MBW MM120 Operator's Safety And Service Manual

Mortar mixer

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O
'
S
PERATOR
S
AFETY
S
M
AND
ERVICE
ANUAL
MM120
This manual covers the following serial numbers
and higher for each model listed:
MM120 . . . . . . . . . . . . . . . . . . . 7070040
M
& P
M
ORTAR
LASTER
IXERS
www.discount-equipment.com
L17590 / 06.11.G
©MBW, Inc. 2005
Printed in the USA

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Summary of Contents for MBW MM120

  • Page 1 ANUAL MM120 This manual covers the following serial numbers and higher for each model listed: MM120 ....7070040 & P ORTAR LASTER IXERS www.discount-equipment.com...
  • Page 2 Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull, Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec, Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S.
  • Page 3: Table Of Contents

    ABLE ONTENTS Safety Information ..... . 1 Greasing Wheel Bearings ....10 Introduction .
  • Page 4 WARNING CALIFORNIA PROPOSITION 65 WARNING Engine exhaust and some of its constituents are known in the state of California to cause cancer, birth defects, and other reproductive harm.
  • Page 5: Safety Information

    MBW does monoxide, a poisonous, odorless, invisible not by the publication of these precautions, imply or in any gas. Death or serious illness may result if way represent that these are the sum of all dangers present inhaled.
  • Page 6 CAUTION(PRECAUCIÓN) CAUTION(PRECAUCIÓN) Read the operating instructions before operating this piece of equipment. Lea las Instrucciones Operativas antes de hacer funcionar esta parte del equipo. Improper towing can lead to damage or injury. Keep unauthorized, inexperienced, untrained people away from this equipment. Before Towing: Mantenga a las personas no autorizadas y sin entrenamiento alejadas de este equipo.
  • Page 7 WARNING WARNING ADVERTENCIA ADVERTENCIA MOVING PARTS CAN CRUSH AND CUT KEEP HANDS CLEAR! SHUT OFF ENGINE OR MOTOR ENGINE EXHAUST IS HAZARDOUS IF INHALED BEFORE SERVICING. USE ONLY IN A WELL VENTILATED AREA LAS PIEZAS MÓVILES PUEDEN IMPACTAR Y CORTAR ¡MANTENGA ALEJADAS SUS MANOS! EL GAS DEL ESCAPE DEL MOTOR ES APAGUE EL MOTOR ANTES DEL SERVICIO.
  • Page 8: Operating Instructions

    MIXER(MEZCLADORA) OPERATING INSTRUCTIONS INSTRUCCIONES DE OPERACIÓN PUSH Check oil in engine crankcase. MAKE SURE grid is CLOSED before starting and during operation. Place engage lever in “IDLE” position before starting engine. Open fuel valve. Close choke on engine. A warm engine may not need to be choked. Open throttle to “FAST”...
  • Page 9: Specifications

    PECIFICATIONS MM120 MM120 Batch Capacity 12 cu. ft. (0.34 cu. m.) Batch Size 3.5 - 4.5 bags Gas Engine Honda GX390 20.6 in.³ (389 cm³) Engine Speed 3300 rpm Drivetrain Enclosed Gearbox and Mechanical Clutch Axle 61” torsion axle Wheels...
  • Page 10: Operation

    PERATION Introduction Allow engine to warm up for one or two minutes. MBW equipment is intended for use in very severe Operating applications. They are powered by four cycle engines and are available in different sizes and a selection of engines.
  • Page 11 Close and latch the engine shroud. WARNING Rotate the drum into the locked position, and check Always check that axle, front leg, and tow bar that it is locked in place. hardware is tight before towing. Secure the tow pole and safety chains to the vehicle. Make sure safety bolt is in place.
  • Page 12: Maintenance

    AINTENANCE WARNING CAUTION Always exercise the stopping procedure before Always verify fluid levels and check for leaks after servicing or lubricating the unit. changing fluids. After servicing the unit, replace and fasten all Do not drain oil onto ground, into open streams, guards, shields, and covers to their original or down sewage drains.
  • Page 13: Lubrication

    Lubrication FIGURE 2 Grease both trunnions and pillow blocks daily. There are two grease fittings on each side of the drum. Oil clutch yoke shaft every 50 hours at the pivot points (see Figures 1 & 2). Checking Gearbox Oil OIL PIVOT Remove check plug on side of gearbox.
  • Page 14: Greasing Wheel Bearings

    Greasing Wheel Bearings Pack the entire bearing with grease, apply a light coat of grease to the bearing cup, and install. Jack the rear end of the mixer and support by side 10. Tap a new grease seal into place with a clean block. rails so that mixer is stable.
  • Page 15: Service

    ERVICE Assembly and disassembly should be performed by a Engine Shroud Removal service technician who has been factory trained on MBW Refer to Gearbox Drivetrain Assembly, page 20. equipment. The unit should be clean and free of debris. Pressure washing before disassembly is recommended.
  • Page 16: Drum Bearing & Seals Replacement

