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Summary of Contents for Superwind 350
- Page 1 Superwind 350 / 48 Volt Operation Manual North, Central, South America and the Caribbean Regions Version 1-2019 www.superwind.com...
- Page 2 THIS PAGE INTENTIONALLY LEFT BLANK © Copyright Mission Critical Energy Inc, 2019 Version 1-2019 www.superwind.com...
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Page 3: Overview
Thank you for purchasing a Superwind 350/48V The Superwind 350/48V is an advanced wind generator of the highest quality that will reliably generate power for many years. Reliable operation depends not only on product quality however, but also on correct assembly and installation. Please read this manual in its entirety before starting your installation, paying particular attention to all safety instructions and warning notices. -
Page 4: Table Of Contents
5.5.1 Measurements ....................15 5.5.2 Weight ......................15 5.5.3 Shipping Class and HB Number ..............15 ELECTRICAL COMPONENTS AND CONNECTIONS ..........15 General information....................15 Wiring Diagram ......................15 System components....................16 © Copyright Mission Critical Energy Inc, 2019 Version 1-2019 www.superwind.com... - Page 5 6.3.7.4 Switch Terminals ................26 6.3.7.5 Component locations ............... 27 6.3.8 Diversion Load Power Resistor ..............27 6.3.9 Temperature Sensor ..................27 Grounding ........................27 SUPERWIND 350/48V GENERATOR ASSEMBLY ..........28 Precautions ........................ 28 7.1.1 Short Circuit ....................28 ® Delrin Bushings ......................
- Page 6 FREQUENTLY ASKED QUESTIONS ................ 48 13.1 Basic use ........................48 13.2 Installation ........................48 13.3 Operation ........................49 13.4 Trouble shooting ......................50 ABBREVIATIONS ...................... 51 SCOPE OF CHANGES....................52 © Copyright Mission Critical Energy Inc, 2019 Version 1-2019 www.superwind.com...
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Page 7: General Information And References
Superwind turbine can help with you power needs. On behalf of our Superwind staff and world joint venture partners, we thank you for your interest in our cutting edge, real-world proven wind turbines. -
Page 8: Range Of Application
Range of application The electrical power generated by the Superwind 350/48V is used primarily to charge batteries and/or directly power 48 VDC appliances. AC appliances can be powered via an optional inverter. There is a wide range of high quality, 48 VDC equipment available. -
Page 9: Limitations
GmbH reserves the right to decide whether the product or parts of the original Superwind system shall be repaired or replaced. Should repair or replacement by superwind GmbH not be possible, the original purchaser will be entitled to a full refund from the manufacturer; superwind GmbH. This refund is limited to the purchase price of the product only and does not include any associated expenses, such as shipping, installation, bank fees, etc. -
Page 10: Claims
SAFETY INSTRUCTIONS Please read this manual thoroughly prior to assembly and installation of your Superwind 350/48V. The information provided is to ensure your safety during assembly, mounting and operation, as well as during maintenance and troubleshooting. If you have any additional questions please contact your dealer, a Superwind service partner or the manufacturer. -
Page 11: Hazards When Mounting The Wind Turbine
Use only mast and support designs capable of safely handling the loads associated with the installation of your Superwind 350/48V. The mast not only has to support your wind generator’s weight, but also the considerable thrust generated by high wind speeds. -
Page 12: Technical Specifications
49.72” Required space for yawing 1263 Technical Data Nominal power ............. 350 W Nominal wind speed ..........12.5 m/s (24.29 knots) Cut in wind speed ..........3.5 m/s (6.80 knots) Cut off wind speed..........None Rotor diameter ............1,20 m (47.24”) Number of blades .......... -
