Table of Contents
Troubleshooting
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Summary of Contents for Uni-ram UG1000 Series
- Page 1 OPERATING MANUAL SPRAY GUN CLEANERS UG1000 - UG3000 SERIES PATENTS 4,788,836 CANADA 5,213,117 ENGLAND EUROPE 0300248 ITALY SWEDEN 0300248 GERMANY FRANCE 8110528.0 JAPAN UNI-RAM CORPORATION • ONTARIO • CANADA Oct.1, 2003 Rev.A...
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Page 2: Table Of Contents
MANUAL - SPRAY GUN CLEANERS - UG1000-3000 SERIES CONTENTS INTRODUCTION ............. .3 CAUTIONS AND WARNINGS . -
Page 3: Introduction
MANUAL - SPRAY GUN CLEANERS - UG1000-3000 SERIES INTRODUCTION Uni-ram holds many patents on designs used in its innovative products. Every machine is rigorously tested for compliance with stringent Quality Assurance standards. Follow the directions in this manual under Setup, Operation and Maintenance in order to operate this machine safely and effectively. Not following these instruction can lead to malfunction or damage to the machine. -
Page 4: Structure Of Spray Gun Cleaners
MANUAL - SPRAY GUN CLEANERS - UG1000-3000 SERIES STRUCTURE OF SPRAY GUN CLEANERS Cleaning Tank Tank Lid Automatic Wash Timer Air Flush Button (UG3000DA only) Ground Wire Access Door (UG3000D and UG3000DA only) -
Page 5: Setup
Inspect the shipping carton for signs of damage. It is your responsibility to report damage to the transport company. Uni-ram Corporation does not accept responsibility for shipping damage once the machine has left our warehouse. Keep the packaging materials until you are sure the machine has not been damaged during shipping. -
Page 6: Solvent Selection
MANUAL - SPRAY GUN CLEANERS - UG1000-3000 SERIES SOLVENT SELECTION The adhesion quality of automotive paint has dramatically improved in recent years. The choice of sol- vent is critical. Only use good quality solvent that is formulated for your paint and intended for use with automatic spray guns cleaners. -
Page 7: Operation
MANUAL - SPRAY GUN CLEANERS - UG1000-3000 SERIES OPERATION PRE - CLEAN • Disconnect the spray gun from the air hose. Pour paint from the cup (when present) into a 5 gal- lon pail (not supplied). • Rinse cup with solvent and pour into the same 5 gallon pail for later disposal or recycling. CLEANING SPRAY GUNS AND CUPS •... -
Page 8: After Cleaning
MANUAL - SPRAY GUN CLEANERS - UG1000-3000 SERIES CLEANING SPRAY GUNS AND CUPS - continued • Close the lid and turn the “Auto Wash Timer” knob clockwise to start cleaning. The cleaning cycle takes about 60 seconds • Push and hold the "Air Rinse" button for about 3 second to air-rinse the guns. •... -
Page 9: Daily Maintenance
MANUAL - SPRAY GUN CLEANERS - UG4000 SERIES DAILY MAINTENANCE FILTER PADS AND SCREEN • Inspect the filter pad located in the tank of the gun cleaner and clean it if there is a build up of paint debris. Clean by removing the filter pad and washing away paint particles with clean sol- vent. -
Page 10: Troubleshooting Chart
MANUAL - SPRAY GUN CLEANERS - UG1000-3000 SERIES TROUBLESHOOTING CHART SYMPTOM REASON CORRECTIVE ACTION After Each Step Below, Turn Timer. If solvent does not flow, WASH SOLVENT DOES carry out next step. NOT FLOW AND PUMP • Drain valve closed •... - Page 11 MANUAL - SPRAY GUN CLEANERS - UG4000 SERIES TROUBLESHOOTING CHART SYMPTOM REASON CORRECTIVE ACTION CLEANING PROBLEMS GUNS NOT CLEAN, After Each Step Below, Turn Timer. If guns are not clean, carry out next step. PUMP WORKING, SOLVENT FLOW • Trigger not locked in •...
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Page 12: Troubleshooting Procedures
MANUAL - SPRAY GUN CLEANERS - UG1000-3000 SERIES TROUBLESHOOTING PROCEDURES PROCEDURE 1 Blocked Fluid Passage In Diaphagm Pump If the pump sounds like it is working but solvent does not flow, follow one of the procedures below to clear the fluid passage. If you have a brass suction pipe: •... - Page 13 MANUAL - SPRAY GUN CLEANERS - UG4000 SERIES TROUBLESHOOTING PROCEDURES PROCEDURE 3 Blocked Passage in Air Line The components in the air line are the diaphragm pump, the auto wash timer, lid switch, regu- lator and air filter. See Flow diagram and section, Replacement Parts. To troubleshoot a component: 1) Disconnect the air line to the component using the quick disconnect.
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Page 14: Flow Diagrams
MANUAL - SPRAY GUN CLEANERS - UG1000-3000 SERIES FLOW DIAGRAMS Use the diagrams to trace the flow of compressed air and solvent. UG1000D-UG3000D UG3000DA... -
Page 15: Replacement Parts
MANUAL - SPRAY GUN CLEANERS - UG1000-3000 SERIES REPLACEMENT PARTS 130-320N, LID ASSY UG1000-3000 SERIES 100-811, LID 120-318, HANDLE SWITCH PLATE 120-627S, LID CLOSING SPRING 100-820, LID SWITCH PUSH ROD FILTER PAD TANK, COMPLETE ASSY FP6500-1, UG2000/ 3000 130-300F, FP1000D-1, UG1000D 140-332N, FLAME DELIVERY TUBE ASSY WO JETS RETARDANT SCREEN... -
Page 16: Accessories And Consumables
An extended warranty may be purchased within 3 months from the date of purchase. There are two types of warranty: 1) parts 2) parts and labour The warranty period is 2, 3 or 4 years. If you would like to purchase an extended warranty call Uni-ram at: Canada 1-800-417-9133 1-800-735-4331... -
Page 17: Full Product Warranty
"Conditions of Warranty" as consumables are not covered. Uni-ram reserves the right to direct the customer to ship the unit collect to the Uni-ram factory or to an approved Service Center for repair using the Uni-ram Return Goods Procedure or to repair the unit on-site.
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