Table of Contents
Troubleshooting
Related Manuals for ZincFive UPStealth 2
Summary of Contents for ZincFive UPStealth 2
- Page 1 USER MANUAL UPStealth® 2 This user manual provides the essential information you need in order to get the most from your UPStealth 2 Uninterruptible Power Supply & UPStealth 2 Software. Copyright © 2019 ZincFive Inc. All rights reserved.
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Page 3: Table Of Contents
Physical Characteristics STATUS SETTINGS POWER FAIL THRESHOLDS Batteries HIGH THRESHOLD UPStealth 2 Battery Panel & Battery Module Introduction STATUS SETTINGS POWER FAIL THRESHOLDS UPStealth 2 Battery Panel & Battery Module Overview ENHANCED SENSITIVITY Physical Characteristics... - Page 4 Battery Module Rack Mount Bracket Installation List of Event Types PIM Rack Mount Bracket Installation Relay Status Tab UPStealth 2 Battery Panel between rack & cabinet wall Event Tab UPStealth 2 Battery Panel installed Event Tab: Create New Event Battery Module Rack Mount Installation...
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Page 5: Introduction
Proprietary Information This document contains information that is confidential and proprietary to ZincFive, Inc. It may not be reproduced, distributed, or translated in any other language, in whole or in part, without written approval from ZincFive and/or its associated partners. -
Page 6: Warranty
This manual contains information to help owners and operators understand how to safely and properly prepare, install and operate the ZincFive UPStealth 2. Attention to this manual will help avoid risks, reduce repair costs and downtime, and increase the reliability of the UPStealth 2. -
Page 7: Safety
Don't leave interconnect cables plugged into batteries when not in use. This UPStealth 2 system is design for fail safe operation. With a failure of the UPStealth 2 UPS 1000W, the PIM will automatically bypass in order to provide Utility power to the Cabinet load. The Transfer switch internal to the UPStealth 2 UPS 1000W is a set of normally closed relay contact that default to the AC input connected to the AC output. -
Page 8: Warnings And Cautions Ups
Read this manual prior to installation and operation. If you have any questions about safe installation, operation or maintenance, contact ZincFive’s Support Department. Carefully unpack the components. Report any shipping or other damage at once. Never let live battery wires touch the UPS, the enclosure, or any other metal objects. -
Page 9: Ups Introduction
UPS Introduction The UPStealth 2 UPS 1000W is a 1000W UPS that utilizes an Intelligent Two Stage Operation with an oscilloscope function and is developed to operate with nickel-zinc batteries. It is designed for installation in all signalized and ITS cabinets and can be rack mounted in 2U - 19'' EIA racks or shelf mounted. -
Page 10: Physical Characteristics
The solid yellow LED will be ON when any of the user configurable relays are activated. 5. ETHERNET If your UPStealth 2 is connected to a network, direct connection to the ethernet port will allow access to the UPStealth 2 Software web application. The Ethernet port can also be used for local firmware updates. -
Page 11: Batteries
UPStealth 2 Battery Panel & Battery Module Introduction The UPStealth 2 Batteries are available in two form factors, the UPStealth 2 Battery Panel and UPStealth 2 Battery Module. Both are 500W form factors operating with nickel-zinc batteries and an intelligent battery management system. -
Page 12: Physical Characteristics
• In the ON position the AC from utility input is connected to the UPStealth 2 UPS 1000W providing power. UPStealth 2 UPS 1000W is passing utility Input power through to the CABINET LOAD as well as the UPS TEST OUPUT on the PIM. No Battery backup is used (assuming AC Utility power is present). -
Page 13: Physical Characteristics
33X series and NEMA traffic cabinets. The UPStealth 2 UPS 1000W has a TIP SWITCH function. If the device exceeds 15 degrees from level, the devices TIP SWITCH will become active and will disable the battery bus. To align, adjust the rack or shelf mounting so that the unit does not tilt in excess of 15 degrees from level. -