Page 13: Functional Description / Special Features
Functional description / special features Like all wind turbines, the Superwind 350/48V uses the kinetic energy of the wind to generate electricity. The power generated is approximately proportional to the cube of the wind speed (i.e. doubling the wind speed results in eight times the power output). -
Page 14: Preparations For Assembly
M6 x 6 Allen key 6 mm Allen key 5 mm Allen key 4 mm SCR 48V Charge Regulator Stop Switch Power resistor 5.6 Ohm, 400 Watt Temp-Sensor Operation manual © Copyright Mission Critical Energy Inc, 2019 Version 1-2019 www.superwind.com... -
Page 15: Tools
The trailing edges of the rotor blades are very thin and sharp. Use caution when unpacking, both to avoid injury and damage to the blades. Tools A set of Allen wrenches is supplied to assist with the installation of your Superwind 350/48V. The following additional tools will also be required:... -
Page 16: Shipping
Always use caution and follow all industry accepted practices and safety procedures when working on your Superwind 350/48V unit or installation system. Electrical system installation, maintenance and repairs should only be carried out by competent personnel who have studied and are familiar with the information and instructions provided in this manual. Contact Superwind for clarification if any questions arise. -
Page 17: System Components
Cables with insufficient cross sections can heat up and cause a fire! All values given in the tables below are based on a voltage drop of 3%. © Copyright Mission Critical Energy Inc, 2019 Version 1-2019 www.superwind.com... -
Page 18: Awg Wire Size Chart Table No. 6.3.1
If the cable weighs more than 5 kg (11 lbs) strain relief must be provided inside the mast to prevent damage to the internal connection point of your Superwind 350/48V (Fig. No. 6.3.2) © Copyright Mission Critical Energy Inc, 2019 Version 1-2019 www.superwind.com... -
Page 19: Polarity
When selecting batteries, always ensure their voltage matches the rated voltage of the system (48 volts in this case). The rated voltage of your Superwind is specified on the data label located on the yaw shaft. Flooded lead-acid batteries are the most commonly used battery type world- wide. -
Page 20: Battery Capacity
Use caution when handling battery acid, adding distilled water or performing other battery maintenance. Follow all battery manufacturer instructions and wear protective clothing and suitable eye protection. Use caution when conducting battery maintenance. Wear protective clothing and suitable eye protection. © Copyright Mission Critical Energy Inc, 2019 Version 1-2019 www.superwind.com... -
Page 21: Charge Regulator Scr 48 V
The default diversion set point level for the maximum charging voltage can be adjusted as required to meet customer requirements. As special equipment is required for proper calibration, this adjustment can only be performed by the manufacturer or a Superwind authorized service partner. © Copyright Mission Critical Energy Inc, 2019 Version 1-2019 www.superwind.com... -
Page 22: Functional Description
6.3.5.2 Functional description The SCR 48 V charge regulator provided with your system has been specifically designed for use with the Superwind 350/48V wind generator and guarantees optimum charging of the batteries. As long as the actual charge voltage is below the maximum charge voltage level, the current from the wind turbine is routed directly to the battery or bank. - Page 23 As a precaution, label the wire ends POSITIVE (+) or NEGATIVE (-) in order to prevent reverse polarity connection errors (Fig. No. 6.3.5.4). Mark the connecting cables of the Superwind 350/48V as follows: POSITIVE (+) ......NEGATIVE (-) ......BLACK If unsure about the polarity of the cables from the wind generator, you can identify POSITIVE (+) and NEGATIVE (-) easily using a multi-meter.
