ABB KLF Instruction Leaflet

Loss-of-field relay
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Effective:
January 1997
Supersedes I.L. 41-748.21B, Dated December 1993
( | ) Denotes Changed Since Previous Issue
!
CAUTION
Before putting protective relays into ser-
vice, make sure that all moving parts oper-
ate freely, inspect the contacts to see that
they are clean and close properly, and oper-
ate the relay to check the settings and elec-
trical connections.
1. APPLICATION
These relays have been specially designed and
tested to establish their suitability for Class 1E
applications in accordance with the ABB Power
T&D Company program for Class 1E Qulification
Testing ad detailed in bulletin STR-1. Materials
have been selected and tested to insure that the
relays will perform their intended functions for their
design life when operated in a normal environment
as defined by ANSI standards when exposed to
radiation levels up to 10
to seismic events producing a Shock Response
Spectrum within the limits of the relay rating.
"Class 1E" is the safety classification of the elec-
tronic equipment and systems in nuclear power
generating stations that are essential to emergency
shutdown of the reactor, containment isolation,
cooling the reactor, and heat removal from the con-
tainment and reactor, or otherwise are essential in
preventing significant release of radioactive mate-
rial to the environment.
The KLF relay is a single-phase relay connected to
the ac side of a synchronous machine and contains
three units connected so that the operation of two
units sounds an alarm warning the operator of a
low excitation condition, and the additional opera-
All possible contingencies which may arise during installation, operation or maintenance, and all details and
variations of this equipment do not purport to be covered by these instructions. If further information is desired
by purchaser regarding this particular installation, operation or maintenance of this equipment, the local ABB
Power T&D Company Inc. representative should be contacted.
Printed in U.S.A.
ABB Power T&D Company Inc.
Power Automation and Protection Division
Coral Springs, FL 33065
4
rads, and when subjected
Type KLF
Loss-of-Field Relay
(For Class 1E Application)
tion of the third unit sets up the trip circuit. The
relay can be applied without modification to all
types of synchronous machines, such as turbo gen-
erators, water wheel generators or motors.
The KLF relay is designed for use with 3-phase 3-
wire voltage supply and may use wye or delta-con-
nected voltage transformers. The type KLF-1 relay
may be used to increase security during inadvert-
ent loss-of-potential (such as due to a blown poten-
tial fuse).
2. CONSTRUCTION
The relay consists of two (2) air-gap transformers
(compensators), two tapped auto-transformers,
one reactor, one cylinder-type distance IT, direc-
tional unit with adjustable reactor, an under-voltage
unit with adjustable resistor, telephone relay with
solid state time delay circuit, and an ICS indicating
contactor switch.
2.1 Compensator
The compensators, which are designated T
T
, are two (2) winding air-gap transformers
C
ure
2). The primary or current winding of the
long-reach compensator T
terminate at the tap block. They are marked 2.4,
3.16, 4.35, 5.93, 8.3, 11.5, 15.8. The primary wind-
ing of the short-reach compensator T
seven taps which terminate at this tap block. They
are marked 0.0, 0.91, 1.27, 1.82, 2.55, 3.64, 5.1.
Voltage is induced in the secondary which is pro-
portional to the primary tap and current magnitude.
This proportionality is established by the cross sec-
tional area of the laminated steel core, the length of
an air gap which is located in the center of the coil,
and the tightness of the laminations. All of these
factors which influence the secondary voltage pro-
portionality have been precisely set at the factory.
Instruction Leaflet
41-748.21C
and
A
(Fig-
has seven taps which
A
also has
C

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Summary of Contents for ABB KLF

  • Page 1 If further information is desired by purchaser regarding this particular installation, operation or maintenance of this equipment, the local ABB Power T&D Company Inc. representative should be contacted.
  • Page 2 41-748.21C Front View Rear View Figure 1. Type KLF Relay The clamps which hold the laminations should not The sign of M is negative when the R lead is above be disturbed by either tightening or loosening the the L lead. M is positive when L is in a tap location clamp screws.
  • Page 3 41-748.21C arm is clamped has a wedge and cam construc- tion, to provide low-bounce contact action. A casual inspection of the assembly might lead one to think that the contact arm bracket does not clamp on the hub as tightly as it should. However, this adjustment is accurately made at the factory and is locked in place with a lock nut and should not be changed.
  • Page 4 The stationary contact housing is held in position by a spring-type clamp. The Figure 3. Internal Schematic of Type KLF Relay in FT-41 Case spring adjuster is located on the under- Denotes Change side of the bridge and is attached to the moving contact arm by a spiral spring.
  • Page 5: Operation

