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Vapor Recovery Assist System
Manual for 220 Volt Integrated Control Applications
VP1000-220-IC
Manual #
Revision
Date
Changes from previous revision
405177002
3
March 2012
Removed pipe tape material brand reference
Franklin Fueling Systems • 3760 Marsh Rd. • Madison, WI 53718 USA
Tel: +1 608 838 8786 • 800 225 9787 • Fax: +1 608 838 6433 • www.franklinfueling.com
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Related Manuals for Franklin Fueling Systems HEALY VP1000-220-IC
Summary of Contents for Franklin Fueling Systems HEALY VP1000-220-IC
- Page 1 Vapor Recovery Assist System Manual for 220 Volt Integrated Control Applications VP1000-220-IC Manual # Revision Date Changes from previous revision 405177002 March 2012 Removed pipe tape material brand reference Franklin Fueling Systems • 3760 Marsh Rd. • Madison, WI 53718 USA Tel: +1 608 838 8786 • 800 225 9787 • Fax: +1 608 838 6433 • www.franklinfueling.com...
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Page 2: Table Of Contents
Contents Important Safety Messages ....................3 Introduction ........................4 Description of Operation ....................4 Vacuum Pump Features ......................4 Preparation........................5 Parts List ..........................5 Tools Required ........................7 Dispenser Access ........................7 Before Mounting the Vacuum Pump ..................7 Installing the VP1000-220-IC System ................8 Mounting the Vacuum Pump & Electrical Conduit Assembly ..........8 Non-Hazardous Wiring Installation ................9 Installing Dispensing Hanging Hardware ..............11 Hose Adapters ........................ -
Page 3: Important Safety Messages
Important Safety Messages Franklin Fueling Systems (FFS) equipment is designed to be installed with volatile hydrocarbon liquids such as gasoline. Installing, servicing, or testing this equipment means working in an environment where these highly flammable liquids may be present. Working in such a hazardous environment presents a risk of severe injury or death if these instructions and standard industry practices are not followed. Read and follow all instructions thoroughly before installing or working on this, or any other related, equipment. Follow all applicable codes governing the installation and servicing of this product and the entire system. Warning Always lock out and tag electrical circuit breakers while installing or servicing this equipment and any related equipment. A potentially lethal electrical shock hazard and the possibility of an explosion or fire from a spark can result if the electrical circuit breakers are accidentally turned on during installation or servicing. Please refer to the appropriate documentation for any other related equipment for complete installation and safety information. Follow all federal, state and local laws governing the installation of this product and its associated systems. When no other regulations apply, follow NFPA codes 30A and 70 from the National Fire Protection Warning Association. Failure to follow these codes could result in severe injury, death, serious property damage and/or environmental contamination. Always secure the work area from moving vehicles. The equipment in this manual is usually mounted in dispensers, so reduced visibility puts service personnel working on this equipment in danger from moving Warning vehicles entering the work area. To help eliminate these unsafe conditions, secure the area by using a service truck to block access to the work environment, or by using any other reasonable means available to ensure the safety of service personnel. -
Page 4: Introduction
Introduction Vacuum Pump Features • Operates at two speeds: Low Speed if one fueling point This procedure describes the tools, methods, and skill has been activated, or High Speed if both fueling points levels required to install a Healy Systems, Inc. Model are activated simultaneously. VP1000-220-IC Vapor Recovery Pump in existing or reconditioned dispensers. Only Healy trained and certified • Contains performance protection devices that will shut contractors may perform these retrofits or the warranty will off the vacuum pump and disable dispensing if the be voided. The installer must also be a skilled petroleum vacuum pump is not operating properly. technician and thoroughly familiar with federal and local • Contains internal control and operates as a ‘stand alone’ code requirements for the installation and repair of Vacuum pump. gasoline dispensing equipment. In addition, they shall be • Contains low temperature activation circuits that turn the aware of all the necessary safety precautions and site vacuum pump on at slow speed when the temperature safety requirements in order to assure a safe, trouble-free drops below 40° F (4º C) to prevent freezing. installation. Description of Operation The Healy Systems VP1000-220-IC Vacuum Pump ... -
