Programming procedure (operating and controlling terminal) ................12 Features and capabilities of the frequency converter and the program ..............13 Some programming options (differs for the V3D, VLD and VHD types!):............13 Information about the program versions ........................ 14 Information on program update ........................14 Procedure of programming ...........................
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H - I - J PROGRAMMER’S MANUAL V8.94.11- 5. Outputs menu................................ 42 Analogue outputs ..............................42 Digital outputs ..............................42 Timings ................................45 Example for the operation of the timer ......................45 Comparators ..............................46 Time periods ..............................47 Example for the operation of the digital output, timer and comparator .............. 48 6.
H - I - J PROGRAMMER’S MANUAL V8.94.11- Thank you for having decided in favour of PROCON Ltd’s frequency converter. This Instruction Manual contains all information necessary for starting up, programming and operating the frequency converter. Instructing graphic symbols Following graphic symbols will be used in this manual: This symbol is used for those instructions whose negligence could cause personal injury, damage in the equipment and property damage.
H - I - J PROGRAMMER’S MANUAL V8.94.11- Serial line communication The RS485 serial line communication is implemented with a 6-pole telephone connector and a 6-wire telephone cable of custom length. If the cable becomes faulty or a new cable is needed for any other reason, followings have to be considered for the replacement: CAUTION Since the serial line connectors also carry supply voltage (+9 V), the assignment of the connector socket pins is...
H - I - J PROGRAMMER’S MANUAL V8.94.11- Programming terminal Using the programming terminal, setting, inspection and display can be made through the serial line. The programming terminal is equipped with a 4x16-character display, 11 push buttons as well as error and operating state signalling.
H - I - J PROGRAMMER’S MANUAL V8.94.11- Operation of the push buttons of the lower (control) group With the push buttons of the lower group, the operation of the frequency converter can be controlled, if earlier the terminal was selected for the control (4-8-1 terminal control menu item). The lower four push buttons operate independently of the upper push buttons.
H - I - J PROGRAMMER’S MANUAL V8.94.11- At the end of the menu the setting follows. The setting procedure • On pushing the “Enter” button the cursor in the lower row starts to blink, signalling the parameter to be ready for setting. •...
H - I - J PROGRAMMER’S MANUAL V8.94.11- Display mode On pushing the “Display” button the display changes to data display mode. Return to programming mode is made with the “Escape” button. In Display mode, a possible state of the screen is shown below: (The display layout can freely be configured: any parameter can be displayed in any row) Row 1 shows the state consisting of three parts: - the motor’s state: Run / Stop,...
Both programs are available on CD as attachment of the adapter (interface) unit or can be downloaded from www.procon.hu Operating terminal ▪ This terminal allows programming the parameters of the quick menu, displaying 2 parameters and generating reference signal.
H - I - J PROGRAMMER’S MANUAL V8.94.11- Functions of the push buttons (operating and controlling terminal) ▪ Change between display mode and programming mode (Escape) ▪ Parameter setting mode: shift the cursor to the left ▪ Repeated push: exit parameter setting mode without saving (until the cursor blinks) ▪...
(built in the frequency converter). For the continuous inspection of all parameter values use of a display may be needed. Some options for being built in the equipment (differs for the V3D, VLD and VHD types!): •...
H - I - J PROGRAMMER’S MANUAL V8.94.11- Information about the program versions Due to our continuous program developing and our efforts to meet our customers’ demands we reserve our rights to alter the program! The program versions are indicated in both the Programmer’s Manual and the 11 System menu of the frequency converter (e g.
H - I - J PROGRAMMER’S MANUAL V8.94.11- Packed menu system 0 - Quick menu 3 - Stops 6 - Motor 10 - Displays continued continued 0-1 control Tup 10-1 row 1. 3-11 brake operation 6-11 R stator meas. 0-2 control Tdown 10-4 row 4.
H - I - J PROGRAMMER’S MANUAL V8.94.11- 0. Quick menu This menu permits the parameters frequently modified by the user to be set at the same place. The parameters here can be set in their own menus, too! Following parameters can be set here (in basic state): •...