    41-748.21C Sub 3 1487B21 Figure 5. External Schematic of Type KLF Relay 3. OPERATION Otherwise the undervoltage unit is similar in its construction to the directional unit. The relay is connected and applied to the system as shown if Figure 5.
  • Page 6 41-748.21C As shown in Figure 5, one-half of V , voltage is physically derived in the relay at midtap of a reac- tor connected across voltage V Reach of the distance unit is determined by com- pensators T and T as modified by auto-trans- former settings.
  • Page 7: Setting Calculations

    4.5 Trip Circuit Constant 4. CHARACTERISTICS Indicating Contactor Switch (ICS) The type KLF relay is available in one range. 0.2 ampere rating 8.5 ohm dc resistance 4.1 Distance Unit 1.0 ampere rating .37 ohms dc resistance...
  • Page 8 41-748.21C Zone 1 KLF and a Zone 2 KLF, approximately Since the angle remains the same, the impedance equivalent to two-zone step-distance line protec- plot conversion is: tion. A generalized external schematic, which is ∠ – 33.6°, as shown in Figure 9.
  • Page 9 Step 2: nearest to 3.29 is 3.64 ----------- - 5.3 Sample Calculations Assume that a KLF relay is to be applied to the fol- Set T in 3.64 tap. lowing machine: Step 3: 3-phase, 60 hertz, 3600 rpm, 18 kV, rated at 0.9 pf, 183,500 KVA at 45#H ×...
  • Page 10 41-748.21C TABLE 1 RECOMMENDED SETTINGS FOR KLF RELAY ZONE 1 (ALONE) ZONE 2 (ALONE) BOTH ZONE 1 AND 2 See Figure 11 See Figure 12 See Figures 11 & 12 IMPEDANCE SETTING (a) Contact shorted or Zone 1 voltage contact...
  • Page 11 87% of normal voltage with the KLF Relay. The following examples are (equivalent to 90 volts on the undervoltage applications where an external timer would be unit).
  • Page 12: Setting The Relay

    6. SETTING THE RELAY cal row of M tap inserts. The lead connectors are held in place on the proper tap by connector The type KLF relay requires a setting for each of screws. the two compensators T and T...
  • Page 13: Installation

    41-748.21C 6.4 Undervoltage Unit 1. Connect the relay as shown in Figure 14 with the switch in position 2 and the trip circuit The voltage unit is calibrated to close its contact deenergized. when the applied voltage is reduced to 80 volts. The voltage unit can be set to close its contacts 2.
  • Page 14 41-748.21C the moving contact just makes with the left Then release the contacts and observe that they open positively. hand contact. These two angles (where torque reverses) should be where the current All contacts should be checked and cleaned if nec- leads the voltage by 283°...
  • Page 15 41-748.21C & 7 with 120 volts, 3 phase. 3.35 amp. The links in the middle tap block should be set Reverse current leads, the impedance for the +T direction. unit should close its contacts at 9.7 – 10.3 amperes. 1. Contact Gap Adjustment The spring type pressure clamp holding the b.
  • Page 16 41-748.21C adjusted such that the contacts will just the moving contact (use neon light for indica- close. The adjustment of the spring is tion) and then continue for one more com- accomplished by rotating the spring adjuster plete turn. which is located on the underside of the b.
  • Page 17: Renewal Parts

    Note that replacement parts are not 1. Set T on the 15.8 tap “certified” and repair work done outside the factory on the 5.1 tap can not be certified by ABB.
  • Page 18 41-748.21C Sub 2 185A183 Figure 8. Typical Machine Capability Curves...
  • Page 19 41-748.21C Sub 2 185A184 Figure 9. Typical Machine Capability Curves and Sample KLF Relay Setting...
  • Page 20 41-748.21C Figure 10. Generalized External Schematic Sub 1 3491A03 Figure 11. Zone 1 Impedance Characteristic...
  • Page 21 Figure 12. Zone 2 Impedance Characteristic NOTE - FOR 50 HZ RELAY ALL FREQUENCY VALUES SHOULD BE MULTIPLIED BY A FACTOR OF 0.8333 50 HERTZ 55 HERTZ 60 HERTZ 68 HERTZ Sub 2 3491A08 Figure 13. KLF Frequency Response for Impedance Unit...
  • Page 22 41-748.21C Sub 2 1487B22 Figure 14. Diagram of Test Connections for KLF Relay...
  • Page 23 41-748.21C Sub 4 3519A70 Figure 15. Outline and Drilling Plan for the Type KLF Relay in the FT-41 Case...

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