Page 14: Installing Upstealth 2 Ups 1000W
Installing UPStealth 2 Battery Panel 500W The UPStealth 2 Battery Panel 500W is not designed to be rack or shelf mounted. The flex design allows it to bend into the unused space between the rack and cabinet wall of 33X series cabinets as shown in the below figures. The space bar and speedy sleeve will assist with installation, use the provided figures and steps to install the UPStealth 2 Battery Panel. -
Page 15: Installing Upstealth 2 Battery Module 500W
Installing UPStealth 2 Battery Module 500W The UPStealth 2 Battery Module is installed by shelf mounting or rack mounting. For shelf installation, no other hard- ware is needed. For rack installation use the provided brackets (2) and screws (12) as shown in the figure below. -
Page 16: Wiring The System
Wiring the System Wiring Safety Make sure the incoming utility line power is disconnected before making any wiring connections to the PIM. Throughout installation, proper cable management is necessary for a clean install. Cables AC Power Interconnect Cable AC Power Adapter QTY: 3 QTY: 1 Length: 8ft... -
Page 17: Wiring The Ups With Pim
Ensure the CABINET LOAD, UTILITY INPUT, line and neutral are completely isolated from each other. • Ensure that the maximum peak load does not exceed the rating of the UPStealth 2 UPS 1000W. To prevent accidental shocks to personnel or damage to equipment, verify that the line, neutral, and ground wires to and from the PIM are going to the correct locations. -
Page 18: Communications And I/O
10 seconds to turn off the system. 2. Connect the UPStealth 2 Battery Panel or Battery Module AC INPUT to the TO BATTERY AC IN on the PIM using the supplied AC Power Interconnect Cable and AC Power Daisy Chain Cable as needed. When the battery unit is connected to AC the battery unit LED should: •... -
Page 19: Upstealth 2 Wiring Diagram
UPStealth 2 Wiring Diagram UPStealth 2 Wiring Diagram UPStealth® 2 User Manual | 16... -
Page 20: Upstealth 2 Maintenance
Front Panel Overview Description: The front panel of the UPStealth 2 UPS 1000W includes a 128x64 pixel monochrome LCD screen, a Navigation Dial, and a single push button. (The numbering system below correlates with the UPS Front Panel Overview on the next page) 1. -
Page 21: Status: Normal
Notes: The UPStealth 2 UPS 1000W will issue a single beep each time you press the BACK button, rotate the Navigation Dial, and or press the Navigation Dial. UPS Front Panel Overview STATUS: NORMAL Description: This is the UPStealth 2 UPS 1000W main status display, and the home screen for the UPS. -
Page 22: Status: Backup
STATUS: BACKUP Description: If the UPStealth 2 UPS 1000W switches from Utility power to Battery power, the top line of the main status display will be STATUS: BACKUP. This indicates that the UPStealth 2 is using battery power. Power Failure: Backup Mode Notes: STATUS: BACKUP UNAVAILABLE The UPS can be in a BACKUP UNAVAILABLE status. -
Page 23: Status System Log
STATUS SYSTEM LOG Description: View the system logs, from newest to oldest. These are diagnostic logs that are automatically recorded by the UPStealth 2 UPS 1000W. On The Display: • LOG #: This displays the log number. Logs are numbered sequentially. -
Page 24: Status Relay Status
STATUS RELAY STATUS Description: View the setting of all eight relays. An empty circle to the right of a relay indicates that the relay is on or off. A filled-in circle to the right of a relay indicates that the relay is on. The relay status will continually be updated as long as the screen is visible. Press Back to return to the Status Screen. -
Page 25: Status Settings
Description: This is the main Settings Menu. All UPStealth 2 UPS 1000W configuration options can be reached from this display, except for access to system logs and the relay status. Those two items are accessible through the main status display. -
Page 26: Status Settings Set Time/Date
STATUS SETTINGS SET TIME/DATE Description: Use this screen to set or view the system time and date, as well as control daylight-saving time adjustment. All events and time-based relay triggers are time-stamped with the system time and date. On The Display: •... -