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Page 24: Wiring Diagrams
6.3.5.5. Wiring diagrams Figure 6.3.5.5A shows the wiring diagram for a Superwind 350/48V with SCR 48 V Charge Regulator. The above diagram for the power resistor refers to a system utilizing only one Superwind 350/48V as the power source. -
Page 25: Fuses
In the STOP position, the switch connects the positive and negative output wires of your Superwind 350/48V, short-circuiting its generator and substantially reducing rotor speed. In the stop position, the switch also disconnects the shorted generator from the battery circuit. -
Page 26: Electrical Connection
CHARGE REGULATOR IS MANDATORY! IF THE CHARGE REGULATOR BECOMES INOPERATIVE, TURN THE TURBINE OFF UNTIL THE CHARGE REGULATOR CAN BE REPLACED. DO NOT OPERATE THE SUPERWIND 350/48V WITHOUT AN OPERATIONAL CHARGE REGULATOR INSTALLED! © Copyright Mission Critical Energy Inc, 2019 Version 1-2019 www.superwind.com... -
Page 27: Switch Terminals
SCR 48V, as close to the wind generator as possible (see Fig. 6.3.7.5). The wires between the Superwind generator and the stop switch must be kept as short as possible. For appropriate conductor cross-section refer to section 6.3.1. -
Page 28: Component Locations
Grounding Your Superwind should be properly grounded to protect the system against damage due to lightning, over voltage, etc. Grounding system design depends on factors such as local conditions, place of installation, type of soil, depth of groundwater table or the availability of a pre-existing grounding bus. -
Page 29: Superwind 350/48V Generator Assembly
SUPERWIND 350/48V GENERATOR ASSEMBLY Precautions Please read this manual in its entirety prior to installing your Superwind 350/48V and note all recommended safety precautions to be followed during installation. Ensure the mast and support structure is capable of safely handling the loads of your wind generator. -
Page 30: Delrin ® Bushings
7.2.2 Bushings Types There are currently three types of bushings available for use with the Superwind 350/48V allowing installations that can accommodate a wide variety of mast configurations These are the American Delrin® (White), the American Stainless Steel, and the American Delrin®... - Page 31 Optional M6 x 12 screws are also included and may need to be used, depending on installation requirements. The default bushing for the Superwind 350/48V is either the 2.08 inch (52.832mm) ®...
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Page 32: Bushing Quick Guide Chart
(M6 x 6 or M6 x with rubber rings (M6 Fig. No. 7.2.2c X 8) ® 7.2.2.1 American Delrin (White) Bushing The Superwind 350/48V comes with two (2) black elastodamphner rings installed on the yaw shaft (Fig. 7.2.2.1). When using ®... -
Page 33: American Delrin Black
(M6 x 6) or (M6 x 12). Mast mounting Before mounting the Superwind 350/48V on the mast or support, the wiring from the generator to the stop switch must be led through the mast tube (Fig. No. 7.3) and be connected to the switch with correct polarity (see Section 6.3.3). -
Page 34: Mounting On A 60.3Mm Or 60.0Mm Mast Tube
7.3.1 Mounting on a 60.3mm or 60.0mm mast tube The yaw shaft of your Superwind 350/48V fits multiple sizes of mast tubes: Mounting on a mast tube 60.0 mm or 60.3 mm Chart No. 7.3.1. - Page 35 Insert the yaw shaft of the Superwind 350/48V with the plastic bushing to the limit stop (collar) and align the tapped holes with the drilled holes of the mast (Fig. No. 7.3.1.1b). ® Apply a small amount of Locktite to the threads of the two hexagon socket button head bolts (M6 x 12), insert and tighten for axial attachment.
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Page 36: Mounting On A 48.3 Mast Tube
7.3.2 Mounting on a 48.3mm mast tube The Superwind 350/48V can also be mounted to a stainless steel 48.3 mm mast, (Fig, 7.3.2) provided the wall thickness is 2.0 mm and the inner diameter is at least 44.0 mm. 7.3.2.1 Preparations at the mast head: Deburr the end of the tube carefully (inside and outside) File off the welding seam if necessary. -
Page 37: Preparations At Mast Head
52.50 mm 60.325 mm 3.912 mm Aluminum Pipe (2” sch 40) 2.066 in 2.375 in 0.15 inch *Inches are rounded to nearest thousandth **Inches are rounded to nearest hundredth Rotor Blades © Copyright Mission Critical Energy Inc, 2019 Version 1-2019 www.superwind.com... -
Page 38: Mounting On The Wind Vane
Rotor assembly There are two methods to that can be used to assemble the rotor of your Superwind: a) The hub is mounted to the generator shaft and... -
Page 39: Attaching The Rotor Blades To The Hub
Ensure that the cylindrical tenons on each of the blades are correctly inserted into the axle counter bores. Do not use excessive force when installing the blades. Do not over tighten the screws. © Copyright Mission Critical Energy Inc, 2019 Version 1-2019 www.superwind.com... -
