Bongioanni IDEA Series Installation And Servicing Instructions
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Bongioanni IDEA Series Installation And Servicing Instructions

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I N S TA L L AT I O N A N D S E RV I C I N G
I N S T R U C T I O N S
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Summary of Contents for Bongioanni IDEA Series

  • Page 1 I N S TA L L AT I O N A N D S E RV I C I N G I N S T R U C T I O N S tipo P...
  • Page 3 Dear customer, may we thank you for having chosen a BONGIOANNI product. This manual has been prepared with the aim to acquaint you with the boiler you have purchased. Please take time to read it because the instructions and suggestions on the installation, use and maintenance of your boiler will enable you to obtain the best results from our high quality product for a very long time.

  • Page 4: Conformity Statement

    CONFORMITY STATEMENT IDEA boilers are manufactured to the highest standard of quality, performance and safety in accordance with EC standards and requirements. They comply with Gas Safety Regulations and carry the CE mark. IDEA boilers are classified as type B 11BS and are designed for use on gas category II 2H3+ . The Manufacturer will not assume any responsibility for the non observance of any relevant statutory installation requirements, regulations and codes of practice, or any recommenda- tions and instructions included in this manual.
  • Page 5 GUIDE TO CONTENTS Description General remarks Boiler models Dimensional drawings Technical data Boiler components and ancillaries 1.5.1 Gas valves used 1.5.2 IDEA boilers with electric ignition IDEA boilers with electronic ignition Exploded drawings and parts list 1.6.1 Exploded view of boiler block unaccessoried version 1.6.2 Parts list IDEA unaccessoried version 1.6.3...

  • Page 7: Boiler Models

    DESCRIPTION GENERAL REMARKS IDEA boilers consists of a range of 6 atmospheric gas fired cast iron sectional boilers offering high efficiency and low emissions. Each heat exchanger comprises: - one front left section - a variable number of intermediate sections - one front right section all connected to each other by means of bi-conical nipples (St 37-2 DIN 1626).

  • Page 8: Dimensional Drawings

    DIMENSIONAL DRAWINGS IDEA 18 PV 27 PV IDEA PV IDEA FLOW CONNECTION (installation 3/4” 1” RETURN CONNECTION (installation) 3/4” 1” GAS CONNECTION 3/4” 3/4” FILL COCK CONNECTION 1/2”...

  • Page 9: Technical Data

    TECHNICAL DATA IDEA (P = with Polidoro burner) 18 PV 27 PV 36 PV No. of sections Nominal heat input 19.9 29.8 34.8 19.9 29.8 39.7 49.7 59.6 69.5 Btu/h 169,600 203,400 237,200 67,900 101,700 135,500 67,900 101,700 135,500 Nominal heat output 31,5 Btu/h 61,400...
  • Page 10 BOILER COMPONENTS AND ANCILLARIES GAS VALVES 1.5.1 IDEA BOILERS - ELECTRIC IGNITION GAS TYPE NATURAL GAS IDEA 18 T SIT NOVA 820 SIT NOVA 820 IDEA 27 T SIT NOVA 820 SIT NOVA 820 IDEA 36 T SIT NOVA 820 SIT NOVA 820 IDEA 45 T SIT NOVA 820...

  • Page 11: Exploded Drawings And Parts List

    EXPLODED DRAWINGS AND PARTS LIST EXPLODED VIEW OF BOILER BLOCK (unaccesoried version) 1.6.1...
  • Page 12 1.6.2 PARTS LIST IDEA UNACCESORIED VERSION IDEA N. DESCRIPTION 1 Flue hood 1846053 1846084 1846055 1846056 1846057 1846058 2 Ceramic rope ø 8 8567000 3 Front right side section 1830000 4 Intermediate section 1830500 5 Front left side section 1830900 6 Thermostat pocket 1764200 10 Rubber square gasket...
  • Page 13 EXPLODED VIEW OF BOILER BLOCK (accesoried version) 1.6.3...
  • Page 14 1.6.4 PARTS LIST IDEA ACCESORIED VERSION IDEA N. DESCRIPTION 18 PV 27 PV 36 PV 1 Flue hood 1846053 1846084 1846055 2 Ceramic rope ø 8 8567000 3 Front right side section 1830000 4 Intermediate section 1830500 5 Front left side section 1830900 6 Thermostat pocket 1764200...

