. © 2014 Vital Systems, Inc. www.vitalsystem.com...
  • Page 16 “Status Window” to see if the Digital I/O state works (or is wired) correctly. If the signal polarity is incorrect, the active low setting can be changed in the Ports and Pins Config. © 2014 Vital Systems, Inc. www.vitalsystem.com...

  • Page 17: Creating Your Own Mach3 Profile

    4. You may also create a shortcut to your new profile by creating a shortcut of the “Mach3.exe” file then right-click to “Properties” 3. Your new profile should now be useable. © 2014 Vital Systems, Inc. www.vitalsystem.com...
  • Page 18 1. Copy the macropump.m1s file from the macros folder of any default profile (Mach3\macros\<profile>\macropump.m1s) and paste it into the macros folder of your new profile(Mach3\macros\<yourNewProfile>\macropump.m1s). 2. After Mach3 is opened. Go to the general config to enable the macropump. © 2014 Vital Systems, Inc. www.vitalsystem.com...
  • Page 19 Vital CNC Control User Guide 3. Enable the “Vital CNC Control” brain and the “MPG Buttons Selector” brain (if using MPG). To do this, go to “Brain Control” from the “Operator” menu in Mach3. © 2014 Vital Systems, Inc. www.vitalsystem.com...

  • Page 20: Operation

    These buttons are wired to specific inputs on the HiCON or DSPMC 5. User and can be mapped to execute custom commands or macros in FN1 – [J5, Input 0] Programmable Mach3. Function FN2 – [J5, Input 1] Buttons FN3 – [J5, Input 2] © 2014 Vital Systems, Inc. www.vitalsystem.com...
  • Page 21 11. Cycle Start Initiates the execution of the current GCode File in Mach. Button [J5, Input 5] DSPMC: 12. Cycle Stop Stops the execution of the Current GCode File in Mach. Button [J5, Input 4] © 2014 Vital Systems, Inc. www.vitalsystem.com...

  • Page 22: Mpg Handwheel Controls

    Disarms the current system and stops all motion. The button can be 2. Estop Button twisted clockwise after being pressed to remove the system from [J5, Input 7] the Estop state. DSPMC: 3. Jog Increment Changes the current jog increment. Knob [J5, Input 7] © 2014 Vital Systems, Inc. www.vitalsystem.com...

  • Page 23: Troubleshooting

    Use Feedback gain if the “counts per unit” of the encoder is different from that of the motor’s (i.e. using linear encoders on the milling table). Otherwise, it is set to ‘1’. For more information, visit vitalsystem.com or email us at support@vitalsystem.com. © 2014 Vital Systems, Inc. www.vitalsystem.com...

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