Brodie AddPak Installation & Operation Manual

Additive injection block

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Installation & Operation Manual
Brodie AddPak
Additive Injection Block
IOM AddPak R02
Page 1/24

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Summary of Contents for Brodie AddPak

  • Page 1 Installation & Operation Manual Brodie AddPak Additive Injection Block IOM AddPak R02 Page 1/24...
  • Page 2: Table Of Contents

    10 Specifi cations 11 Solenoid Input 12 Sensor Output 13 Wiring 14 Process Fluid Connections 15 Thermal Relief 15.1 AddPak Unit Assembly 15.2 AddPak Wiring Diagram 15.3 Process and Instrumentation Diagram (P&ID) 15.4 AddPak Illustration Appendix A Appendix B Page 2/24...
  • Page 3: Read Me First

    fi tness for a particular purpose with respect to this manual and, in no event, shall Brodie be Brodie does not assume responsibility for the liable for any special or consequential damages selection, use or maintenance of any product.
  • Page 4 2 Essential Instructions General Brodie International designs, manufactures and Unauthorized parts and procedures can affect the tests its products to meet many international product’s performance and place the safe oper- standards. As the instruments are sophisticated ation of your process at risk. Look-alike substi- technical products they must be installed, used tutions may result in fi...
  • Page 5 Brodie instrument do not place adverse stresses perature before being pressurized. upon it, the design of the instrument has not been assessed for the effects of traffi...
  • Page 6: Warranty Claim Procedures

    Buyer’s expense and return Products beyond making a reasonable commercial charges born by Brodie will be added to the cost of effort to arrange for procurement and shipping of repair or returned to Buyer “as received” at Buy- the Resale Products.
  • Page 7: Limited Warranty Continued

    This limited warranty is the only warranty made and/or erosion and the product has been coated by Brodie and can be amended only in a writing with Brodie’s recommended method of protection signed by an authorized representative of Brodie.
  • Page 8: Receipt Of Shipment

    Ship the container to: state and federal regulations. Brodie Meter Co., LLC Product Service Department The connections should be sealed to keep residual 19267 Highway 301 North fl...
  • Page 9: Storage

    6 Storage Brodie International instruments are precision de- instrument should be stored in a waterproof lined vices and should be handled and stored with care. wooden box. Desiccant packs should be taped to They should not be subjected to rough or improper...
  • Page 10: Standard Features

    Installation The Injector’s slim footprint allows for easy installation with minimal space requirements. As a slave injector, the versatile AddPak Chemical Injector easily incorporates into numerous applica- tions from PLC to TAS Systems. Page 10/24...
  • Page 11 Optional Accesories • Calibration Kit, including quick-coupler (female), cylinder, back pressure check valve, and spout. • 6 (maximum) slave injection blocks can be mount- ed, pumped, and wired for A/C + D/C on mounting back board IOM AddPak R02 Page 11/24...
  • Page 12: Functional Operation

    9 Mounting The AddPak Injection block can be mounted in any orientation provided the oval gears remain in a horizontal position. The inlet and outlet connec- tions can be vertical, horizontal, or inclined. To...
  • Page 13: Specifi Cations

    Black Wire Power & Signal Common Black Wire Power & Signal Common White Wire Pulse Signal White Wire Pulse Signal Green Wire Earth Ground Green Wire Earth Ground Certifi cations: FM, ATEX Certifi cations: FM, ATEX IOM AddPak R02 Page 13/24...
  • Page 14 Quick Connect Stem Protec- tor Swagelok P/N: SS-QC6- 1501145 Poppet – Check Valve AB 1014 Spring – Check Valve – Century Spring Corp. P/N: 1501147 72017S **Standard: Ryton Oval Gears, Consult Factory for Stainless Steel Options Page 14/24 IOM AddPak R01...
  • Page 15: Solenoid Input

    K factor data is transmitted into the control device. state as each magnet passes the sensor. When Brodie offers a calibration kit with dry break quick the gear and magnet are directly in line, the connections and a graduated cylinder. The custom- pickoff changes from off, to on, momentarily, er is responsible for performing calibration.
  • Page 16: Wiring

    DC com- mon or a specifi cally assigned termination. Do not Meter Sensor: Pulse Signal Output The AddPak Injection Block meter sensor the collector “low” or “off” or “false” with each output is an un-sourced, open collector, transistor pulse transmitted.
  • Page 17: Process Fluid Connections

    Fluid Inlet and Outlet Piping The piping from the additive pump to the AddPak The outlet tubing from the AddPak to the point of must be sized to ensure adequate fl ow to meet the injection is 1/2”. We recommend using stainless demand for injection.
  • Page 18: Addpak Unit Assembly

    15.1 AddPak Unit Assembly Page 18/24 IOM AddPak R01...
  • Page 19: Addpak Wiring Diagram

    15.2 AddPak Wiring Diagram 15.3 Process and Instrumentation Diagram (P&ID) IOM AddPak R02 Page 19/24...
  • Page 20: Addpak Illustration

    15.4 AddPak Illustration Page 20/24 IOM AddPak R01...
  • Page 21 Technical Confi guration SOLENOID STRAINER NEEDLE VALVE PULSE SENSOR INLET QUICK DISCONNECT 3/8” NPT NEEDLE VALVE OUTLET INJECTOR BLOCK 3/8” NPT CHECK VALVE IOM AddPak R02 Page 21/24...
  • Page 22: Appendix A

    Brodie International P.O. Box 450 (30459-0450) Phone: +1 (912) 489-0200 A Brodie Meter Co. LLC Company 19267 Highway 301 North Fax: +1 (912) 489-0294 www.brodieintl.com Statesboro, GA 30461, USA...
  • Page 23: Appendix B

    Appendix B Customer Problem Report For faster service, complete this form and return it along with the affected equipment to customer service at the address indicated below. If you require technical assistance, please contact the Product Service Depart- ment at the phone number listed below. Company Name: ____________________________________ Phone: ______________________________________ Technical Contact: __________________________________...
  • Page 24 Brodie International P.O. Box 450 (30459-0450) 19267 Highway 301 North Statesboro, GA, 30461 Email: sales@brodieintl.com Phone: +1 (912) 489-0200 Fax: +1 (912) 489-0294...

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