  • Page 15: Control Panel

    1.6.5 CONTROL PANEL 1 2 3 4 °c DESCRIPTION FUNCTION RED LAMP “LOCKOUT” (I-model only) TO INDICATE LOCKOUT OF IONISATION CONTROL RED LAMP “BOILER VOLTAGE” TO INDICATE 220V BOILER VOLTAGE GREEN LAMP “PUMP OPERATING”(PV-models) TO INDICATE OPERATION OF CIRCULATING PUMP RED LAMP “CHIMNEY OBSTRUCTED”...

  • Page 16: Boiler Installation

    INSTALLATION AND OPERATING INSTRUCTIONS BOILER INSTALLATION The location chosen for the boiler must allow for the provision of a satisfactory flue and provi- de an adequate space for servicing and air circulation around the boiler, in accordance with requirements of Local Regulations, particularly in order to avoid any possible risk for the user or malfunctioning of the boiler.

  • Page 17: Electrical Supply And Connection

    ELECTRICAL SUPPLY AND CONNECTION The electrical installation and connection must be in accordance with the latest Local Authority Regulations. To simplify installation and servicing operations, all our gas boilers are fitted with a P.C.B. TYPE A. Connect the boiler to the electrical supply (see technical data § 1.4) ensuring that polarity is correct (PH = phase into pole 1 - N = neutral into pole 2) and that it is earthed properly The room thermostat should be connected between terminals No.7 and No.8 after remo- ving the yellow-red cable bridge between them.
  • Page 18 The legend and instructions for the connection of the circulating pump are on the previous page The connections between control panel and ionisation panel are already made by Bongioanni, as shown below. NERO SBPR MARRONE...

  • Page 19: Casing Assembly

    CASING ASSEMBLY IDEA boilers are supplied complete with assembled casing. Electrical and water connections can be made very easily without the need to desmantle any part of the casing. It is sufficient to open the front door to have complete access to the control panel. FIRST LIGHTING AND BOILER CONTROL Ensure that system and boiler are filled with water and both have been perfectly vented.
  • Page 20 2.7.2 IDEA BOILERS WITH ELECTRONIC IGNITION Turn the boiler thermostat dial to the required temperature. As soon as gas flows from the main burner, the ignition electrode will spark. If not, check that the correct voltage is being supplied to the gas control valve. If there is voltage, then replace the gas control.

  • Page 21: Switching The Boiler On

    2.7.4 CHECKING THE FLUE THERMOSTAT It is strongly recommended that the efficient and safe operation of the flue thermostat is checked as follows: - temporarily obstruct the flue above the darught diverter with an insulating material capable of enduring temperature of approx. 300°C - open all the windows of boiler room to ensure air circulation before lighting the boi- - the burner should stop within 2 minutes and the signal lamp indicating chimney should light (if not, flue thermostat should be replaced)

  • Page 22: Switching The Boiler Off

    IDEA BOILERS WITH ELECTRIC IGNITION 3.1.1 Turn the control knob to pilot position. PRESSURE CONTROL ADJUSTING SCREW PILOT PRESSURE KNOB Press it fully. As soon as gas flows from ADJUSTING SCREW pilot burner, the ignition electrode will spark. When pilot burner lights, wait approx. 20 seconds before releasing the knob.

  • Page 23: Flue Safety Thermostat

    FLUE SAFETY THERMOSTAT RE-STARTING THE BOILER The activation of the flue safety thermostat is indicated by a red signal lamp on the control facia corresponding to the symbol “chimney obstructed”. To re-start the boiler proceed as follows: turn off power supply remove the casing front panel to reach the flue thermostat reset button remove (unscrew) the plastic cover on the reset button push down the red reset button...
  • Page 24 12010 VIGNOLO (CN) - Via Cervasca, 6 - TEL. (0171) 407111 TELEX: 226662 SARB I - FAX: (0171) 407350...

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