Page 27: Status Settings Set Time/Date Set Time Format
STATUS SETTINGS SET TIME/DATE SET TIME FORMAT Description: Use this screen to choose if the system time is displayed in 12-hour or 24-hour format. On The Display: • 24 HOUR FORMAT: Allows you to choose 24-hour time display. Select this option with the Navigation Dial and then press the dial. -
Page 28: Status Settings Set Time/Date Set The Time
STATUS SETTINGS SET TIME/DATE SET THE TIME Description: Use this screen to enter the time. To Set the Time: • Press the Navigation Dial to select hours, rotate the dial to increment or decrement the hours, and then press the dial to set the hours value and select the minutes. -
Page 29: Status Settings Set Time/Date Daylight
STATUS SETTINGS SET TIME/DATE DAYLIGHT SAVING TIME Description: Use this screen to choose if system time automatically adjusts for daylight saving time. On The Display: • TURN ON DST: The system clock will automatically adjust for daylight saving time. Select this option with the Navigation Dial and then press the dial. -
Page 30: Status Settings Set Time/Date Set Date Format
STATUS SETTINGS SET TIME/DATE SET DATE FORMAT Description: Use this screen to select the system date display format. On The Display: • MM-DD-YY FORMAT: Allows you to display the date using the month-day-year format. Select this option with the Navigation Dial and then press the dial. -
Page 31: Status Settings Set Time/Date Set Date
STATUS SETTINGS SET TIME/DATE SET DATE Description: Use this screen to enter the date. The order that you enter the values depends upon your selected date format. To Set the Date in MM-DD-YY Format: • Press the Navigation Dial to select the month number, rotate the dial to increment or decrement the month (01-12), and then press the dial to set the month value and select the day. -
Page 32: Status Settings Events List
Description: Use this screen to create new events or display or edit existing events. The UPStealth 2 UPS 1000W relay setup and triggering includes the ability to program Boolean AND as well as OR functions using a single relay. -
Page 33: Status Settings Events List Define Event
STATUS SETTINGS EVENTS LIST DEFINE EVENT Description: Use this screen to modify or delete existing events. On The Display: • POWER FAILURE: Allows you to turn ON or OFF the power fail trigger. Also allows you to adjust the delay time after a power failure before the trigger is activated. -
Page 34: Status Settings Events List Define Event Power Failure
STATUS SETTINGS EVENTS LIST DEFINE EVENT POWER FAILURE Description: Use this screen to enable or disable the utility power fail trigger. You can also specify a delay time after the power failure event occurs before this event outcome is triggered. On The Display: •... -
Page 35: Status Settings Events List Define Event System Fault
Enable the trigger which is armed whenever a System Fault is detect. System Faults turns on the Red LED on the UPS. Refer to the UPStealth 2 Software section of this manual for all possible events recorded by the UPStealth 2 Software. -
Page 36: Status Settings Events List Define Event Time
STATUS SETTINGS EVENTS LIST DEFINE EVENT TIME Description: Use this screen to set a time-of-day range for which this event will be triggered. On The Display: • START: Allows you to specify the starting time, in 5-minute increments. Use the Navigation Dial to highlight START, rotate the dial to select the start time, and then press the dial to set the value. -
Page 37: Status Settings Events List Define Event Battery Capactiy
STATUS SETTINGS EVENTS LIST DEFINE EVENT BATTERY CAPACTIY Description: Use this screen to set a battery capacity lower limit for which this event will be triggered. On The Display: • BATTERY CAPACITY: Allows you to specify the minimum battery capacity, from 0% to 100% in 10-percent (10%) increments, for which this trigger will be TRUE. -
Page 38: Status Settings Events Define Event Relay
Use this screen to select a relay to activate if all configured triggers are TRUE. This is the only available outcome for an event created through the LCD interface on the UPStealth 2. You must use the UPStealth 2 Software to configure SMTP or SNMP notifications. -