Even if the frequency reference signal is set to a higher value, the fmax value is effective! f maximum * For V3D type equipment without controlling terminal the default setting is 100 Hz fmin, the lowest frequency. 0,1 - 1000,0...
H - I - J PROGRAMMER’S MANUAL V8.94.11- 1. Operation mode menu In this menu, the most important parameters of the operation mode of the frequency converter can be set. Following parameters can be set here: • terminal regulation reference signal, •...
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H - I - J PROGRAMMER’S MANUAL V8.94.11- Submenu Explanation, further submenus Values Default setting Unit 0,1 - 6000,0 100,0 1-5-6 correspondence frequency Hz 1-5-7 dimension percent This serves establishing and displaying the piece reference signal corresponding mass manufacturing process. mass The correspondence needs to be related to 100 length...
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H - I - J PROGRAMMER’S MANUAL V8.94.11- Submenu Explanation, further submenus Values Default setting Unit 1-6-5 regulation start / stop In Control mode, if the frequency converter operates durably near to the fmin frequency within a given hysteresis, this appoints the time limit after which “waiting” state will be effectuated, and it appoints also the value of the error signal which starts the control process again.
H - I - J PROGRAMMER’S MANUAL V8.94.11- Submenu Explanation, further submenus Values Default setting Unit Permits the parameter setting of the signal which is used to modify the reference signal of the control or regulation tasks. modification 1-8-1 source of the modification signal dig.
H - I - J PROGRAMMER’S MANUAL V8.94.11- The modifying signals of variable value (analogue IN or motorised potentiometer) can modify he reference signal according to the following relationship lower [ % ] +upper [ % ] 100 % Normal modification: modified reference signal [%] = reference signal [%] - lower [%] + modification [%] x K Inverse modification: modified reference signal [%] = reference signal [%] + lower [%] - modification [%] x K...
H - I - J PROGRAMMER’S MANUAL V8.94.11- reg.ref.s. reg.ref.s. reg. T reference error signal signal driving / technology reg. T reg.ref.s. reg.ref.s. down down modification sensor signal Type of regulation: - PI: (Ad=0) - PD: (Ti=N) - P: (Ad=0, Ti=N) - I: (Ad=0, Ap=0) - PID:...
H - I - J PROGRAMMER’S MANUAL V8.94.11- An example for the regulation At setting the PID parameters be very careful, Error signal because the quality of the regulation depends on this setting! Prior to setting the parameters, clarify if the job needs proportional regulation, PI regulation or really a PID regulation? The absolute limitation of the output frequency (f) is...
H - I - J PROGRAMMER’S MANUAL V8.94.11- 2. Starts menu This main menu includes the parameters related to the starting of the motor operated by the frequency converter. Following parameters can be set here: • normal rise time, • mode of rise, •...
H - I - J PROGRAMMER’S MANUAL V8.94.11- Explanation of the acceleration with breakpoints Submenu Explanation, further submenus Values Default setting Unit Acceleration without breakpoints (normal) and normal normal with breakpoints (multistep acceleration) can be multistep acceleration selected type The duration is the time necessary for running from the previous frequency to the prescribed one. The starting point of the characteristics is 0 Hz.
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H - I - J PROGRAMMER’S MANUAL V8.94.11- Submenu Explanation, further submenus Values Default setting Unit After having put the system under voltage or after function commands inhibit, stop and roll out, the start disable system can only be started from the start input (terminal block) if prior to that the input was in stop state! always: The...
H - I - J PROGRAMMER’S MANUAL V8.94.11- 3. Stops menu This main menu includes the parameters related to stopping the motor operated by the frequency converter. Following parameters can be set here: • normal fall time, • mode of fall, •...
H - I - J PROGRAMMER’S MANUAL V8.94.11- Submenu Explanation, further submenus Values Default setting Unit Deceleration without breakpoint (normal) and with normal normal breakpoint (multistep deceleration) multistep deceleration selected. type Duration is the time necessary to decelerate from the prescribed frequency to the previous one. The starting point of the characteristics is 0 Hz.
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H - I - J PROGRAMMER’S MANUAL V8.94.11- Submenu Explanation, further submenus Values Default setting Unit In case of stop with spin out, during this time an 0,1 - 1000,0 other start command remains ineffective, for free time disabling a restart. 2-8 start mode: in „normal”...