Page 5: Preparation
Preparation Parts List This section illustrates the basic components needed to retrofit a VP1000-220-IC Vacuum Pump into any new, replaced, retrofitted, or reconditioned dispenser. This system can be installed in any “Non-Vapor or Vapor Ready” dispenser including dispensers Mounting Bracket & Hardware with existing “Balance” or “VacAssist” piping. Three items are required for complete retrofit installations: VP1000-220-IC, Vapor kit, and Electrical kit. Other supplies beyond these items may also be needed to complete your installation (i.e. electrical nipples and, possibly, additional vapor connections). Assorted lengths of “UL Listed” electrical nipples as well as pipe or electrical elbows and couplings will be required to complete vacuum pump installation. VP1000-220-IC Vacuum Pump Figure 3: VP1000-220-IC Mounting Parts Electrical Kit Z069E for 220VAC Applications Part Quantity Explosion Proof Junction Box Capped 90° Elbow 1/2" Union Potted Conduit Nipple 1/2" x 3/4" Reducing Bushing 3/4" Coupling... - Page 6 Vapor Kit Z071V Part Quantity 12' Length type “L” Copper Tubing 1/2" Ball Valve 1/2" x 1/4" x 1/2" NPT Tee 1/4" NPT Hex Pipe Plug 1x1/2" NPT Reducing Bell 1x1/2" NPT Reducing Bushing 5/8" Flare Tee 1/2" NPT Street Elbow Sheet Metal Screw Cushioned Hold Strap 3/4"x1/2" NPT Bushing 1/2" NPT Close Nipple 1/2" NPT x 5/8" Flare Elbow 1/2" NPT x 5/8" Flare Straight 5/8" Flare Nut Figure 6: Vapor Kit Components with Quantities Figure 7: Vapor Piping Inlet / Outlet Configurations • VP1000-220-IC inlet and outlet piping/tubing can be installed in many different configurations to adapt to the available space within a dispenser/pump. • Inlet piping must contain a test port and ball valve in the order shown in Figure 7. • ...
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Page 7: Tools Required
Tools Required ELECTRONIC COMMERCIAL • 0-100" Water Column Vacuum Gauge • 9" Lineman’s Pliers • Assorted Open End Wrenches 1/4" through 3/4" • Assorted Allen Wrenches • Wire Cutters/Strippers 18 AWG and 26 AWG • 3/8" Drill Assembly UNLEADED • Assorted Drill Bits 1/16" through 7/16" Potted • 1/2" (5/8" O.D.) Copper Tube Bending Tool Conduit • 1/2" (5/8" O.D.) Copper Flaring Tool • Assorted Screwdrivers (Flat blade-one must be 1/8" VP1000-220-IC wide) • 1 1/8" Sheet Metal Hole Punch (for Potted Conduit J-Box Assembly) • Copper Tubing Cutter • Electrical Multi-Meter • 12" Adjustable Wrench • 18" Channel Lock Pliers • (2) 18" Pipe Wrench • Hand Pipe Threader (for up to 1" pipe) • Pipe Cutter (for up to 1" pipe) • Tape Measure • PTFE Pipe Tape • 1/2" or 3/8" Ratchet set w/Sockets 1/4" through 9/16" + 3" Extension Dispenser Access • Lock-out and tag-out all electrical power to dispenser being modified. • Secure dispenser access keys from station management. -
Page 8: Installing The Vp1000-220-Ic System
Installing the VP1000-220-IC System 4. Remove the top hex nut and washer from the potted conduit assembly. Guide the assembly Mounting the Vacuum Pump & Electrical through the knock-out, replace the washer, thread Conduit Assembly the hex nut back onto the assembly, and hand- tighten the assembly into place. If the dispenser The VP1000-220-IC System must be installed by a has dual vapor barriers, the rubber washer is licensed petroleum technician following all applicable installed on the top side of the lower deck. (See federal and local codes / regulations. Figure 9). Disable and tag-out all electrical feeds Warning into the dispenser. No electrical power is allowed to the dispenser during the installation of the vacuum pump and control module. -
Page 9: Non-Hazardous Wiring Installation