Page 39: Event Save Confirmation
EVENT SAVE CONFIRMATION Description: Use this screen to save a newly defined or changed event. After pressing the BACK button from the DEFINE EVENT screen, the EVENT SAVE CONFIRMATION screen will prompt you to save your event. On This Display: •... -
Page 40: Status Settings Power Fail Thresholds
SET LINE QUALIFY TIME: Allows you to select the amount of time utility power must be within quality parameters before the UPStealth 2 switches from battery back to utility power. This protects your equipment from rapid power cycling, noisy power, or power frequency mismatches after a utility power failure. -
Page 41: Status Settings Power Fail Thresholds Set Low Threshold
Description: Use this screen to configure the minimum utility voltage before the UPStealth 2 UPS 1000W will switch to battery power. On The Display: • LOW THRESHOLD: Allows you to specify the minimum utility AC voltage before the UPStealth 2 will switch to battery power. -
Page 42: Status Settings Power Fail Thresholds Set High Threshold
Description: Use this screen to configure the maximum utility voltage before the UPStealth 2 UPS 1000W will switch to battery power. On The Display: • HIGH THRESHOLD: Allows you to specify the maximum utility AC voltage before the UPStealth 2 will switch to battery power. -
Page 43: Status Settings Power Fail Thresholds Set Enhanced Sensitivity
Description: Use this screen to configure the sensitivity to utility power quality before the UPStealth 2 UPS 1000W will switch to battery power. On The Display: • ENHANCED SENSITIVITY: Allows you to increase the sensitivity to variance of the utility waveform before the UPStealth 2 will switch to battery power. -
Page 44: Status Settings Power Fail Thresholds Line Qualify Time
SECONDS: Allows you to select the time period, in seconds, that the utility power must be within quality parameters before the UPStealth 2 switches from battery power to utility power. Your choices are 3, 10, or 30 seconds. Turn the Navigation Dial to select the line qualify time and then press the dial to set the value. -
Page 45: Status Settings Network
Press the BACK button when you are finished. Notes: • For your security, ZincFive strongly recommends that you change the default IP address to a value that is unique to your network. Network Status UPStealth® 2 User Manual | 42... -
Page 46: Status Settings About
ABOUT Description: Use this screen to display the firmware version and ZincFive Support contact information, as well as reset the UPStealth 2 UPS 1000W to factory settings. On The Display: • FW REVISION: Displays the current firmware version. -
Page 47: Status Settings About System Resets
On The Display: • CONFIG DATA ONLY: Resets the UPStealth 2 configuration data to factory default values and reboots the system. You will be presented with a confirmation screen after selecting this option. Press the Navigation Dial to confirm your request. -
Page 48: Upstealth® 2 Software
You can access any UPStealth 2 UPS 1000W by entering its IP Address (see "Network Settings ") into the address field of an internet browser window. You must be on the same network as the UPStealth 2. -
Page 49: Browsers
To connect to the UPStealth 2 Software, you will need to configure your computers Network settings. Below are instructions on how to connect to the web server in the UPStealth 2 UPS 1000W with your Windows or Mac computer. Windows Configuration •... -
Page 50: Login
Login When you first connect to a UPStealth 2 unit by entering its IP address into an internet browser, the device launches the UPStealth 2 software, which then displays a login screen. When this screen appears, enter your username and password and click the Login button. -
Page 51: Home Screen
Home Screen Once you are logged in and connected to a UPStealth 2, the software will bring up the Home screen. This is your navigation center for monitoring and managing the status of your UPStealth 2. At the top right corner of the Home page is a status display with a real-time view of the system voltage, load, and battery status. -