H - I - J PROGRAMMER’S MANUAL V8.94.11- Start command with pulse control, from terminal blocks (using a terminal similarly to the operation of the start and stop buttons) The minimum pulse width will be established by the extent of debouncing, in 2ms steps (menu 4-9-5). active START command active...
• Digital IN 5.: Default setting at VLD and VHD types: External error (or IRE2 input option) at V3D types digital or IRE input option • Digital IN 6.: Default setting at VLD and VHD types: Stop (or IRE2 input option) at V3D types digital or IRE input option •...
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4-1-1 type voltage The jumper belonging to the input has to be set current according to the equipment type (s. Manual). (At V3D: A1, at VLD - VHD: A1P, A1N) 4-1-2 features normal normal 4-1-2-1 type signed value signed value: referring to the mid-position.
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H - I - J PROGRAMMER’S MANUAL V8.94.11- Submenu Explanation, further submenus Values Default setting Unit This parameter permits the source of the Start/Stop, Direction and Jog inputs to be selected. logical control The above signals in default setting are valid from the terminal blocks. For terminating source them the input(s) have to be reconfigured to an other function or to „N”! 4-8-1 terminal control...
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H - I - J PROGRAMMER’S MANUAL V8.94.11- Submenu Explanation, further submenus Values Default setting Unit Selecting logical function commands and activation of program or counter function can be made 4-11 here! digital input 1. logical functions 4-11-1 type selection logical functions N: It means inactive input, except for IRE input.
H - I - J PROGRAMMER’S MANUAL V8.94.11- Explanation of the logical functions start switch: continuous start command. If multiple inputs are programmed as start switch, they are in logic “AND” relation. start switch inverse: its function is the same as that of the start switch, but it starts the motor in the opposite of the appointed direction.
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H - I - J PROGRAMMER’S MANUAL V8.94.11- motorized potentiometer up: if the source of the actual reference signal or modifying signal is the motorized potentiometer, then this input effects its increase. motorized potentiometer down: if the source of the actual reference signal or modifying signal is the motorized potentiometer, then this input effects its decrease.
H - I - J PROGRAMMER’S MANUAL V8.94.11- Explanation of the program functions program inhibit: inhibits the running of the programs. It is in logic “AND” connection with menu item 9-10-1. program suspension: the time limitation of the actually active program (9-x-3-6) becomes longer by the time of the active state of the input.
H - I - J PROGRAMMER’S MANUAL V8.94.11- Slave equipment parameters The system supplements the signals received through (CAN bus) line for the slave equipment! (The master/slave conjunction can be implemented in both regulation and control operation mode!) Readjustment of the frequency ratio or rotation speed ratio permits the slave motor to rotate with a rotation speed different from but fully proportional to that of the master motor.
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H - I - J PROGRAMMER’S MANUAL V8.94.11- Submenu Explanation, further submenus Values Default setting Unit 4-30 slave data 0,01 - 10,00 1,00 4-30-1 frequency ratio (slave multiplier) In control it can be used for pre-coupling depending on the frequency of the master. 4-30-2 rotation speed ratio Rotation speed of the slave related to that of the master.
In case of 1-phase IRE, the IRE B input can be used as digital input. At V3D types, for IRE inputs input 5 and input 6 can only be used, at types VLD and VHD primary inputs 7 and 8, for a second IRS input inputs 5 and 6 can be used at proper configuration.
It can be a rotation speed decreased or increased by gears. Digital outputs The number of possible digital outputs is at V3D types 2, at VLD and VHD types 3. With built in relay (or optocoupler) outputs there is possibility for the indication of operation modes, indication of the state of comparators connected to internal parameters and for other programmable features (PID extender, period).
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H - I - J PROGRAMMER’S MANUAL V8.94.11- Submenu Explanation, further submenus Values Default setting Unit When selecting a motor parameter take care of its correct setting! In case of feedback signal, the output displays the measured value related to 100%. analogue output 1.