    Check alignment between the two coupler sprockets. 20. Begin pumping grease into trunnion cavity while Sprockets must be parallel and in-line. Adjust drum rotating main shaft back and forth. NOTE: If grease location if necessary. comes out through ball bearing seals, check that grease shield (steel washer) is installed and that Bolt pillow blocks to frame using four bolts (#25), bearing is fully seated in trunnion and cannot move.
  • Page 17: Engine & Gearbox Disassembly

    Engine & Gearbox Disassembly Support gearbox so it stands upright. Remove magnetic drain plug (#6) and drain oil. Refer to Gearbox Drive Assembly, page 18. Tip gearbox down onto a support so clutch housing faces down. Remove engine and gearbox from mixer. See Engine &...
  • Page 18: Parts Replacement Cycles And Tolerances

    Press both bearings (#1) onto shaft. 13. Place all three assembled gear shafts into housing and push them together until the bearings line up with Install key (#24) into pinion shaft (#9). the bores and they drop into place. Press gear (#13) onto shaft and install retaining ring 14.
  • Page 19: Replacement Parts

    Their sales engineers are available for professional consultation. If you cannot locate an M-B-W distributor in your area, contact MBW, Inc. or one of our Sales Branches listed below. When ordering replacement parts, be sure to have the following information available: •...
  • Page 20: Drum Assembly

    Drum Assembly - 16 -...
  • Page 21 HEX HEAD CAP SCREW, 1/2-13 x 1-3/4” F0813ELN NYLOC LOCKNUT, 1/2-13 F08SW WASHER, 1/2” REPLACEMENT KITS 01427 GREASE FITTING CAPS (Set of 12) 06090 TRUNNION ASSEMBLY (Includes 4,7-9) 17233* DRUM ASSEMBLY, MM120 * Includes trunnions, pillow blocks, shaft, paddles, & grid - 17 -...
  • Page 22: Gearbox Drive Assembly

    Gearbox Drive Assembly - 18 -...
  • Page 23 ITEM PART NO. DESCRIPTION QTY. 12887 ENGINE, HONDA 13 HP, GX390 07802 BUSHING, HONDA GX340 PTO 08918 RETAINING RING, EXTERNAL 09785 BALL JOINT 10021 BALL JOINT, LEFT HAND 17105 GEARBOX 17106 CLUTCH YOKE 17125 KEY, 1/4” x 5/16” x 1-1/2” LONG 17140 CLUTCH 18382...
  • Page 24: Gearbox Drivetrain Assembly

    Gearbox Drivetrain Assembly - 20 -...
  • Page 25 BUMPER, RUBBER 16783 SWITCH 16813 LATCH, METAL 16816 CATCH PLATE, METAL LATCH 16820 HARNESS, WIRING 16830 ENGAGEMENT HANDLE, MM120 17126 KEY, 3/8” SQUARE x 1-5/8” LONG 17142 CHAIN, COUPLER (Includes 15) 17148 SPROCKET, COUPLER 17189 ACTUATOR 17443 SHROUD, ENGINE (INCLUDES ITEMS: (3, 5, 6, 16, 17, 18 & 21)
  • Page 26: Gearbox Assembly

    Gearbox Assembly - 22 -...
  • Page 27 ITEM PART NO. DESCRIPTION QTY. 01105 BALL BEARING 01283 KEY, 1/4” SQUARE x 1-1/4” LONG 06266 RETAINING RING, INTERNAL 07203 DOWEL PIN 16021 BALL BEARING 16166 DRAIN PLUG, MAGNETIC 16966 GEARCASE 16967 GEARCASE COVER 16976 PINION SHAFT, 2” 16977 PINION SHAFT, 1-1/2” 16978 INPUT SHAFT 16979...
  • Page 28: Frame & Axle Assembly

    Frame & Axle Assembly - 24 -...
  • Page 29 PIN, HITCH 01170 SEAL, GREASE 01175 COVER, DUST 06442 WHEEL, ST175/80D13 05844 WHEEL NUT, 1/2-20 16728 FRAME, MM120 16564 TOW POLE, BALL HITCH (Includes 19-22) 16773 TOW POLE, PINTLE HITCH (Includes 19-22) 16743 LEG, FRONT 16771 CHAIN, SAFETY (10 ft.) 17195...
  • Page 30: Paddle Assembly

    Paddle Assembly - 26 -...
  • Page 31 ITEM PART NO. DESCRIPTION QTY. 17108 MAIN SHAFT, MM120 17570 PADDLE ASM, END RIGHT (Includes 6,7,10,11 & 14-17) 17571 PADDLE ASM, CENTER RIGHT (Includes 8,9,13,15,16,17) 17572 PADDLE ASM, CENTER LEFT (Includes 8,9,13,15,16,17) 17573 PADDLE ASM, END LEFT (Includes 6,7,10,11 & 14-17)
  • Page 32: Warranty

    1.This warranty does not cover any Used Equipment. "Used Equipment" such replacement or repair is the exclusive remedy provided hereunder. means any MBW machine or equipment that is not a New Machine or a Labor must be performed at an authorized MBW distributor. MBW Demonstration Machine.
  • Page 33 Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull, Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec, Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S.

Table of Contents