Page 52: System Log Tab
System Log Tab The System Log tab presents a list of power events that have taken place in the traffic cabinet. For each event, the main view lists the event's log number, the event source, a time stamp showing when the event occurred, an error message, the system ID, and a link to a waveform view, if one exists. -
Page 53: List Of Event Types
To view the waveform at the time an event occurred, if available, select that event row and click on the View Waveform button that appears to the right of the system id column. Below is a table outlining all possible events recorded by the UPStealth 2: Event Type Event... -
Page 54: Relay Status Tab
Relay Status Tab The Relay Status tab shows the status of the eight user programmable relays on the UPS, indicating whether each is on or off. Relay Status Tab 51 | UPStealth® 2 User Manual... -
Page 55: Events Tab
Events Tab The Events tab allows you to create, edit, or delete events that control operation of the UPStealth 2. Event Tab The tab displays a list of Events and clickable actions likes Add Event and Delete Event buttons, and No Event Configured. -
Page 56: Event Tab: Create New Event
The UPStealth 2 relay setup and triggering includes the ability to program Boolean AND as well as OR functions using a single relay. For more information on relays, please see the Event List section of this manual. -
Page 57: Settings Tab
• UPStealth 2 Name - Customize the name of the UPStealth 2. Each UPStealth 2 UPS 1000W is identified by an IP Address. This dialog allows you to also create a name for the UPStealth 2 unit, such as a street address indicating geographical location (e.g., "5th and Main"). -
Page 58: Network Settings Page
Static IP Address: Sets the IP address for this UPStealth 2. The default IP address is 192.168.1.51. Typically, the system manager will set up a spreadsheet with live links to the unique IP Addresses for each UPStealth 2, making it easy for users to log in to a specific UPStealth 2. -
Page 59: Firmware Settings Page
Settings Tab Firmware Settings Page The Firmware Settings page is used to view the information on the UPStealth 2 unit and update or reset its firmware. Settings Tab: Firmware Settings In the table view, the Serial Number column lists the unique identifier for the UPStealth 2 unit, and the Version column shows the current version of firmware installed. -
Page 60: Saving Time
Settings Tab Time Settings Page The Time page is used to set the system time and date for a UPStealth 2. Time must be set to accurately record events. Settings Tab: Time Settings The UPS is set with a 24-hour clock. -
Page 61: User Settings Page
Settings Tab: User Settings All UPStealth 2 units come with the preset password user. To reset the password, you will be asked to enter the old password and the new password, then re-enter the new password to confirm. Passwords can be up to 32 characters long and contain any alphanumeric or special character. -
Page 62: Messaging Settings Page
SMTP Server Password: Password to log into SMTP server where messages will be sent. • SNMP Server IP Address: IP address of the SNMP server you want the UPStealth 2 unit to send event information to. • SNMP Heartbeat Period: Configuration to send heartbeat messages to indicate the system is still powered on and able to notify the SNMP server that it is able to communicate. -
Page 63: Theory Of Operations
The UPStealth 2 UPS 1000W continuously monitors the incoming AC for voltage, frequency and waveform anomalies. When the pre-defined, or user defined AC thresholds are exceeded the UPStealth 2 UPS 1000W will transfer from AC Utility power to battery backup. The UPStealth 2 UPS 1000W will remain in battery backup and continue to supply power to the traffic signals/intersection until AC power is returned with a 3, 10, or 30 second delay (user defined) or the batteries are depleted. -
Page 64: Upstealth 2 Battery Panel & Battery Module
These devices communicate via CAN bus across the battery Digital and DC Power Interconnect Cable with the UPStealth 2 UPS 1000W. Upon loss of power the UPStealth 2 UPS 1000W will signal the Battery Panel/Battery Module to enable its battery DC bus to supply 57-43Vdc to the UPStealth 2 UPS 1000W which will convert the battery DC bus to 120Vac Pure Sine wave to support up to a 1000W load. -