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H - I - J PROGRAMMER’S MANUAL V8.94.11- Submenu Explanation, further submenus Values Default setting Unit Signalization of the operation modes or of the state of the comparators, timing function, setting of 5-11 PID extension or inactive state (“N”). digital output 1. ready 5-11-1 signal source ready...
H - I - J PROGRAMMER’S MANUAL V8.94.11- Timings The timer serves delaying the active state of an internal signal, or limiting the active state. This internal signal can be digital output, comparator output, time interval or digital input. Submenu Explanation, further submenus Values Default setting...
H - I - J PROGRAMMER’S MANUAL V8.94.11- Comparators With the comparators, different variables can be compared e.g. the actual value of the motor current can be compared with a preset value, and accordingly a digital output or a virtual input can be operated. Submenu Explanation, further submenus Values...
H - I - J PROGRAMMER’S MANUAL V8.94.11- Time periods With the use of the time intervals operation according to the calendar can be set. There is possibility for setting every day, every weekday or operation intervals repeated in each week! „Time interval1,2,3”...
H - I - J PROGRAMMER’S MANUAL V8.94.11- Example for the operation of the digital output, timer and comparator These settings make it possible to have a delayed signal assigned to any value of a selected parameter, which can be visualized at digital output, too.
H - I - J PROGRAMMER’S MANUAL V8.94.11- 6. Motor menu In this menu, the motor connected to the frequency converter, and the special parameters needed for the operation of the motor can be set. Followings can be set here: •...
H - I - J PROGRAMMER’S MANUAL V8.94.11- Submenu Explanation, further submenus Values Default setting Unit 50 - 200 6-7-3 heat Correction of the calculated thermal model. (The user can make the modification according to the ambient thermal load of the motor.) In colder ambience, higher load is permissible for the motor.
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H - I - J PROGRAMMER’S MANUAL V8.94.11- Submenu Explanation, further submenus Values Default setting Unit The maximum rotation speed occurring at the 1 - 30000 3000 6-12 given application. At identifying the magnetization n maximum curve, the motor test suits the section with weakened field between the nominal point and this point.
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H - I - J PROGRAMMER’S MANUAL V8.94.11- Submenu Explanation, further submenus Values Default setting Unit Correction of the regulator parameters calculated from the motor data. Higher values permit faster 6-20 response, while lower values permit more quiet and silent running. I regulator 0 - 500 6-20-1 proportional effect...
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H - I - J PROGRAMMER’S MANUAL V8.94.11- Submenu Explanation, further submenus Values Default setting Unit Whether the effect of warming should be 6-26 considered at the rotor resistance. With the R rotor warming of the motor the rotor resistance adaptation changes.
H - I - J PROGRAMMER’S MANUAL V8.94.11- The motor current vs. time ∙current limit inv.max e.g.: I =4 A current limit=120 % =9 A inv.max =4 A ∙1,2=4,8 A I ̂ =4,8∙√2=6,79 A >I ̂ Since I , if necessary even this inv.max current can develop.
H - I - J PROGRAMMER’S MANUAL V8.94.11- 7. U/f ratio menu In this menu the voltage vs. frequency curve can be given or modified. Followings can be set here: • typical characteristics, • U/f modifications, • points of any frequency vs. voltage curve Submenu Explanation, further submenus Values...
H - I - J PROGRAMMER’S MANUAL V8.94.11- U/f characteristics U [ V ] U [ V ] 0,8U 0,8U 0,6U 0,6U 0,4U 0,4U 0,2U 0,2U f [ Hz ] f [ Hz ] 0,2f 0,4f 0,6f 0,8f above f 0,2f 0,4f 0,6f...
Even if the frequency reference signal is set higher, the f maximum will prevail! * For V3D types without setting terminal the default setting is 100Hz The lowest frequency that can be given to the 0,01 - 1000,0...
H - I - J PROGRAMMER’S MANUAL V8.94.11- 9. Programs menu In this menu, parameters connected with special process control services can be set. Followings can be set here: • counters, • program activations, • programs, • program sequences The program menu includes the counters, by which the pulses given to the input can be counted and accordingly the comparator can be activated if necessary or the equipment can be halted with stop.