Wiring Installation 6. Measure and select the proper size “UL” listed electrical nipples (not included). Feed the wiring from the potted 1. Pull the excess wire from the potted conduit and conduit and the vacuum pump through the necessary the vacuum pump through to the explosion proof electrical conduit components and nipples making sure junction box as required. that each piece is connected by a minimum of five 2. After the electrical conduit connections are threads. All electrical conduit connections must have at completed and the wiring has been pulled into least five threads of engagement to be in compliance and through the explosion proof junction box the with the installation procedure. excess wire can be measured and cut. The length 7. Final tighten the mount for the VP1000-220-IC vacuum of the wires should allow for stripping and a wire pump and also the hex locking nuts for the potted nut connection for each wire (approximately 6” conduit assembly only after all the electrical conduit or 15.24 cm). Refer to Figure 11 (Junction Box components have been correctly installed according to Connections) for connections from bottom portion NFPA codes. of the potted conduit and VP1000-220-IC wires at the explosion proof junction box. 3. In the non-hazardous portions of the dispenser, locate the solenoid valve board that controls the signals (AC or DC) entering or exiting the product solenoid valves. 4. Locate the dispenser wire harness that carries the signals from the solenoid valve control to the individual solenoid valves on each side of the ... - Page 10 Note: For dispensers with more than one grade, use an appropriately rated relay that accepts multiple inputs and one output to interface with the potted conduit. One relay would be required per dispenser side. Connections to Electronics 18 AWG wires Black (potted conduit) to Main Power 220VAC Black (potted conduit) to Main Power Neutral Green w/ Yellow (potted conduit) to Main Power Ground 22 AWG wires Red (potted conduit) to A Side Solenoid Signal Red (potted conduit) to B Side Solenoid Signal Purple (potted conduit) to A&B Side Solenoid Neutrals Orange (potted conduit) is capped...
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Page 11: Installing Dispensing Hanging Hardware
Installing Dispensing Hanging Hardware Testing the System Dispensing Hanging Hardware is defined as the 1. Carefully review all work completed, making sure connecting point on a dispenser where the Healy System that all mechanical joints are thoroughly tightened Hose Assembly or the Healy System Hose Adapter and that all electrical connections are sealed. connects to the original dispenser product outlet casting. 2. Restore power to the dispenser. Installing Dispensing Equipment 3. With the power on, but no nozzles authorized, the 1. Completing the connection of Healy Systems VP1000-220-IC should not be running (unless the dispensing equipment requires the installation ambient temperature is below 40 ºF [4 ºC]). of Healy Systems Phase II dispenser adapters, 4. Authorize one handle and the vacuum system coaxial hoses, and nozzles (Hanging Hardware). should activate when the gasoline flow control If applicable, remove existing non-Healy hanging valve is engaged. Repeat for all other nozzles, hardware (from the dispenser product outlet individually testing each side of the dispenser. adapter to, and including, the nozzles). 5. Authorize one nozzle and listen to the speed of 2. Vapor ready dispensers will require a Healy the VP1000. With only one nozzle activated, the ... -
Page 12: Vp1000-220-Ic Vane & Rotor Service & Replacement Guide
VP1000-220-IC Vane & Rotor Service & Replacement Guide Caution Disconnect power before beginning service. 1. The work area must be clean and have sufficient lighting. 2. Disconnect the vapor piping connected to the IN and OUT ports of the VP1000-220-IC cover assembly. 3. Remove the four Allen head screws and lock washers that secure the pump cover assembly to the pump housing and remove the cover carefully. Caution Use a spill cloth when removing the cover, as there may be some gasoline inside the pump cavity. 4. ... -
Page 13: Start-Up / New Installation / Warranty / Annual Testing Form
START-UP/NEW INSTALLATION/ WARRANTY/ ANNUAL TESTING FORM (Rev. 05/07) HEALY VP1000-220-IC VACUUM PUMP Date___________________ • Start-Up / New Installations — Complete sections 3, 4, 5 and 6 of SIDE B. • Warranty Service or Annual Testing — Conduct the appropriate tests specified on SIDE B. - Page 14 Figure 14: VP1000-220-IC Dimensions...
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- Page 16 ©2012 FFS 405177002 Rev. 3...
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