Page 65: Upstealth 2 Pim
The terminal blocks can accept 10-12 AWG wire using a ring terminal or spade terminal. The UPS TEST switch on the PIM can be utilized to test the UPStealth 2 UPS 1000W which will go into backup mode by turning the switch from ON (UPS Mode) to OFF (TEST Mode). -
Page 66: Troubleshooting
The UPS TEST switch can be utilized as needed to verify the UPStealth 2 UPS 1000W is working properly. 1) Place the UPS TEST switch in the OFF position to remove utility input power going to the UPStealth 2 UPS 1000W. -
Page 67: Upstealth 2 Troubleshooting Chart
UPSteatlth 2 UPS 1000W emits a long beep, followed by a string of 6 short beeps Make sure battery LEDs are all on. UPStealth 2 system does not meet expected backup time 1) Make sure batteries are fully charged (White light blinking) and not in charge mode (Blue light) when doing run time testing. Batteries are not completely charged or are near the end of their service life. 2) Hot and cold extreme temperatures can impact runtime. 3) Check actual load on the home screen of the display or UPStealth 2 software to confirm that it is in the expected range Cabinet may have poor power factor. Account for power factor as part of the load. Battery Fault This can occur if there is a hardware failure or if the cold start button is pressed for over 10 seconds while the the battery is powered by AC. The LED on theBattery Panel/Module is RED Remove AC from the Battery Panel/Module. Force battery off by holding COLD START button down for 10 seconds to turn RED LED OFF. Return AC power and perform a Power Loss test to confirm battery will go into backup mode (GREEN LED). If RED light remains on the battery panel/module, contact technical support at Indicates a hardware failure. Contact ZincFive technical support at 888-517-7776 or The LED on theBattery Panel/Module is ORANGE support@zincfive.com. Power Interface Module (PIM) Operating Mode 1) System will go into BYPASS mode when the UPStealth 2 UPS 1000W is not connected to the PIM or not operational. Make sure the AC power from the PIM is connected to the UPS 1000W; both input and output AC must be connected. Confirm UPStealth 2 UPS 1000W is active (LCD screen is Always in BYPASS mode (BYPASS LIGHT IS RED) ON). 2) Internal contactor maybe damaged. Contact ZincFive technical support at 888-517-7776 or support@zincfive.com. UPStealth 2 Troubleshooting Chart UPStealth® 2 User Manual | 64... -
Page 68: Limited Warranty
ZincFive’s sole discretion. ZincFive is not liable for damages, which may include; uninterrupted or error free operation, loss of profits, loss of use, costs of installation or removal of defective equipment. ZincFive is not responsible for any damage or injury directly or indirectly incurred due to design, operation or defect of its products. There are no warranties for loss of data. - Page 69 All communications with the end customer will be handled via Purchaser’s representative. In the event that Product is returned and repairs are required or requested that are not covered as a warranty, ZincFive will provide such repairs only after receiving written authorization from Purchaser. ZincFive will then invoice Purchaser for such repair and Purchaser will make payment upon receipt of invoice.
- Page 70 Glossary Utility power typically 120 VAC 60 Hz Normally Closed Contact (circuit completed) NEMA AC Power grounded return National Electrical Manufacturers Association Nickel-Zinc American Wire Gauge Rechargeable battery chemistry that uses Nickel and Zinc (NiZn) ETHERNET Normally Open Contact (circuit not complete) A system for connecting a number of computer systems to form a local area network to control the passing of information between them...
- Page 71 Notes UPStealth® 2 User Manual | 68...
- Page 72 Notes 69 | UPStealth® 2 User Manual...
- Page 74 ZincFive, Inc. 20170 SW 112th Ave. Tualatin, Oregon 97062 zincfive.com/support 01100-00200-00027, rev H00 Copyright © 2019 ZincFive Inc. All rights reserved.