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H - I - J PROGRAMMER’S MANUAL V8.94.11- Submenu Explanation, further submenus Values Default setting Unit level level 9-10-4 type pulse This refers to the input activating the program! level: The program runs until the input is active. pulse: The program starts on pulse, its stop can be effectuated by the end of the time limit, a stop given from an input, or program disabling etc.
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H - I - J PROGRAMMER’S MANUAL V8.94.11- Submenu Explanation, further submenus Values Default setting Unit 9-12 program 2. ● ● The setting is the same as that of item 9-11 program 1. ● 9-25 program 15. Program group can be created by appointing any number of programs (programs 1 to 15). 9-26 On activating the sequence, the programs in the sequence run down one after another, according sequence 1.
H - I - J PROGRAMMER’S MANUAL V8.94.11- Submenu Explanation, further submenus Values Default setting Unit 9-26-6 group 9-26-6-1 begin 1 - 15 The program group starts at the program with this number. 1 - 15 9-26-6-2 end The program group stops at the program with this number.
H - I - J PROGRAMMER’S MANUAL V8.94.11- 10. Displays menu In this menu settings connected with the appearance of the display can be made. Followings can be set here: • the values to be displayed by row, • productivity matchings, •...
H - I - J PROGRAMMER’S MANUAL V8.94.11- Dynamic state back indications These items are displayed in the mid if the status row. Display happens in the moment of occurrence, and it lasts at least until the minimum perception time (approx. 0.4 sec), or until the dynamic operation state exists. In case of more than one status to be displayed the frequency converter displays all of them sequentially one after the other (changing approx.
H - I - J PROGRAMMER’S MANUAL V8.94.11- Productivities Using the productivity parameters, there is possibility to display any technology value, which is in linear conjunction with some parameter selectable in the 10-x-1 selection menu. This proportionality can be established with a compliance value assigned to the nominal value or to 100%. Four different productivity values can be set.
H - I - J PROGRAMMER’S MANUAL V8.94.11- Submenu Explanation, further submenus Values Default setting Unit 10-8 productivity 2. 10-9 The setting is the same as that of item 10-7 productivity 1. productivity 3. 10-10 productivity 4. Setting the individual dimensions up to 4 characters. 10-11 user define xxxx...
H - I - J PROGRAMMER’S MANUAL V8.94.11- 11. System parameters menu In this menu, the factory set parameters and the individual system parameters relating to the frequency converter can be inspected or set. The items here: • operations connected with parameters, •...
H - I - J PROGRAMMER’S MANUAL V8.94.11- Submenu Explanation, further submenus Values Default setting Unit 11-1-2 save parameters The actual parameter settings can be stored in memory or terminal. After the successful setting of an application, it is worth saving the parameter set. In case of similar settings of more equipment, after having saved in the programming terminal, the parameters can be uploaded in other equipment, too.
H - I - J PROGRAMMER’S MANUAL V8.94.11- Exceptions at loading the parameters set Depending on the source of loading or on the parameter set to be loaded, the parameters and settings below will be loaded in the following cases only (X): From terminal memory From the frequency...
H - I - J PROGRAMMER’S MANUAL V8.94.11- Macros Submenu Explanation, further submenus Values Default setting Unit This serves the limitation of the parameters displayed in the menu system. 11-4 Some parameters can always be seen. Such are the 11-4-1 macro select, the 11-25-1 select Macro password, and the 11-25-2 give password.
H - I - J PROGRAMMER’S MANUAL V8.94.11- Variable system parameters Submenu Explanation, further submenus Values Default setting Unit Settings needed for the remote control of the equipment. Equipments connected to the same bus 11-5 must have different identifiers, but identical data transmission rates! remote control 1 - 16 11-5-1 identifier...
H - I - J PROGRAMMER’S MANUAL V8.94.11- Submenu Explanation, further submenus Values Default setting Unit Item for setting the special output parameters of the frequency converter. 11-8 output error error 11-8-1 no motor no error Option for setting error signalisation in case of not connected motor terminal block or underload.
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H - I - J PROGRAMMER’S MANUAL V8.94.11- • regulation to rotation speed, along with angle position monitoring or rotation speed ratio slave settings: regulation, regulation reference signal source: CAN, CAN bus: slave, feedback signal: IRE position, slave data, IRE data After starting the slave(s) take(s) the position given by the master then the master and the slave(s) run at the preset rotation speed ratio.