Page 40: Mounting The Hub To The Generator Shaft
Due to this coating, some resistance during installation is normal. Do not push the generator shaft into the generator housing during hub installation or damage to the generator will result. This type of damage is not covered by the Superwind warranty! © Copyright Mission Critical Energy Inc, 2019 Version 1-2019 www.superwind.com... -
Page 41: Commissioning
Hub mounted on the generator shaft and tightened at 18 Nm [13.27 lb/ft]. 7.5.1 Once all installation work has been completed correctly and verified, install all fuses and place the stop switch into the RUN-position. Your new Superwind 350/48V is now ready for operation. CONGRATULATIONS! ©... -
Page 42: Operation
Do not operate the Superwind 350/48V until first verifying that personnel cannot touch or come in contact with the rotor. Do not operate the Superwind 350/48V unless it is properly connected to an electrical load. Examples of improper operation include running the generator with no load connected or when connected to a fully charged battery in a system without a charge regulator and power resistor installed. -
Page 43: Over-Speed Protection
Over-Speed Protection The Superwind 350/48V is equipped with a rotor control system which incorporates an over speed control mechanism. over speed controller works at all wind speeds, even without an electrical load on the turbine. Although it is not a normal operational mode,... -
Page 44: Inspections And Maintenance
Check each rotor blade for damage (cracks, broken edges, unusual discoloring etc.). If any blade damage is found, stop operation of your Superwind/48 V until the rotor blade set has been replaced. As discussed previously, rotor blades must be replaced as a set. -
Page 45: Slip Rings
Pay particular attention to battery terminals, which are especially prone to corrosion. Clean all terminals of corrosion and coat with a suitable battery terminal grease to prevent future corrosion. © Copyright Mission Critical Energy Inc, 2019 Version 1-2019 www.superwind.com... -
Page 46: Maintenance
11. TROUBLE SHOUTING Most issues that occur after installation of your new Superwind 350/48V can be resolved by following the below trouble shooting guide. Use caution and remain aware of electrical and mechanical hazards at all times: Never approach a turning rotor. -
Page 47: No Power Output
Check the cable cross section Install larger gauge cables Cable resistance too high (diameter) to cable length with higher cross sections © Copyright Mission Critical Energy Inc, 2019 Version 1-2019 www.superwind.com... -
Page 48: Battery Fails To Fully Charge
12.1 Repairs If your Superwind 350/48V fails, you may replace all parts that are accessible from the outside (e.g. rotor blades, carbon brushes, damping rings). Should any other defect occur, please consult your dealer, an authorized service facility or the manufacturer. -
Page 49: Spare Parts List
In situations where sufficient wind exists - such as farms, cabins, structures on cliff edges, bluffs, or near the ocean – the Superwind 350/48V can be an asset. Unless architecturally engineered to be part of the structure, no wind turbine should be mounted to the roof of a house. -
Page 50: Operation
The Superwind 350/48V ‘auto-feathers’ during high wind conditions, which prevents over speed of the turbine and lessens the wear on the bearings. This technology allows Superwind units to have a long life – many have been in the field for over a decade and are still going strong. -
Page 51: Troubleshooting
Superwind blades sets as this could cause the rotor to be out of balance. This means that if a single Superwind blade is damaged, the entire blade set needs to be replaced - not just one blade. -
Page 52: Abbreviations
PV ....Photovoltaic PWM ....Pulse Width Modulation revs ....Revolutions rpm ....Revolutions per minute Sch ....Schedule SCR ....Superwind Charge Regulator SOC ....State of charge V ..... Volt (s) VDC ....Volt Direct Current W ....Watt (s) ZVEI .... -
Page 53: Scope Of Changes
SCOPE OF CHANGES This section will reflect future changes to the present manual and the date when the new version comes into effect. Current Manual Version: Version 1-2019. © Copyright Mission Critical Energy Inc, 2019 Version 1-2019 www.superwind.com... - Page 54 GmbH Am Rankewerk 2-4 D-50321 Brühl Germany Tel: +49 / 2232 / 577357 Fax: +49 / 2232 / 577368 Email: power@superwind.com www.superwind.com Mission Critical Energy Inc 1801 North French Rd Getzville, NY 14068 USA Tel: +1-716-276 8465 Email: power@missioncriticalenergy.com www.missioncriticalenergy.com...
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