H - I - J PROGRAMMER’S MANUAL V8.94.11- Read only parameters Submenu Explanation, further submenus Value Manufacturing date, type, serial number of the equipment and description of the options. 11-18 manufacturing number pl.: 1208 11-18-1 year, month pl.: 7,50 kW 11-18-2 power pl.: 426 11-18-3 serial number...
H - I - J PROGRAMMER’S MANUAL V8.94.11- Submenu Explanation, further submenus Values Default setting Unit Passwords can be entered here for setting password parameters and different priority levels. The 11-25 installer has a higher priority than the user, so the installer password permits also the change of password those parameters protected with user password.
H - I - J PROGRAMMER’S MANUAL V8.94.11- 12. Events menu The event log can store 256 events along with the belonging point of times. 12 Events Equipment identifier (1) Name of event Switch on (Switch on) 2007.06.05 Number of event (0) Time 16:31:05 Operation hour 1 (34h)
H - I - J PROGRAMMER’S MANUAL V8.94.11- 13. Errors menu The error log can store 256 errors along with the belonging point of times. The frequency converter can be started only after acknowledging the „0” error. In case of an error the frequency converter stops, the ERROR LED is flashing and in the status display !Error! appears: Status display ! Error ! Stop...
H - I - J PROGRAMMER’S MANUAL V8.94.11- Error acknowledgement The errors can be acknowledged in the following ways: • switching the frequency converter off and on, • giving a rising and falling edge to the input programmed for acknowledgement, •...
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H - I - J PROGRAMMER’S MANUAL V8.94.11- Aut. Displayed text Short description of the error Troubleshooting ack. The motor phase U, V or W is broken (not Phase error Check the cabling and connections ✓ connected) or high current asymmetry on between the equipment and the motor.
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H - I - J PROGRAMMER’S MANUAL V8.94.11- Aut. Displayed text Short description of the error Troubleshooting ack. Insufficient parameter selection for the Par.err.An.IN1-4 Checking and improving the setting of the given number of analogue inputs. (The parameter (P.An.IN1-4) selected input has more than one function.) coherent parameters have been selected selected...
H - I - J PROGRAMMER’S MANUAL V8.94.11- Programming guide Below, sample programs are shown for some frequently used control and regulation tasks. They may help at programming. Control from terminal between 5 and 60 Hz Submenu Setting 1-5-1 source of the control reference signal terminal 4-8-1 terminal control...
H - I - J PROGRAMMER’S MANUAL V8.94.11- Regulation on pressure using a 4 to 20 mA pressure remote transmitter Let the pressure remote transmitter be of measuring range of 0 to 10 bar, the pressure to be kept should be adjustable between 4 and 8 bar.
H - I - J PROGRAMMER’S MANUAL V8.94.11- Regulation on rotation speed, using IRE Let the IRE be of 1000 pulse/revolution and the maximum rotation speed 5000. The rotation speed should be adjustable between 50 and 3000, The rotation speed to be kept should be 2000. The motor should have two poles.
H - I - J PROGRAMMER’S MANUAL V8.94.11- Explanation of important definitions / abbreviations analogue signal source which can be connected to the terminal block (voltage, current, analogue input potentiometer) analogue output analogue signal output on the terminal block (voltage / current) breakpoint point of a curve where it changes some of its characters (e.g.
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H - I - J PROGRAMMER’S MANUAL V8.94.11- quick menu collection of the most common parameters used for programming reference signal the value to be set at regulation or control according to the external conditions, the output frequency will set in to the value at which regulation the feedback signal becomes equal with the preset value of the reference signal.
H - I - J PROGRAMMER’S MANUAL V8.94.11- Notes ..................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................- 86 -...
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PROCON Hajtástechnika Kft. H-1047 Budapest, Kisfaludy u. 4. Tel./fax: +36 1 370 9699 +36 1 379 5387 e-mail: procon@procon.hu info@procon.hu Internet: www.procon.hu XIII VIII XVII XVIII XXII XXIII Issue: January 2019...
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